OPERATION MANUAL

PILE DRIVER
DPD 350T
(Ver.1511)

MANUAL
PREFACE

We welcome you as a customer of DAEDONG ENG. Co., Ltd. attachment and like to thank
you for having chosen one our qualified products.

This users manual is supposed to help you to get acquainted to you pile driver, furthermore it
will give you guide and instructions for a save and useful operation of the attachment.

This manual contains information.

1.Safety Instruction …………………………………………………………………………… 3

2.Description of Equipment …………......…………………………………………………... 6
3.Operation ……………………………………………………………………………………… 13
4.Maintenance …………………………………………………………………..……………… 17
5.Trouble Shooting Guide ……………………………………………………………………. 21
6.Part List ……………………………………………………………………………………….. 23

In case you need spare parts please contact our local dealer.
If you have any questions, suggestions or problems concerning our products or this manual,
please do not hesitate to contact our local partner or DAEDONG ENG. Co., Ltd..

We reserve the right to technical and constructive changes which improve the Sheet pile driver.
If you can't identify the required spare part or need further information, do not hesitate to
contact us. We would be pleased to help you. If you call, please have the following at hand:

• Model
• Serial Number :

Warning
- Read this manual carefully before installing, operating and doing maintaining this equipment.
Understand & follow the instruction fully. To avoid unnecessary injury or damage, always
observe relevant laws, regulations and safety working practice

- Adjusting and dismantling the hydraulic system are only to be undertaken by trained staffs.
Before opening the hydraulic locking, the surrounding area has to be thoroughly cleaned.
Cleanliness has always to be maintained when working with the hydraulic system.

Manufacturer Information
DAEDONG ENGINEERING Co., Ltd.
345-16, Geumsan-ri, Tanhyeon-myeon, Paju-city, Gyeonggi-Do, South KOREA
Tel : +82 31 906-7896 / Fax : +82 31 906-7822
E-mail : info@dd-eng.com
Homepage : www.dd-eng.com

2
1. Safety Instructions

1.1 General
In this users manual, the pieces of advice which are absolutely necessary for a safe
handling of the sheet pile are marked with a danger sign. This operating instruction is for
the pile driver and the operator of the pile driver only.
Description, usage and maintenance information of the excavator are within the
excavators user manual.

The operators of the pile driver should be instructed before putting into operations of the
pile driver. Each operating person has to read completely and understand the operating
instructions. The operating instructions has to be applied. Furthermore, the valid rules to
prevent accident have to be followed.

The ignorance of the operating instructions may cause severe accidents,

malfunction of the pile driver and void the warranty.
No persons are allowed in the danger area of the pile driver during operation.
Operating the excavator by un-authorized persons must be prevented by suitable
measures.

1.2 Safety Precautions

Daedong accepts no liability for any damage or physical injury caused by non-compliance
with the safety instructions in this manual or by negligence during the installation, use,
adjustment or maintenance of the pile driver.

It is essential to conduct regular maintenance and to attain proficiency in operating the pile
driver in order to maximize the product life span as well as the safety of users.

OPERATORS
- Only trained technicians should be permitted to operate the pile driver.
- Temporary employees and trainees should only be permitted to work with the equipment
under the supervision and instruction of the trained personnel.
- The operator of the pile driver should be familiar with the contents of the user’s manual
and should follow the instructions accurately.

ALWAYS
- Watch the pile driver during the operation. Some parts might unexpectedly fall apart and
cause serious injuries or deaths. Stop the operation IMMEDIATELY for a check if you expect
that the above could happen, before the situation gets from bad to worse.
- Pay attention to irregular or unusual noises and analyse where they come from.
- Let the pile driver to cool down before you conduct maintenance.
- Remove all tools and electrical cords before starting the pile driver.
- Warn colleagues when you feel uncomfortable with the way the pile driver is functioning.
- Stay away from moving or rotating parts.
3
 NEVER
- Make adjustments or repairs while the pile driver is working.
- Run the pile driver in horizontal position.
- Stay nearby a working pile driver.
- Continue operation when service inspection is due, or when a repair is necessary.
- Continue operation when it is known that one of the safety provisions is out of order or
not working properly.

1.3 Max. bearing temperatures

The maximum bearing temperature, as measured on the bearing covers, should not
exceed 100°C (212°F)
Note : Daedong will not accept any warranty claims when the above
conditions are not adhered to.

