Safety Audit Report-2020

REPORT ON
COMPREHENSIVE SAFETY AUDIT
BY
INTERNAL
SAFETY DEPARTMENT
PARASAKTI CEMENT INDUSTRIES LIMITED

JETTIPALEM
JANUARY 2020
JETTIPALEM
SAFETY AUDIT - PCIL
PCIL/SAF/VW/20-21/01
REVISION NUMBER : 00
DOCUMENT HISTORY:
SR. DOCUMENT REVISION COMMENTS / NATURE

NO IDENTIFICATION NO DATE OF CHANGES
1. PCIL/SAF/VW/20-21/01 27.01.2020 PREPARATION FOR
ORIGINAL DOCUMENT
PREPARED BY REVIEWED BY APPROVED BY
D.NAGARAJU G.MALLIKARJUNA RAO M.S.N. RAJU

SR.ENGINEER- SAFETY MANAGER (P&A) C.G.M. (WORKS)
JETTIPALEM
SAFETY AUDIT - PCIL
Contents
List of Abbreviations.............................................................................................. 4
Executive Summary .............................................................................................. 5
1.0 Introduction….................................................................................................. 7
1.1 Parasakti Cement Industries Limited, Jettipalem.............................................. 7
1.2 About the Safety Department .............................................................................8
1.3 Objectives of the Study ......................................................................................9
1.4 Scope of Work ................................................................................................. 9
1.5 Methodology .................................................................................................. 10
1.6 Standards / Rules adopted for the study ....................................................... 10
1.7 Report writing ............................................................................................... 10
2.0 Safety Management System ........................................................................... 11
a) Safety in Operations & Maintenance ................................................................ 11
b) Electrical Safety .............................................................................................. 12
c) Fire Prevention & Protection ........................................................................... 13
d) Emergency Management ................................................................................. 14
e) Hazardous materials/Chemicals ..................................................................... 15
3.0 Annexure ..................................................................................................... 17
Annexure A – PHOTOGRAPHS (FINDINGS) ......................................................... 17
Safety System
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SAFETY AUDIT - PCIL
LIST OF ABBREVIATIONS:
PCIL-VW : Parasakti Cements Industries Ltd., Jettipalem

SAF : Safety
OHC : Occupational Health Centre
ETP : Effluent Treatment Plant
IS : Indian Standard
SOP : Standard Operating Procedure
PPE : Personal Protective Equipment
MCR : Main Control Room
ERDMP : Emergency Response and Disaster Management Plan
HAC : Hazardous Area Classification
WHRP : Waste Heat Recovery Power Plant
HSD : High Speed Diesel
LPG : Liquefied Petroleum Gas
LOTO : Lock Out Tag Out
MSIHC : Manufacture, Storage, and Import of Hazardous Chemicals
HSE : Health Safety & Environment
H&S : Health and Safety
OISD : Oil Industry Safety Directorate
MOC : Management of Change
OWS : Oil Water Separator
SCBA : Self-Contained Breathing Apparatus
ESD : Emergency Shutdown
NDT : Non Destructive Testing
PESO : Petroleum and Explosives Safety Organization
MCP : Manual Call Point
FLP : Flameproof
TAC : Tariff Advisory Committee
PPE : Personal Protective Equipment
SOP : Standard Operating Procedures
PTW : Permit to Work
JETTIPALEM
SAFETY AUDIT - PCIL
Executive Summary
The management of M/s Parasakti Cement Industries Limited, Jettipalem had

permission to conduct Safety audit by Safety Department. Audit for their plant located
at Jettipalem vide work Document Pcil Safety. Reference no: PCIL/SAF/AUDIT on 20th
January, 2020.
Accordingly, following Auditors from Safety Department visited the plant and carried
out safety audit
from 27th January to 29th January, 2020.
1. D.NagaRaju, Team leader and Sr.Engineer-Safety & Fire

