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Materials Quality Control
Materials Quality Control
Materials Quality Control
HIGHWAYS
QUALITY CONTROL IN SOILS &
What is Soil
?
5.1 Coarse Sand – sand passing the 2.0 mm sieve and retained on
the 0.425 mm sieve.
5.2 Fine Sand - sand passing the 0.425 mm sieve and retained on
the 0.425 mm sieve.
6. Silt Clay ( Minus 0.075 mm material ) - fine soil particles which
will pass the 0.075 mm sieve.
2. Consistency
( LL /PL / PI ) Low
3. High
Natural Water
Content Low High
4. Density High
Low
5. Permeability High
Low
6. Compressibility Low
High
7. Shear Strength High -
1.1 Group A-1 - the typical material of this group is a well-graded mixture of
of stone fragments or gravel, coarse sand and a non plastic
or feebly plastic soil binder. However, this group includes
also stone fragments, gravel, coarse sand, volcanic cinders,
etc. without soil binder.
Usual Type
of Stone Fine Silty or
Significant Fragments San Clayey Silty Clayey
Gravel & Sand d Gravel & Soils Soils
Materials
General Sand
Rating Excellent to Fair to
as Subgrade Good Good
Classification
Procedure
1. Prepare the test data of soil materials obtained from the
result
of test on sieve analysis at sieve nos. 2.00 mm ( # 10 ), 0.425
mm
( # 40 ), 0.075 mm ( # 200 ), and result of tests on liquid limit
2. With
andthe Standard Table of Classification of Soils and Soil
Aggre-
plasticity index,
gates, proceed from the left to right and the correct group
will be
found by process of elimination.
3. The first group from the left into which the test data will fit is
the
correct classification. All limiting teat values are shown as a
whole
number and if fractional numbers appears on the test
reports,
4. Group
convertindex
to thevalues should
nearest wholealways
number befor
shown in parenthesis
the purposes of
after
classi-
the
fication.
group symbol as: A- 2 - 6 (3)
GROUP INDEX
A–2 A - 2 – 4, A – 2 – 5,
A - 2 - 6 & A – 2 -7
A- 3
A - 4 Poor
A - 5 Silty
Soils
Geotechnical Fabric used for Use of Geotechnical Fabric in Internal Steep Slope Reinforcement with
Subgrade Stabilization Reinforcement of Retaining Walls Woven Geotextiles
For Soil Separation, Stabilization and Reinforcement.
GOTEXTILES have high tensile strength and low elongations, have superior capacity for
filtration, load distribution, reducing rutting and extending the life of paved and unpaved
roadways. Made from individually woven, ultraviolet (UV) resistant polypropylene fibers,
provide dimensional stability and they are resistant to UV degradation and to biological and
chemical environments normally found in soils.
Geotextile
Functions
Depending upon actual strength of the subgrade, Woven Geotextiles have the ability to perform
several different functions. These range from Reinforcement on weak subgrades (CBR ≤ 3%) to
Separation on firm foundations soils (CBR ≥ 8%). As expected, weaker subgrades demand stronger
woven geotextiles and more favorable soils require less robust geotextiles.
2. MINIMIZE CHANGE IN WATER
CONTENT
Fine – grained soils are susceptible to strength
and
volume change due to change in water
content.
The soil expand and lose strength if water
content
Increased and shrink and gain strength if
water
content is reduced.
Therefore, change in water content in fine –
grained
soils should be minimized.
STRENGTH - MOISTURE CONTENT
RELATIONSHIP
FOR A HEAVY CLAY
3. PROVIDE ADEQUATE SUBSOIL AND
SURFACE
DRAINAGE
- Adequate drainage on soil structures is of outmost
importance.
Increase in water content due to infiltration of surface water
or
rise of the water table will reduce its stability. This is
countered
Surface Drainage – is provided for the purpose of keeping out
by the provision of surface
water drainage
from theand sub at
surface – soil drains It is
all times.
achieved by providing the surface with
sufficient gradient and lateral slope for the
water to flow and be properly disposed of.
Subsoil Drainage - is provided for the purpose of
counter-acting
moisture movement within the structure by
by either seepage or capillary action. It is
used
to lower the water table or intercept
seepage
4. INSURE THOROUGH
COMPACTION
- Compaction increases the strength of a soil by
expelling
air from its voids and forcing soil particles into more
intimate contact.
• In granular soils, air is easily forced out but in
heavy or
tight clays, much effort is required to expel it.