1.4 Safety Precautions

ITEM Hazard Description STICKER PICTURE

NAME PLATE
① - Information about
product

Grease
②
- Injection per 6 hours

PARTS
③ - Maintain safe distance
from the machine

WARNING
④
- Read the Warning sign

4
1.5 Tech Specifications

Model Units DPD350T DPD600T DPD700T DPD850T

in.lbs 304 530 608 738
Eccentric Moment
kgm 3.5 6.1 7 8.5
Frequency vpm 3000 2750 2700 2700
lb 67000 112000 128000 155000
Centrifugal Force
kN 300 500 570 690
in 0.27 0.35 0.55 0.63
Amplitude
mm 6.8 8.8 14 16
kg/cm² 200 250 250 250
Working Pressure
psi 2900 3600 3600 3600
kg/cm² 250 270 270 270
Setting Pressure
psi 3600 3900 3900 3900
l/min 180 220 300 300
Oil Quantity
gpm 48 58 79 79
kw 60 153 177 177
Hydraulic Power
hp 79 201 241 241
in 82.6 82.6 93.6 93.7
Height (A)
mm 2100 2100 2380 2380
in 52 53.7 57.5 58.4
Dimension Length (B)
mm 1320 1363 1460 1484
in 30 29.8 30.7 30.7
Width (C)
mm 762 757 780 780
Turning degree 360 360 360 360
Tilting degree 90 90 90 90
lb 3740 4189 5070 5512
Main Body
kg 1700 1900 2300 2500
Weight
lb 1298 1386 1452 1452
Extension Boom
kg 590 630 660 660
Applicable Excavator Ton 23~32 30~40 36~45 42~50

► Materials and specifications are subject to change without prior notice

5
2.1 Description of Equipment

The main hammer consists of 3 main components :

(1) Upper Bracket
- The hammer is attached to the extension boom with steel pin and washer

Housing
Upper Bracket

Gear Box

Jaw Clamp

(2) Gear Box

- The Gear box contains eccentric gears which rotate in a vertical plane to create vibration.
The eccentric gears are driven by one or two hydraulic motors mounted on the outside of
the main vibrator the motor and the eccentrics are connected to maintain proper
synchronization. The eccentric shafts are mounted in heavy-duty bearings.

(3) Jaw clamp

- The hydraulic Jaw clamp contains two gripping jaws, one is fixed jaw and the other is
movable jaw. An integrated cylinder in the clamp body operates the movable jaw.
The clamp cylinder is provided with a pilot operating check valve which keeps the clamp
cylinder under pressure. In case of hose damage or drop of pressure and flow to the clamp
the operation should be stopped immediately. The jaw clamp cylinder is operated by a
hydraulic control in the cabin of the excavator. Make sure nobody is within the working area
of the pile driver during the operation.

Attaching the pile driver to the excavator

- To operate the pile driver by means of an excavator, one needs to make two types of
connections between excavator and hammer
► Hydraulic connection ( High Pressure Line, Low Pressure Line, Drain Line)
► Electric connection

6
2.2 Parts of Equipment

Hydraulic Swing Motor

Rotary Joint

Solenoid Valve & Reducing

Valve

CushionElastomer
Cushion Elastomer

Wing Cylinder

Hydraulic Main Motor

Pilot Check Valve

Jaw Clamp

Fixed Jaw (Square Tooth)

Movable Jaw (Round Tooth)

7
2.3 Attaching the pile driver to the excavator

Before connecting the hydraulic lines to the carrier, check following points:
- To avoid pile driver damage, the hydraulic oil of the carrier must be kept clean. Check the
contamination of the oil, then, if necessary, change the oil or flush the oil through a external
filtration system, and replace the carrier oil filter according to the maintenance schedule of
the carrier.
- In case of using a newly installed one way piping, remove the contamination in the
hydraulic line through bypass flushing (without connecting the pile driver).
- Check the pressure setting of the relief valve on the pile driver hydraulic line, this pressure-
relief setting should be at least 30 - 40 bar higher than the measured maximum operating
pressure of the pile driver.
- The sealing faces and connecting threads of the hoses or fittings must be undamaged and
free of sand or similar foreign particles.
- 12m drain hose is provided with driver to connect from drain port of driver to excavator
return port to oil tank.

If the hydraulic lines are in good preparation for operating the pile driver, connect the pile
driver as follows:

1. Confirm both of the stop valves (4) are

closed.

2. Remove the end caps from the stop

valves (4) and remove the hose plugs
from the hoses.
Put them in the toolbox for
safekeeping.

