750C, 850C Crawler

Dozer Diagnostic

OPERATION AND TEST MANUAL

Dozer models 750C, 850C

TM1588 05 MAR 07 (ENGLISH)

For complete service information also see:

750C, 850C Crawler Dozer Repair TM1589
PowerTech 8.1 L Diesel Engines Base
CTM86
Engine
Electronic Fuel Injection Systems CTM68
Series 400, 6076 Diesel Engines CTM42
Super Caddy Oil Cleanup Procedure CTM310
PowerTech 8.1L Diesel Engines
CTM243
Mechanical Fuel Systems
PowerTech 6.8L and 8.1L, 6068 and 6081
Diesel Engines (Level 3 Electronic Fuel CTM134
Systems with Bosch In-Line Pump)
PowerTech 4.5L & 6.8L Diesel Engines
Tier 1/Stage I, Tier 2/Stage II, Tier
CTM104
3/Stage IIIA, Tier 3/Stage IIA Tier 3/Stage
III, (Base Engine)
Ultrasonic Undercarriage Measurement
CTM10001
Gauge

John Deere Construction and Forestry

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750C, 850C Crawler Dozer Diagnostic (g) by Belgreen v2.1

Table of contents
FOREWORD
TECHNICAL INFORMATION FEEDBACK FORM
Section 9000 - GENERAL INFORMATION
Group 01 - Safety
Group 02 - General Specifications
Group 03 - Torque Values
Group 04 - Fuels and Lubricants
Section 9005 - OPERATIONAL CHECKOUT PROCEDURE
Group 10 - Operational Checkout Procedure
Section 9010 - ENGINE
Group 05 - Theory of Operation
Group 10 - System Operational Checks
Group 15 - Diagnostic Information
Group 20 - Adjustments
Group 25 - Tests
Section 9015 - ELECTRICAL SYSTEM
Group 05 - System Information
Group 10 - System Diagrams
Group 15 - Sub-System Diagnostics
Group 20 - TCU Calibration and Diagnostics
Group 35 - References
Section 9020 - POWER TRAIN
Group 05 - Theory of Operation
Group 10 - System Operational Checks
Group 15 - Diagnostic Information
Group 20 - Adjustments
Section 9025 - HYDRAULICS
Group 05 - Theory
Group 15 - Diagnostic Information
Group 25 - Tests
Section 9026 - HYDROSTATIC SYSTEM
Group 05 - Theory of Operation
Group 10 - System Operational Checks
Group 15 - Diagnostic Information
Group 20 - Adjustments
Group 25 - Tests
Section 9031 - HEATING AND AIR CONDITIONING
Group 05 - Theory of Operation
Group 10 - System Operational Checks
Group 15 - Diagnostic Information
Group 20 - Adjustments
Group 25 - Tests

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<- Go to Global Table of contents 750C, 850C Crawler Dozer Diagnostic
750C, 850C Crawler Dozer Diagnostic (g) by Belgreen v2.1

Foreword
This manual is written for an experienced technician. Essential tools required in performing certain service work are identified
in this manual and are recommended for use.

Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text
of the manual.

CAUTION:

This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for
personal injury.

Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components.
Operation and tests sections help you identify the majority of routine problems quickly.

Information is organized in groups for the various components requiring service instruction. At the beginning of each group are
summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service
parts kits, specifications, wear tolerances, and torque values.

Technical Manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information
needed for diagnosis, analysis, testing, and repair.

Fundamental service information is available from other sources covering basic theory of operation, fundamentals of
troubleshooting, general maintenance, and basic type of failures and their causes.

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750C, 850C Crawler Dozer Diagnostic (g) by Belgreen v2.1

Technical Information Feedback Form

We need your help to continually improve our technical publications. Please copy this page and FAX or mail your comments,
ideas and improvements.

Technical Manual Fax

SEND TO: John Deere Dubuque Works

P.O. Box 538

Attn: Publications Supervisor, Dept. 303

Dubuque, IA 52004-0538

FAX NUMBER: 563-589-5800

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GENERAL INFORMATION (g) by Belgreen v2.0

Dealer Acct. No.:

THANK YOU!