• Heavy cohesive soils must be placed in thin
layers so
that air can be expelled readily.
- The compaction of soil fills in various engineering
operations
is of outmost significance. A properly compacted fill will
not
settle very much even after the loads are imposed,
therefore,
- Compaction should
the detrimental be limited
effects to the optimum
of settlement number
on the structures
are
of
passes
minimized.
of equipment at the optimum water content of
the
soil since additional passes will result in very little
Adequate Compaction of Soil Structures will result
in the
following:
• Minimal future
settlement
• unauthorized
quarrying
CONSTRUCTION OF SLOPE PROTECTION
WORKS
Methods Used in the Stabilization/Protection of
Slopes
which depends on the type of soil and height of
•
slope:
Flattening
• Sodding or
Sprigging
• Blending with
Stabilizer
• Paving
• Rock
Buttress
• Gabions
• Reinforced
Earth
FLATTENIN
G
Using Block Sod on Highway projects ( where rolled sod can be used has been
found to be , in most cases , less efficient in the over all control of Erosion
PROJECT EXAMPLES OF SODDING
Solid Contol ..... Single width 30" x 100' works as a flue...controlling water
run off
BLENDING WITH
STABILIZER
- Soil stabilization by blending with stabilizer using
Portland cement or Lime is common in the
construction
of low costroads where there is a scarcity of the
conventional materials.
Applications
• Mass gravity retaining structures
• Mechanically stabilized earth walls (MSE
walls)
• Vegetated slope
reinforcement
• Slope
Stabilization
• Slope
reinforcement
Gabions
REINFORCED
EARTH
- is a composite material formed by associating earth
and
reinforcement in about the same manner as concrete
is
- reinforced with
In reinforced steel
earth to form reinforced
structures, concrete.
the thin metal reinforcing
strips are laid horizontally within the earth mass and
attached
to the vertical facing panels which are usually precast
concrete.
- the reinforcing metal strips are galvanized steel of 80 mm
wide
x 30 mm thick and the surface of the strip should
preferably be
- ribbed
The basic mechanism
to provide moreof reinforced earth is the friction
friction.
between
the earth backfill and the strips. Friction without slippage is
possible if the earth has certain minimum frictional
characteristics.
A minimum 25% angle of internal friction and soil material of
DPWH STANDARD SPECIFICTIONS
CONSTRUCTION REQUIREMENTS
Spreading and
Compaction
- The same as construction procedure as in Item 200 –
Aggregate Subbase Course
Allowable Tolerances to the Designed Level and
Transverse Slopes for a Compacted Aggregate Subbase
- Crushed
Aggregates
Tests:
1 – G, Grading Test
Tests:
1 – F, Fractured Face
SAMPLING OF SOILS AND SOIL
AGGREGATES
- Sampling is equally as important as the testing and the
sampler shall use every precaution to obtain samples
that
will show the nature and condition of the materials which
they actually represent.
- Sampling of potential soils and soil aggregates sources
and the types, occupies a very important place in
determining the availability and suitability of the
largest
single constituent entering into the construction.
- It influences the type of construction from the stand point
of economics and governs the necessary material control
to ensure durability of the resulting structure.
TYPES OF SOIL MATERIALS & METHOD OF
SAMPLING
1. Undisturbed Soils
- are those obtained from the field with minimum disturbance
by using drilling equipment that provides clean hole before
insertion of thin walled tubes that is both the natural density
and moisture content are preserved as much as practicable.
- soil samples are obtained for investigation to determined the
properties of the materials necessary for the design analysis
of a structure.
a. e. Shear
Density test
b. f. Hydrometer analysis
Permeability
c. Consolidation g. Specific
gravity
d. Tri -
axial
2. Disturbed Soils
c. Compaction &
50 kg.
CBR
SIGNIFICANCE OF TESTS ON SOIL
1. MOISTURE
CONTENT
- by laboratory definition, moisture content is the ratio of
the weight / mass of water in the soil to the weight / mass
of the dry soil after it has been dried to a constant weight at
a temperature of 110 ± 5 °C.
W1 –
Moisture Content, MC % = ------------------- x
W2
100 W2 -
Wc
Where:
W1 = weight/mass of wet soil plus container
W2 = weight/mass of dry soil plus container
Wc = weight of container
2. PARTICLE SIZE/SIEVE
ANALYSIS
- is the determination of particle size distribution in soils
by sieve, hydrometer or a combined analysis where the
method which should be used depends on the size of
the
soil grains.