3. Connect the “IN” & “OUT” hoses (1, 2)

to the stop valves on both sides of the
carrier arm.

4. Connect the “Drain” hose (3) directly to

the excavator tank by using T type-
coupler.

5. Fix the drain hose tightly by cable ties.

No. Description
6. Check two hydraulic hose connected 1 High-pressure Hose (In)
correctly for connecting electric line.
2 Low-pressure Hose (Out)
7. Open the stop valves (4). 3 Drain Hose (D)
4 Stop Valves
8
 No. Description
1 In-line Port (High-pressure) Marked with ‘P’
2 Out-line Port (Low-pressure) Marked with ‘T’
3 Drain line Port Marked with ‘D’

2.4 Electric Circuit Diagram

9
2.5 Installation of pile driver on excavator

10
2.6 Standard Circuit Diagram

11
2.7 Control Joystick (Option)

Main Part List

Four Buttons, Single Trigger & Foot pedal switch.

Upper 2 Buttons (#1 & #2) : Swing Left & Right

Lower 2 Buttons (#3 & #4) : Jaw Opening & Closing
Single Trigger : Vibration
Foot petal switch : Tilting 90 degree

Pos No. Part Name

6 Wire Grommet

10 Face Plate

4-Function Switch
11
Ass'y

12 Handle Case

13 4 Button Overlay

15 Single Trigger

17 Mounting Pin

18 Rocket Kit

29 Switch

31 Toggle On/Off

32 Harness

Titling System
As an option, the tilting system is available and it is
controlled by foot pedal to be supplied.

For tilting the machine, push the foot pedal and after
clipping the pile completely, release foot pedal and
the tilted grip jaw returns to the straight position
automatically by the weight of pile.

12
3. Operation
3.1 Pre-inspection

- Check oil of sheet pile driver

Check the injecting grease of each parts and the proper oil amount in the gear case.
Proper oil level far the models DPD –T series is to be filled up to the middle of level gauge.
If the oil level too high, hot lubrication oil may possibly spurt out through the air breather,
which is very hazardous for persons around the machine.

- Inspection of oil leaks

- Inspection of loose bolts
- Check the jaw clamp for wear
If the jaw clamp cannot hold a pile tightly due to wear, replace the parts.
- Always allow the pile driver to warm-up by running at low RPM for some moments when
starting.
- Grease nipples for wear plates must be lubricated daily or at least once per shift.
- Inspection of cushion elastomer for cracks (If the cushion elastomer is cracked, replace it)
- Connection of hydraulic hoses
Make sure there is no soil or other dirt seen inside the mouthpieces and on the adaptor seats
and threaded areas of the hydraulic hoses, remove if any before connecting the hoses.
Connect each of the hoses with the drain connection port facing you, the “ IN " port on the left,
and the “ Out " port on the right.

- Stop Valve
Check stop valve and turn operation the stop valve before.

Warning
- Make sure to have a clear view over the vibrator and working area. Ensure that
communication between the operator and sub-worker is always possible.
- Stay clear from the direct surrounding of the vibrator
- Do not start vibrating until the jaw clamp has reached maximum clamping pressure to permit
vibration to begin.
- Improper jaw clamping may result in sheet pile, H-beam, and tube releasing the clamp
- Never let anyone be under the pile driver while operating it. Absolutely do not let anyone be
under the pile driver
- Do not move the pile driver quickly. Make it sure that a sheet pile should move slowly at low
throttle until the sheet pile is securely held by the jaw of the pile driver.

Preparing
(1) Prepare the carrier as for normal excavation work.
(2) Set the engine speed to the recommended engine RPM.
(3) Place the pile driver against the ground at 90 degrees.
(4) Start the Sheet pile driver

13
3. Operation
3.2 Picking up sheet pile
Picture 1
- Place a wooden bar between the sheet piles.
- Push the rotation and turn switch for correct positioning of the sheet pile.
Picture 2
- Lower the pile driver with the pile clamp
- Grab the sheet pile using Tilting foot petal switch .
- When the pile driver is fully 90° tilted, make sure that the sheet pile is completely inside the
clamp and the end of the pile should be touching the clamp before closing the jaw clamp.

