Carttieate No,
ROT 02.3166.1
DET NORSKE VERITAS Rev. 4
Ref: adg
VERIFICATION REPORT
INTER-CHANGEABILITY PIPE CLAMP CONNECTORS (PCC's)
Ciont DNV Esbjerg (for Marek Oli og Gas AS, Esbjerg, Denmark) Cont rt: ~
DNV'BV. Ordemo: 11462008 (114 3 2478) (1142 3168)
Supaied by DNV Esbjerg AS, Esbjerg, Denmark
‘ABB Velco Gray (Grayock®), Gabpert Engineering (6-LokE), Vector Intemational (Techok®)
Intended fr: Mazrsk Oe 09 Ges AS, Eeberg, Danmark
THIS IS TO CONFIRM that the undersigned Approval Engineer to this Society did at the request of Messrs. Maersk
Olie og Gas AS, Esbjerg, Denmark a study for
INTER-CHANGEABILITY OF PIPE CLAMP CONNECTORS (PCC’s).
= ABB VETCO GRAY (GRAYLOCK®)
- GALPERTI ENGINEERING (G-LOK®)
“VECTOR INTERNATIONAL (TECHLOK®)
1) Particulars.
Client DNV Esbjerg, Esbjerg, Denmark (Tor Maersk Olie og Gas AS, Esbjerg, Denmark)
DNV Esbjerg order No, : 710188
Intended for : Maersk Olie og Gas AS, Esbjerg, Denmark
Meersk order No. -
DNV Rotterdam order No. : 11482005 (114 3 2418) (114 2 3166)
2) General.
The reason for this study is to find the degree of inter-changeability for pipe clamp connectors (pco's) from
different manufacturers,
Inter-changeability is defined by using Hubs, Clamps and Seal-tings from different manufacturers in
‘one connection without reducing the tightness of the connection.
‘The products (Hubs, Clamps and Seal-rings) from the following manufacturers are reviewed in order to
determine a degree of inter-changeabilty
- ABB Vetco Gray (Graylock®),
- Galperti Engineering (G-Lok®),
- Vector international (Techlok®).
All three manufacturers use the Same way for identifying their products, namely by the number of the
Sealing,
3) Scope.
She following data of the hubs are considered important for the inter-changeabilty of the connectors:
-A Outside diameter of the Hub.
-T Total width (thickness) of the Hub shoulder.
-0 Angle of the Hub shoulder.
=Ds__ Dezaing Hub (Average diameter of sealing area).
For the clamps, the following data are important for the inter-changeabilty:
Cg Effective Clamp gap.
=Ci Inside diameter of the Clamp.
=@ Angle of the Clamp — Hub contact area
Regarding the Seal-rings, the following data are important for the inter-changeabilty of the connectors:
-W_ Width (thickness) of the spacer ring (vertical part of the Sealring)
=DS —Désaing Seal-ring (Diameter of the Seal-ring seal area),
DNV THE NETHERLANDS, HAASTRECHTSTRAAT 7, NL-3007 Rortenow, THe NETHERLANDS,
‘TELEPHONE: +31 10 292 2600, TELEFAX +31 104796154
Form No.: ROT 4091
‘SFC-A-4091 A 03/99 SNDATAISPOOLPRODCERTI2006_02102.3168.1 r4.docCerificate No.
ROT 02.2166
Rav. 4
‘The size Ds (Average diameter of the sealing area) is the diameter of the line contact between the
Hub sealing area and the Seal-ring sealing area,
The outside diameter of the Hub (size A), the total width of the Hub-shoulder (size T) and the angle of
the Hub shoulder (size @) are important, because these values should compare with the sizes which are
considered important for the Clamps.
But most important forthe tightness of the connection is the average diameter of the sealing area of the
Hub and the average diameter of the sealing area of the Seal-ring. The average diameter of the
sealing area of the Seal-ring should be slightly larger than the counterpart of the Hub. When the several
Parts of the connection are mounted, the contact sealing area of the Seal-ring will be forced onto the
sealing area of the Hub, and will form a contact line.