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750C, 850C Crawler Dozer Diagnostic (g) by Belgreen v2.1

Section 9000 - GENERAL INFORMATION

Table of contents
Group 01 - Safety ..................................................................................................................................... 1
Handle Fluids Safely—Avoid Fires ......................................................................................................... 1
Prevent Battery Explosions ................................................................................................................... 1
Prepare for Emergencies ...................................................................................................................... 1
Prevent Acid Burns ............................................................................................................................... 3
Handle Chemical Products Safely ......................................................................................................... 3
Avoid High-Pressure Fluids ................................................................................................................... 4
Park Machine Safely ............................................................................................................................. 4
Support Machine Properly .................................................................................................................... 5
Wear Protective Clothing ...................................................................................................................... 6
Work in Clean Area ............................................................................................................................... 6
Service Machines Safely ....................................................................................................................... 7
Work In Ventilated Area ........................................................................................................................ 7
Illuminate Work Area Safely ................................................................................................................. 7
Replace Safety Signs ............................................................................................................................ 8
Use Proper Lifting Equipment ............................................................................................................... 8
Remove Paint Before Welding or Heating ............................................................................................. 9
Avoid Heating Near Pressurized Fluid Lines ........................................................................................ 10
Keep ROPS Installed Properly ............................................................................................................. 10
Practice Safe Maintenance ................................................................................................................. 11
Dispose of Waste Properly .................................................................................................................. 11
Live With Safety ................................................................................................................................. 12
Group 02 - General Specifications ....................................................................................................... 13
750C Specifications ............................................................................................................................ 13
750C Capacity Specifications ............................................................................................................. 14
750C General Specifications ............................................................................................................... 14
750C Dimensions ................................................................................................................................ 16
750C WT Dimensions .......................................................................................................................... 18
750C LGP Dimensions ........................................................................................................................ 19
750C LT Series II Dimensions ............................................................................................................. 20
750C WT Series II Dimensions ............................................................................................................ 22
750C LGP Series II Dimensions ........................................................................................................... 24
850C Specifications ............................................................................................................................ 25
850C Capacity Specifications ............................................................................................................. 26
850C General Specifications ............................................................................................................... 26
850C Dimensions ................................................................................................................................ 28
850C WT Dimensions .......................................................................................................................... 30
850C LGP Dimensions ........................................................................................................................ 31
850C LT Series II Dimensions ............................................................................................................. 33
850C WT Series II Dimensions ............................................................................................................ 35
850C LGP Series II Dimensions ........................................................................................................... 37
Group 03 - Torque Values ..................................................................................................................... 39
Hardware Torque Specifications ......................................................................................................... 39
Keeping ROPS Installed Properly ........................................................................................................ 39
Checking Track Shoe Cap Screw Torque ............................................................................................ 40
Checking Track Shoe Cap Screw Torque—Master Link ....................................................................... 41
Metric Bolt and Screw Torque Values ................................................................................................. 42
Additional Metric Cap Screw Torque Values ....................................................................................... 43
Service Recommendations for Metric Series Four Bolt Flange Fitting ................................................. 45
Unified Inch Bolt and Screw Torque Values ........................................................................................ 46

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750C, 850C Crawler Dozer Diagnostic (g) by Belgreen v2.1

Check Oil Lines And Fittings ............................................................................................................... 46

Service Recommendations for O-Ring Boss Fittings ........................................................................... 48
Service Recommendations For Flat Face O-Ring Seal Fittings ............................................................ 50
Service Recommendations For Inch Series Four Bolt Flange Fittings ................................................. 51
Group 04 - Fuels and Lubricants ......................................................................................................... 53
Diesel Fuel .......................................................................................................................................... 53
Handling and Storing Diesel Fuel ........................................................................................................ 53
Fuel Tank ............................................................................................................................................ 54
Low Sulfur Diesel Fuel Conditioner ..................................................................................................... 54
Diesel Fuel Storage ............................................................................................................................. 54
Diesel Engine Oil ................................................................................................................................ 55
Transmission, Hydraulic, and Hand Pump Reservoir Oil ..................................................................... 57
Inner and Outer Final Drive Oil ........................................................................................................... 58
Track Rollers, Front Idler, Carrier Roller and Track Frame Outer Pivot Oil .......................................... 58
Grease ................................................................................................................................................ 58
Lubricant Storage ............................................................................................................................... 59
Alternative and Synthetic Lubricants .................................................................................................. 59
Mixing of Lubricants ........................................................................................................................... 60
Diesel Engine Coolant ......................................................................................................................... 61

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Section 9000 - GENERAL INFORMATION Group 01: Safety

Group 01 - Safety
Handle Fluids Safely—Avoid Fires

Avoid Fires

When you work around fuel, do not smoke or work near heaters or other fire hazards.

Store flammable fluids away from fire hazards. Do not incinerate or puncture pressurized containers.

Make sure machine is clean of trash, grease, and debris.

Do not store oily rags; they can ignite and burn spontaneously.

Prevent Battery Explosions

Battery Explosions

Keep sparks, lighted matches, and open flame away from the top of battery. Battery gas can explode.

Never check battery charge by placing a metal object across the posts. Use a volt-meter or hydrometer.

Do not charge a frozen battery; it may explode. Warm battery to 16°C (60°F).

Prepare for Emergencies

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Section 9000 - GENERAL INFORMATION Group 01: Safety

First Aid Kit

Be prepared if a fire starts.

Keep a first aid kit and fire extinguisher handy.

Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone.

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