1 2

3 4

Picture 3
- After closing the jaw clamp, it can be lifted with the sheet pile.
- When sheet pile is lifted completely, the pile driver should be tilted back to vertical position.
- Always secure the sheet pile mechanically from falling

Caution
- After sheet pile insertion, the worker must quickly step away (Never stay under the pile driver)
- Before starting to push a sheet pile, make sure that it is safely chucked.
It will be very hazardous if it slips out during operation.
- Since the jaw clamp equips a built-in accumulator, it is advisable to re-check the sheet pile at
appropriate intervals if it takes a long time to drive it through, because the clamping force of
the jaws may decrease after a long engagement with the sheet pile.

14
3.3 Operation guide

(1) In order to carry out the piling operation properly, it is important to operate both the boom
and arm to drive the pile vertically.

(2) If the sheet pile slackens its speed of going through the earth, give it a proper pressing
force in the vertical direction by operating the excavator and also adjust the engine speed
of the excavator to increase the vibrating speed.
Do not press the sheet pile with excessive force from the beginning of sheet pile driving.
Otherwise, the sheet pile may be bent or the driving angle of the sheet pile may be tilted.

(3) Drive a sheet pile vertically with an appropriate pressing force.

Maneuver the excavator arm and boom to drive the sheet pile vertically.
Pay attention to the driving angle. (During the pile driving and extracting operation, the top
bracket and the frame are automatically locked by the hydraulic force from the wing
cylinders in order to maintain the pile driver straight.)

(4) If the sheet pile does not go through after half way driven into the soil, pull it up a little and
then try to drive it down again.

3.4 Extracting operation

- Repeat the driving operation in reverse order. Make sure to pull up the sheet pile vertically
with an appropriate force by using the excavator boom and arm.
If you attempt to pull it up with an excessive force or the extracting angle is not straight, the
cushion elastomers may be damaged.

15
3.4 Jaw Clamping

Use the jaw clamp switch to open and close the clamp. When releasing the sheet pile from
the clamp, never open the clamp before the pile driver has come to a complete stand still.
Make sure the pile or casing can not be dropped from the clamp at all times.

Caution
- Check if lifting line is slightly under tension before the clamp pressure is released.
- Do not open the clamp or release the pile before the vibration has completely stopped.
- Never apply any pressing force with the vertical lock unfastened. The vertical lock only
works when the pile driver is vibrating. The pile driver may be tilted down unexpectedly if it
was pressed down during or after the operation that may cause death or personal injuries.
- After pulling the sheet pile out of the soil, set it down to let its lower end contact an
appropriate position on the ground, whereby the vibration generating section is tilted and
the sheet pile is inclined.
- The excavator should be turned with a sheet pile vertically hanging down while the
machine is holding the pile.
- It is dangerous to turn the excavator if the sheet pile is not hung down straight.
- Never allow anyone to get into the turning area of the excavator when it is turning.
- Before starting operation, check the operation ground is level and firm in order to prevent
the excavator from falling down.
- Do not touch the pile driver and the hydraulic hoses during operation.
- Do not use the pile driver for loading operation by attaching a wire to the main body.
- Hold a single sheet pile at a time. Holding more than one sheet pile simultaneously is
hazardous.
- Do not operate the hydraulic motor in other cases than sheet pile driving and pulling.
- Keep close watch on oil leaks during operation.
- In case the oil spurts out through the air breather during operation, stop operating the pile
driver immediately and track down the cause.
- If the pile driver gets into trouble during operation, stop the operation at once, lay it down
on the ground, track down the cause. See TROUBLE-SHOOTING GUIDE

NOTE
Keep the following rules in mind when you carry out maintenance work.

1) The sheet pile driver is a hydraulic machine made with great precision.
Absolute cleanness is basic and essential requirements for handling any hydraulic
components. Dirt is the worst enemy of hydraulic systems.
2) Handle the parts carefully and remember to cover cleaned and dried parts with clean lint
free cloths.
3) Do not use anything other than purpose-designed fluid for cleaning hydraulic parts.
Never use water, paint thinners or carbon tetrachloride.
4) Components, gaskets and seals in the hydraulic system should be oiled with clean
hydraulic oil before assembly

16
4. MAINTENANCE
4.1 General

Preventive maintenance includes normal servicing in order to keep the pile driver in
operation condition and prevent unnecessary breakdowns. The preventive maintenance
consists of periodic inspection and replacement of oil, filter and jaws of the pile driver.

Lubrication is essential for the system, determining to a great extent the useful life of the pile
driver.
Therefore it is important that the instructions regarding types of oils and exchange intervals
are closely adhered to.

- Prevent dirt from entering while filling lubricants

- Thoroughly clean all lubrication fittings, connector, filter and plugs and their surrounding
surfaces before servicing.