Also, when the pressure increases, the lips of the Seal-rings will be forced onto the sealing area of the Hub,
and thus will form a connection with a better tightness.
The (available) data from the three manufacturers are compared and this comparison has resulted in the
following conclusion.
4) Conclusion.
The study showed that the dimensions, which are considered important for inter-changeability of the
connectors, are all within acceptable tolerances comparable. The results of the comparison are laid down
in Appendix 1 rev. 2 (Seal rings), Appendix 2 rev. 4 (Clamps) and Appendix 3 rev. 2 (Hubs).
5) Remarks.
The suitability of the connection for the operative design conditions has to be proven by the correct
material choice. The materials should fit in the environment of the application (i.e. NACE requirements) and
the mechanical properties of the Hub, Ciamp and Seal-ring material have to secure a connection
with no doubt regarding integrity concerning the strength of the used materials and thus the tightness of
connection,
To vindicate the strength of the connection, calculations have to be provided, These calculations can be
made according to ASME VIll Div.1 Appendix 24 or ASME Vill Div. 2 Appendix 4. In case other calculation
methods will be used, the sufficiency for this calculation method has to be accepted by DNV prior to the
start ofthe project.
Or otherwise the Hubs, Clamps and Seal-rings are approved by means of a type approval of DNV.
Annex 1, 2 and 3 show three tables which give the several type designations of Seal-rings, Clamps and
Hubs of ABB Vetco Gray (Graylok®), Galperti (G-Lok®) and Vector international (Techlock®)
When the dimension which is important for a tight connection of each individual item shows, within
reasonable tolerances, equal values, inter-changeabiliy of the several items can be expected.
Note: Where NVA is mentioned in the Annexes, i does not mean that the product is not available, but that the applicable
raving is not submitted to DNV Rotterdam, the Netherlands. Therefore, no reference to a product can be given.
|
Face Rota i ioc
Rev.4 - Editorial changes to text above
annex 2 changed: Some pos deleted a to rustic
Saas Sear tors
Ser,
Amol de ree
e
4 _S)Approval Engineer/Surveyor
\
DNV THE NETHERLANDS, HAASTRECHTSTRAAT 7, NL-3007 RoTrERDAM, THE NETHERLANDS,
TELEPHONE: +31 10262 2600, TELEFAX: +31 104796154
Form No.: ROT 4091a Page 2 0f2
SFO-A-4091.,03199 SADATA\SPOOLPRODCERT2005_02102.3166.1 r4.doeCertificate No.
Det Norske Veritas ror eestees
VERIFICATION REPORT res dg
INTERCHANGEABILITY PIPE CLAMP CONNECTORS (PCC's) Appendix 1; Seal Rings
aT DRY Esa [or HGR OT 05 Gas AS ETN, Daa] Clana
DNVEV Owemo. tra 3470 (1142 3168)
Supple by [ABB Vetco Gray (Grylok®), Galeri Engineering (G-L0K6), Vector nemationalTechok®)
ntende for Nast Ol og Gas AS. Esbjerg, Denmark
Seal Ring Sze SealRing Sze
Meersk G-lok ® |Techlok ®} Maersk. G-lok ® | Techiok 8}
Size Graylok® equivalent! equivalent} Size Graylok® equivalent] equivalent|
4 4 Aa 4 94 94 94 94
5 5 AS 5 97 97 7 97
7 7 AT 7 102, 102 402 102
8 8 8 NA 106, 106, 106 106"
44 41 Alt 44 4112, 112, 112 412
13 13 43, 43, 114 114 114 414
14 14 414 44 420 120. 4120 120
1] 16] Ate —16 122 to2 | 102 122
20_[ 20 | A20—| 20 425 | 125 | Na] 128
23 [23 | 23 | 23 430_| 130 130 | 130
25_| 25 | nos | 25 a4 134] tag] 194
27 27 27 27 137, 137. 437. 137,
31 3 31 31 140, 140, 140 140,
34 34 34 34 142, 142. NA 142,
40 40 40 40 144 144 144 444
42 42. A42 NA 452 152. 152, 152
46 46 46 46 160 160. 160, 160
52 52 52 52 162 162. NA NA
54 54 54 54 164 164 NA NA
56 56 56 56 170. 470. 170 170.