- Particle size distribution on soils and aggregates is
widely
used in the classification and identification of soils and it
is an important criteria in the classification of highway
subgrade materials.
- The larger the particles of gradation are load bearing and
the fine particles bind the coarser ones to prevent
movement between them. The gradation of soil
aggregate material is very important to achieve
maximum
3. LIQUID
LIMIT
- is defined as the lowest moisture content at which the
soil will flow upon the application of a very small shearing
force.
-The highest point on the curve indicates the Maximum Dry Density
( MDD ) and the corresponding moisture content is called
Optimum
Moisture Content ( OMC ).
Four Distinct Stages In Compaction
1. Wetting
- when the soil particles are relatively dry, the water is
added is absorbed by the soil particles, thus the frictional
resistance to granular rearrangement is high. After the
absorption capacities, the soil is satisfied.
2. Lubrication
Stage
- the addition of water replaces some of the entrapped air,
the soil flows more readily under the “lubricating effect”
of the added water and the soil particles move closer
together, a resulting increase in density. This effect is
continued until the optimum water content is reached, at
which point of maximum density is attained.
4.
Saturation
- all free air is expelled and replaced by water if further
pressure is applied to the soil mass, tendency is
reduced
the volume. This is however is impossible in a saturated
system since the free air has been replaced.
7. FIELD DENSITY TEST
- Density of soil is defined as the weight/mass per unit
volume. It is a very significant engineering property of
soils as strength is dependent upon density.
- The CBR depends not only on the nature of the material but to a
large extent on its moisture content and its state of
compaction.
IMPORTANCE OF TESTING OF MATERIALS,
INTERPRETATION, ACCEPTANCE/REJECTION
IN THE PROJECT
WHAT IS THE IMPORTANCE OF MATERIALS
TESTING
c. Any material that has been sampled and passed the standard spe-
cifications may be re-sampled and re-tested anytime before,during
and after incorporation into the work.
DISCUSSION OF TEST REPORT
Department Order No. 95, Series of 1991
❖ Use of Weathered Limestone ( Anapog ) as Blending Materials For Base
Course ( Item 201 )
Applications : The use of 40% weathered limestone blended with 60% crushed
stones or gravel is allowed provided that the blended materials
meet the requirements of Item 201, Aggregate Base Course
of the 1988 DPWH Standard Specifications for Highways,
Bridges and Airports, Volume II.
Memorandum Order No. 25, Series of
❖ 1986
Adequate Compaction of Subgrade, Subbase and
Base Course
Purpose : To deter/prevent the early and rapid deterioration of
completed roads
Adequate Compaction of Soil structure will result in the following
: a. Minimal future
settlement
b. Greater stability, thus reducing danger of
slips
c. Greater resistance to water absorption, or minimal change in water
content
To have Effective Adequate Compaction on Soil Materials
:
➢ the required number and kind of compaction equipment should be at
the
right time and right place.
➢ strictly follow the specified laying thickness of the soil
materials
➢ attained the required degree of compaction and observe the proper
construction
methods in spreading, laying and compaction.
MPWH Memorandum Circular No. 34, Series of 1984
Recommended Measures:
▪ Laboratory Technicians
▪ Laboratory Aides/Helpers
a. Laboratory Facilities
Quantity Description
Quantity Description
- CBR
- Flexural/Compression Machine
- Weigh balances
a. Submission of Samples
6. Non-Reinforced
Concrete Pipe 2 Pipes min./0.5% of no. of Pipes 2 pipes
15. Joint Filler ( Pre-mold ) For every shipment 1 ( 400 mm x 400 mm )
a.1 Timeliness of testing materials relative to its actual use in the project 10 %
TOTAL _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
100 %
RATING OF QUALITY CONTROL IN PROJECT IMPLEMENTATION
( OFFICE ORIENTED – LABORATORY MANAGEMENT OPERATION )
Responsibility Area
* A rating of 1.5% or 1% shall be given if the assigned personnel is less than the
plantilla positions.
b.2.2 Competence (2.5%)
c.1 Adequacy/Reliability of
Laboratory Equipment and
Facilities (7.5%)
90 – 100 2.50
70 – 89 2.25
60 – 69 2.00
40 – 59 1.75
20 – 39 1.50
10 – 19 1.25
Less than 10 0
c.2 Compliance to Standard Sampling and Testing Procedures
(7.5%)