4.2 Routine Maintenance

(1) Daily
Conduct routine maintenance daily before start using pile driver.

Before start up :
► Inject grease for grease parts per 6 hours
(Check each part has received sufficient greasing.)
► Inspect all bolts and nuts. Re-tighten them if necessary.
When tightening the bolts, use Loctite adhesives.
► Check the oil level in the gear box and make sure the gear box has correct amount of oil.
The oil level should be indicating the middle of the gauge. Change oil if it is milky or black.
► Check all hoses for damage and leaks. Replace the hose if necessary.
► Make sure all connections are tight, especially the cable connectors.
► Inspect all cushion elastomers for cracks and loosened bolts .
► Check the condition of the clamping jaws.
► Check the hydraulic manifold block, rotary joint and fittings for leaks.

During operation:
► Be alert to rattling noise which indicates that one or more bolts have come loose.
Check all bolts immediately and retighten them.
► Handle all hoses with care and make sure there are no sharp curves on the hoses.

(2) Every 50 hours or Weekly

► Tighten all bolts on the pile driver. Always use a wrench.
► Check the Oil cork, located on the top of gear box.

17
(3) Every 200 hours or Monthly
► Check the functioning of the motor and pump
► Observe hydraulic oil temperature, all lines and connections.

(4) Every 400~600 hours or 3 months

► Replace fluid Oil (SAE 15W-40) in gear box if required and worn parts

4.3 Lubrication intervals (Operating hours of the pile driver)

INSPECTION INTERVALS PILE DRIVER (Hours)
Normal Conditions Heavy conditions
Description where & what
First Interval First Interval
Oil Level in Gear box Check Check Before working

Main Body Lubrication oil gear box

25 100 10 50 Gear box
(Vibrator) (Under middle level)

Injection Grease twice per day twice per day Grease Part

Bearing - 600 - 500 Gear box

Cushion Elastomers everyday Check for Crack

Hyd. Hose everyday Check for damaged steel wire

Jaw Clamp everyday Check for leaks

Bolts, nuts and screws everyday Check for fasten them

► If the pile driver makes noise, the bearing should be replaced regardless of change
Interval chart.

CHANGE INTERVALS PILE DRIVER (Hours)

Normal Conditions Heavy Conditions
Description
First Interval First Interval

Lubrication oil gear box

100 400 50 400
Main Body (Under middle level)
(Vibrator)
Exchange Filter (optional) 100 400 50 400

Bearing - 1500 - 1000

Cushion Elastomers Exchange when small cracks are visible

Hyd. Hose Exchange when first steel layer is damaged

- When operating in an environmental with high salt or moisture, the service intervals need
not to be changed. However, the unit shall be thoroughly inspected weekly to determine
what additional servicing, if any, might be required.

18
※ Heavy Driving Conditions
The following conditions are considered as heavy driving conditions
- When the average temperature is above +30°C or below -30°C
- When operating in excess of 8 hours per day
- Leader guided machines are considered heavy driving conditions.

When operating in arctic conditions, it is recommended to use an immersion heater to

preheat the oil prior to starting.
It may also be necessary to use a different viscosity oil in extremely cold or hot climates.
Contact DAEDONG or the nearest oil supply representative for further recommendations.

4.4 Lubrication oil in gear box

The fluid level can be seen through the level gauge located on the gear box. Under normal
gear box temperatures, the level of the lubrication oil shall be under mid-level of the gauge.
Lubrication gear oil may be added through the gear box cork when necessary.
The gear case lubricant used at the factory is S-oil SAE15W-40.
When replacing the lubricant, you must use an engine oil that complies with the following
specifications, otherwise the pile driver can be seriously damaged :

Oil (SAE 15W-40)

Oil Brand
API Grade Viscosity Index
S-OIL API CF-4 SAE 15W-40
VALVOLINE API CJ-4 SAE 15W-40
TOTAL API CI-4 SAE 15W-40
CASTROL API CI-4 SAE 15W-40

Lubrication of the gear case under extreme circumstances

Extreme circumstances are :

- Outside temperature over 30°C.

- Continuous operations like installation of drains, diaphragm walls and etc.
- Longer driving times at high operating pressure (i.e. compacted soil).
In these cases, the temperature in the gear case may rise to 60°C ~ 120°C.

Please contact DAEDONG with actual gear case temperature for recommendations on
lubrication oil and special instructions.