62 62 62 62 172 472 NA NA
64 64 AG4 64 180, 180 180 180,
67 67 67 67 192, 192 192 192
72 72 72 72 194 194 NA NA
76 76 76 76 200 200 200 200,
82, 82 82 82. 210 210 210 210
84 84 84 84 (220 220 220 220
87 87 87 67 223 223 NA 223
91 97 91 ot
NA Not available
Bi
- Pace Rotterdam the Netherands wid
bate, (oo a4 23) 008 6-1) 2oke-17
‘Arnold de Groot Pp
Ssuveyor! Approval ng
Det Norske Veritas B.V., P.O, Box 9599, NL-3007 AN, ROTTERDAM, THE NETHERLANDS
Tel, 43110292 2600 Fax. +31 10479 6154Det Norske Veritas
VERIFICATION REPORT
INTER-CHANGEABILITY PIPE CLAMP CONNECTORS (PCC's)
Certitcate No,
ROT 02.3166.1
Rov. 4
ret: adg
‘Appendix 2; Clamps
— Graylok® G-lok ® |Techiok @|
ize equivalent] equivalent}
1412 41/2 15 14/2 in
6 6 6 6in
X6 NA NA X6 in
40H 10H 10H ‘Hi0in
12M 42M 12M ‘Hi2in
X12M X12M NA’ XH12 in
5P_ 5P Eid ‘Hi4 in
X14 X14 X14 Li4in
X16, X16 X16 Li6 in
s Ss s Hi6 in
wv 3V 3V ‘H22 in
X24, X24 X24 NA
DetNonke Vets BV. Box 989, NL-3007 AN, ROTTERDAM IE NETHER ADS
Tel. #31 102922600 Fax. #31 104796154Certificate No.
Det Norske Veritas ee
VERIFICATION REPORT fet: adg
INTERCHANGEABILITY PIPE CLAMP CONNECTORS (PCC’s)
‘Appendix 3; Hubs
Tent DNV Esbjera (for Mearsk Ol og Gas AS, Esbjerg, Denmark) sent ref, =
ONY BY. Order. 11432478 (11423166)
Supplied by {ABB Vetco Gray (Graylock®), Galpert Engineering (G-LokS), Vector Intemational (Techiok®)
Intended fr Marsk Oi og Gas AS, Esbjerg, Denmark
Hub Size Hub Size
Marek GioK® | _Techiok® Maorsk Geko] Techn
Size Graylok® equivalent _| equivalent Size Graylok® equivalent_| equivalent
Tora_|—iGRa_—|1GR-Aa | tne ieMet_| WA WA NA
TGR |—1GRS—|—1GR-AS_| 15 XvaMni2 |—_WA WA WA
1GR7_[_1GR7__|1GR-A7_[-—tin7 XiaGRII2| KTaGRTIZ | -XTAGRTID | WA
GRIT |_1GRtt | GRAM [tint xiaGRta0|-xtaGRT20_|-x1aGRT20_| NA
TaGRiT | izeRit | 75GRAIT | 1 5in KiaGRIz2|_X14GRIZ2_|_X1AGRIZ2 | NA
TAGRIS | TAGRIS_| 1SGRATS | —1.5In-15 X14GRIS0|_X14GR130_|_X14GR190_|_—_NA
TUGRT4 | AGRA | 1SGRATE | —1.5In-14 XiaGRIs4|_XVGRIS4 | XIAGRIS4 | NA
ZGRT4 | 2GRi4 | 2GR-At4 | aint sp102_ | _NA sp102 | Taint 02
ZGR16_| 2GRI6 | 2GR-Ate_| —2int6 5P108_| NSP 105_[—5P106 | Htainto6
2GR20_| 2GR20 | 2GR-Az0_| —2in20. sp1i2—| NSP 112] —sP112—] Hain 12