19
4.5 Long term storage
Shall the pile driver not be used for any extended period of time (approximately 2~3 months),
the oil in the gear case should be completely replaced with new oil.
The pile driver should be stored vertically with the upper bracket facing upwards,
otherwise with the hydraulic motors facing upwards (See the pictures below).

Close the end of the hydraulic hoses with end caps.

Make sure to stop any dirt or sand from entering the hydraulic system.

<Standard storage method > <Long term storage method>

4.6 Oil quantity

Oil quantity
Model Quantity Type
DPD350T 12 Engine Oil

DPD600T 10 Engine Oil

DPD700T 15 Engine Oil

DPD850T 15 Engine Oil

DPD350TA 12 Engine Oil

Oil (SAE 15W-40) replacement also requires checking for oil contamination.
Contaminated oil results in malfunctions in the gear box of the pile driver and causes
damage to the parts. Pay special attention to oil contamination. Contaminated oil should be
removed and changed with new oil without delay.
When changing oil (SAE 15W-40), thoroughly clean the inside of the gear box and bearings.

►Refill Oil (SAE 15W-40) : Check oil level gauge, oil level must be under middle position

4.7 Maintenance of hydraulic circuit parts

Check all lines, hoses and connections regularly for leaks and damage.
Repair damage immediately; oil squirting may cause injuries, fire and contaminations.
Any contamination will drastically shorten the life of the high-pressure hydraulic system.
Therefore, the hydraulic oil should be kept clean and no dirt should enter when filling.
20
5. Trouble shooting guide

Trouble Possible Cause Solutions

Oil amount increased in

Hydraulic motor seal broken Replace
rotor case
Oil ejection from
breather
Oil amount proper in rotor Check the oil quantity and pressure Arranging oil
case from excavator quantity and pressure

Have the dealer of

Oil pressure or oil amount of
Too low rpm the excavator,
excavator insufficient.
check and repair.
Hydraulic motor

Damaged internal parts of hydraulic

Too high noise Repair or replace
motor

Replace bearing and

Bearings unusually Bearing damaged
lubrication oil
Gear box heated or
chattering
Lubrication oil insufficient Refill

Electric wire broken Repair

Chuck neither opens nor Electromagnetic valve malfunctioning Replace

Hydraulic chuck
closes

Fuse on control panel burnt out Replace

Oil leaking along rod Seal damaged Replace O-ring seal

Clamp cylinder Check pilot valve of hydraulic

Replace check Valve
Sheet pile easily slips out cylinder biting dirt
of Jaw

Check jaw worn out. Replace

Uneven pulling force Too strong pulling force Replace

Cushion Elastomer
Uneven pulling force Uneven pulling force Replace

Oil leakage from cylinder or holder

Replace Rotary seal
shaft
Rotary section Oil leakage
Oil leakage from swivel top bottom
Replace Rotary seal
bracket.

21
PARTS BOOK

PILE DRIVER
DPD 350T

MANUAL
 6.1 Main Body

24
6.1 Main Body
NO PART NO. PART NAME Q'TY REMARK
1 UF000060T-010000 Attachment Bracket Ass'y 1
2 GB000035T-020000 Gear Box Ass'y 1
3 MF000035T-030000 Mid Bracket Ass'y 1
4 CP000050t-000000 Clamp Ass'y 1 50TON
5 OOR00G130-0301 Motor O-Ring 1 G130 (129.4 X 3.1)
6 HPMM063F0-16SL1 Hydraulic Motor 1 63CC/REV
7 GB000060T-120000 Swivel Joint 2 M33
8 SBT61000-12008 Bolt Hexagon 4 M12x40L S/W
9 SBT61000-18012 Bolt Hexagon 12 M18x60L S/W
10 SBT61000-14011 Bolt Hexagon 16 M14x55L S/W, NUT
11 SBT61000-14010 Bolt Hexagon 24 M14x50L S/W, P/W, NUT
12 SBT61000-24018 Bolt Hexagon 10 M24x90L S/W

25
6.2 Upper Bracket

26
6.2 Upper Bracket
NO PART NO. PART NAME Q'TY REMARK
* UF000060T-010000 Attachment Bracket Assembly 1
1 UF000060T-010100 Attachment Bracket 1
2 UF000085T-010200 Pin 1
3 UF000085T-010300 Collar 1
4 UF000060T-010400 Rotary Joint 1
5 UF000085T-010500 Ring Gear 1
6 UF000060T-010600 Pinion Gear 1
7 UF000060T-010700 Low Line Block 1
8 UF000060T-010800 Hi Line Block 1
9 HSVC00135-1600 Vibration Solenoid Valve 1
10 HPMG400H0-K0SM1 Swing Motor 1
11 HRVM00030-0000 Reducing Valves 1
12 HSVM00202-03C2 Solenoid Valves(2) 2 Two way
13 HSVM00201-02B2 Solenoid Valves(1) 1 One way
14 UF000085T-011300 3 to Block 1
15 UF000085T-011400 Cover 1
16 UF000085T-011500 Stop Pin 1
17 UF000085T-011600 Orifice Nipple 2
18 UF000060T-011800 Washer 1
19 HCKC00040-0000 Check Valve Cartridge 1
20 OOR000106-1201 O Ring 1
21 OOR00P018-0002 O Ring 2
22 PLB0001OL-0105 Nipple 4 1/4“Oring 5
23 PLB0002OL-0205 Nipple 4 3/8“Oring 5
24 PLB9001GS-0105 Nipple 3 1/4“Gasket 5
25 PLB0002OL-0205 Nipple 1 3/8“Oring 5
26 PLB0003OL-0305 Nipple 2 1/2“Oring 5
27 SBTS1000-10004 Socket Head Bolt 4 M10x20L S/W
28 SBTS1000-12016 Socket Head Bolt 4 M12x80L
29 SBTS1000-16009 Socket Head Bolt 6 M16x45L S/W
30 SBTS1000-12014 Socket Head Bolt 4 M12x70L S/W
31 SBT61000-18012 Bolt Hexagon 12 M18x60L S/W
32 SBT61000-16005 Bolt Hexagon 1 M16x25L S/W, P/W
33 SBTS1000-05009 Socket Head Bolt 4 M5x45L
34 SBTS1000-05017 Socket Head Bolt 4 M5x85L
35 SBT61000-12008 Bolt Hexagon 4 M12x40L S/W
36 PCM0001OL-0000 Plug 1

27
 6.3 Gear Box

28
6.3 Gear Box
NO PART NO. PART NAME Q'TY REMARK
* GB000035T-020000 Gear Box Ass'y 1
1 GB000035T-020100 Gear Box 1
2 GB000035T-020200 Gear Box Cover 1
3 GB000035T-020300 Eccentric Axis 1
4 GB000035T-020400 Eccentric Axis 1
5 GB000035T-020500 Eccentric Axis Shaft 1
6 GB000035T-020600 Eccentric Axis Shaft 1
7 GB000035T-020700 Hydraulic Motor Cover 1
8 GB000035T-020800 Bearing Cover 2
9 GB000035T-020900 Pump Cover 1
10 GB000085T-021000 Suction Filter Bracket 1
11 GB000085T-021100 Pump Coupler Bracket 1
12 GB000035T-021200 Key 2
13 HPMG001L0-KOSM1 Hydraulic Pump 1
14 MOG0004GS-0003 Oil Gauge 2 ¾ Gasket
15 MSS010308-0000 Suction Filter 1
16 MCB145145-1015 Cushion Elastomer 100 8
17 MCB276067-0815 Cushion Elastomer 180 4 Rectangle type
18 MBR0202316-0603 Bearing 4
19 OOR0GS170-0001 O-Ring 4
20 OOR00P011-0001 O-Ring 9
21 OOR00G045-0001 O-Ring 1
22 OOR00S055-0001 O-Ring 1
23 GB000035T-021400 Pilot Check Valve 1
24 HPKC00040-0000 Pilot Check Valve Cartridge 1
25 MSS020101-0000 Suction Filter 1
28 GB000085T-021500 Air Breathers 1
30 GB000085T-021300 Coupler Pin 3
31 PLB9002PT-0205 Nipple 2 3/8"
32 PLB0003PT-0205 Nipple 1 1/2PT-3/8
33 PLB0001OL-0105 Nipple 4 1/4"
34 PLB0001PL-0105 Nipple 3 1/4"
35 PLB0003OL-0205 Nipple 1 1/2"-3/8
36 SBT61000-12009 Bolt Hexagon 4 M12x45L S/W
37 SBT61000-16009 Bolt Hexagon 14 M16x45L S/W
38 SBTS1000-12006 Socket Head Bolt 32 M12x30L S/W
39 SBT61000-12006 Bolt Hexagon 48 M12x30L S/W
40 SBT61000-10010 Bolt Hexagon 2 M10x50L S/W
41 SBTS1000-12005 Socket Head Bolt 4 M12x25L
42 SBT61000-08004 Bolt Hexagon 2 M8x20L S/W
29
 6.4 Middle Bracket