3GR23_| Be3GRI0_| 25GR-Az0 | —sinz0. sP120—| NSP 120 | —sPi20 | raiNT20
‘3GR25_[2%-3GR25 |" 3GR-A25 3in25_ X16GR137|_X16GR137_|_Xi6GR137_[LIGINI37(ST)|
3GR27_ | 2%-3GR27_ 3GR27) Sinz XI6GRI40| XIGGR140_ | XI6GR140_|CTSINT40(ST)}
aGRor_|—4GR27 | —4GR27_| ana XieGRa2| NA NA NA
4GR31_| 4GRa1_| —4GR31_| INST KisGRr44| KTGGRTAA_| KTEGRIAE | WA
aGRa4_|aGRo4 | 4GR94 | —ainsa Ki6GRIE2| KI6GRIS2Z | X16GRIS2 |___NA
4GRa0_|—4GR40_—| 4GRA0_[4inad Sit4 WA 768114 WA
eGRA6 | 6F46 | —6GR46 | —Gin46, S120 WA S120 | Hieini2o
eGRs2 | _6r52__| 6GRs2_| — 6Insz. S125: NA NA NA
6GRS4_| _6F54_ | 6GR54_| —6In54. S130 NA S130, WA.
eGRs6 | 6F56 | —6GRs6—|_ 6Ins6(ST) S134_| NS S134_| SATS | ATBINTSa
eGR62 | Fez | —6GRe2 | ins S137_[ NS S137_| __ St37__|_ HAeINI37
XeGRae | NA NA. NA S140_[ NS S140_| S140 | HH6INT40
aGR64 | SGREE_| —SGREA | BineAST) S142, WA NA NA
SGR67_|—aGRe7_|8GR67—[_sin67 Stad—| WS S144 | Sta |HTBINAST)
‘aGR72_|_—aGR72_|__aGRr2_| —8inr2 Sis2_| NS Sis2_| S162] HieiNise
‘3GR76_| —aGR76_| _8GRT6_| —in76. S160_| NS S160_| S160, NA,
‘sGRa2 | —aGRa2—| —aGRe2—| sins S162| NS St62_| NS SteZ_| NA
TOH62 | NA NA NA S164 NA WA WA
“1oH64—| NA NA NA. S170 NA WA WA
“10H76—| —ToH76__| —ToH76 | Hroin7e(ST} aviea [NA ave NA
*1oHe2 | —10He2 | —10He2 | ToIne avis2—[ NA 3vise NA
“roHe4 | 1oHea | —10H84—| Toned 3V160_| X2OGRT6O_| —3v60 WA
OHS _| tHe | —10H9T NA 3v170—|-x20GR170 | SVT WA
ioHs4—| 04 —[10H4 [Tons WeaGR2IO| NA | X2aGR270 | —_WA
i9H87 | —10H@7 —[-—10H97 | —tomna7 X2aGRZ00| NA | X24GR220 | __WA
TorT0z| —toH102—| —tor102—| Tonto X2aGR223| NA WA WA
‘avige | —1aMoa | taMiea —[Ht2ing4iST) 3vi72_| WA WA WA
‘awa? | —1aMer—_[ tas? —[H12ns7(St) 3v180_| WA By 160 WA
aMi0_[—amtoz—|—taMroz | faintoz vie | WA ayi82 WA
‘aM106_[—1aM06__|—raMi06_—|“Frizintoe ayiea_| NA NA NA
Tamia [amit [tami | aizint te 3200 NA 3200 WA
ratia_[ NA TaMita [NA 3210 | WA 3Y210, WA
‘2M1z0_| —TaM1z0 | —taMrat | —Taint2o
xiaMe7_ [NA NA a
NA Not available
= Place Rotterdam, the Net
Date (20080424 2008
rd
Surveyor! Approval
Fas anaes epen epee ori parece renee ee aaa |
Det Norske Veritas B.V., P.O. Box 9599, NL-3007 AN, ROTTERDAM, THE NETHERLANDS |
Tel, +31 10.292 2600 "Fax, +31 104796154