30
6.4 Middle Bracket
NO PART NO. PART NAME Q'TY REMARK
* MF000035T-030000 Middle Bracket Ass'y 1
1 MF000035T-030100 Middle Bracket 1
2 MF000035T-030200 Front Cover 1
3 MF000035T-030300 Back Cover 1
4 MF000060T-030400 Side Cover L 1
5 MF000060T-030500 Side Cover R 1
6 MF000085T-030600 Snail Shaft 2
7 MF000085T-030700 Snail Bracket 2
8 MF000085T-030800 Snail Bracket Cover 2
9 MF000085T-030900 Wing Cylinder 2
10 MF000085T-031000 Snail Pin 2
11 MF000085T-031100 Wing Cylinder Pin 2
12 MF000085T-031200 Cover 1
13 MF000085T-031300 Shuttle Valve 1
14 MF000085T-031400 Collar 2
15 HCTC00060-0000 Shuttle Valve Cartridge 2
16 PGL000000-0000 Grease Nipple 6
17 PLB0002OL-0205 Nipple 1 3/8" oring
18 PLB0001OL-0105 Nipple 2 1/4" oring
19 PTL2OL205-0205 Nipple 2 3/8" T-type
20 PLB9002PT-0205 Nipple 4 3/8" PT
21 SBT61000-10011 Bolt Hexagon 4 M10x55L S/W
22 SBT61000-12006 Bolt Hexagon 2 M12x30L S/W
23 SBTS1000-14006 Socket Head Bolt 6 M14x30L
24 SBTS1000-16008 Socket Head Bolt 24 M16x40L
25 SBT61000-14006 Bolt Hexagon 6 M14x30L S/W
26 SBT61000-16015 Bolt Hexagon 16 M16x75L S/W, P/W(2), NUT
27 SBT61000-12006 Bolt Hexagon 8 M12x30L S/W
28 SBT61000-14010 Bolt Hexagon 24 M14x50L S/W, P/W, NUT
29 OSR00S040-0000 Snap Ring 2

31
 6.5 Jaw Clamp (50ton)

32
6.5 Jaw Clamp (50ton)
NO PART NO. PART NAME Q'TY REMARK
* CP000050t-000000 Clamp Assembly 1
1 CP000050t-010000 Clamp Body 1
2 CP000050t-020000 Bushing 1
3 CP000050t-030000 Piston 1 1
4 CP000050t-040000 Piston 2 1
5 CP000050t-050000 Clamp Piston Cover 1
6 CP000050t-060000 Square Jaw 1 Fixing Jaw
7 CP000050t-070000 Round Jaw 1 Moving Jaw
8 OSR00R120-0000 Snap Ring 1
9 OUP100120-1200 Rod-Packing 1
10 OUP160140-1200 Piston-Packing 2
11 OSR00R055-0000 Snap Ring 1
12 OOR00U327-0002 O-Ring 2
13 OOR00P150-0002 O-Ring 1
14 MDS500025-3000 Plate Spring 13 50*25.4*3/4.1
15 PLB0001PT-0105 Nipple-3/8PT 1 1/4 #5
16 ODS100110-0000 Dust Seal 1
17 SBTS1000-22014 Socket Head Bolt 12 M24x70L S/W
18 SBTS1000-20008 Socket Head Bolt 1 M20x40L
19 SBTS1000-24028 Socket Head Bolt 1 M24x140L
20 CP000050t-080000 Collar 1
21 PLB0002GS-0105 Nipple 1 3/8 (GS)-1/4 #5

33
 6.6 Control Cable box

NO PART NO. PART NAME Q'TY REMARK

1 B0215 CONTROL BOX with FOOT PEDAL 1
2 B0362 FUSE 1 15A
3 B0282 RELAY 6 24V
4 B0216 JOYSTICK 1
5 TCC085T-020003 CABLE 1 15M
6 TCC085T-020002 CABLE 1 7M
7 TCC085T-020001 CABLE 1 2.5M

34
 *COPYRIGHT NOTICE*
This part book is produced for customer parts order purpose only.
Copying or distributing of this part book without consent of Daedong Engineering is strongly prohibited.
Releasing this document in any case should be reported to Daedong Engineering.

Copyright © Allrights reserved by Daedong Engineering Co., Ltd.

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