2. P.Shiva -Instrumentation Department
3. G.Tarun Kumar Varma- Mechanical Department
The safety audit was carried out in line with IS 14489:1998 (Reaffirmed 2002), Code of
practice on Occupational Health and Safety Audit.
The Safety Audit is a systematic, objective and documented evaluation of the

Occupational Safety and Health systems and procedures to identify the areas of
improvement. The evaluation process involves site visit, Discussion with the audit
team members and verification of documents and records pertaining to OHS.
Some of the salient findings of the study are presented below:
Positive Observations:
 Management initiatives towards improvement of safety – Well designed fire

protection system for WHRP.
 Fire Hydrant Water suppression system for coal mill, bag filter and fine coal bin
of Line 2
 Provision of explosion vents on Coal bag filter
 Housekeeping is maintained Excellent each and every corner in plant.
 Speed limit restriction for vehicles in the plant (15 kmph) and breathalyzer
checks
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SAFETY AUDIT - PCIL
Areas of Improvements identified in the audit are given below:
Safety Management System
1. Structural stability tests not conducted for buildings and other civil structures
(Silos/ Hoppers)
2. No Management of Change (MOC) system was found to be followed in the plant.
3. HIRA shall be established for all activities and task to ensure adequate control
measures are implemented to reduce the risk to the acceptable level.
4. Occupational health risk mapping shall be done. Employees exposed to various
occupational health risks shall undergo medical examination to ascertain the
health status.
Safety Operations & Maintenance
5. Fire Resistant belts as per standards were not provided for the coal conveyors.
6. Automatic sprinklers were not installed between outgoing and return belts of
each conveyor. Heat detection system was not present.
7. No emergency plans were developed for coal tunnel fire.
8. Man basket used was also not marked with SWL.
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SAFETY AUDIT - PCIL
1.0 Introduction
The management of M/s Parasakti Cement Industries Limited, Jettipalem had

permission to conduct Safety audit by Safety Department. Audit for their plant located
at Jettipalem vide work Document Pcil Safety. Reference no: PCIL/SAF/AUDIT on 20 th
January, 2020.
Accordingly, following Auditors from Safety Department visited the plant and carried
out safety audit
from 27th January to 29th January, 2020.
1. D.NagaRaju, Team leader and Sr.Engineer-Safety & Fire

2. P.Shiva -Instrumentation Department
3. G.Tarun Kumar Varma- Mechanical Department
The safety audit was carried out in line with IS 14489:1998 (Reaffirmed 2002), Code of
practice on Occupational Health and Safety Audit.
The Safety Audit is a systematic, objective and documented evaluation of the

Occupational Safety and Health systems and procedures to identify the areas of
improvement. The evaluation process involves site visit, Discussion with the audit
team members and verification of documents and records pertaining to OHS.
1.1 About Parasakti Cement Industries Limited. Jettipalem
Parasakti Cement Industries Limited (PCIL) has two cement manufacturing units with
capacities of 1700 Metric Tonnes /day and 2600 Metric Tonnes / day The second
Waste Heat Recovery Power plant powered with the latest and modern technology and
infrastructure has started operations in 2019 and has poised the company on an
energized growth path to achieve new performance levels and service standards. 145
on-roll employees are employed. The plant is certified for IMS (9001) and located near
Jettipalem village in Rentachinthala Mandal, Guntur district, Andhra Pradesh state.
The nearest land marks are Nagarjuna Sagar Tail Pond Project constructed over
Krishna River at an approximate distance of 0.5 kilometers to South west corner. The
second land mark is Satrasala Shiva temple on the banks of Krishna River at an
approximate distance of 0.75 kilometers to North west corner.
The plants water requirement is met by deep well bores located in premises. The power
supply to the plant is met by 132 KV transmission line from 220 KV substation
located at Pasarlapadu village approximately at a distance of 5 kilometers. The plant is
connected by pucca road from Macherla and Dachepalli state highway at a distance of
9 KM. The nearest railway station is at Rentachinthala at a distance of 15 kilometers
and major railway junction is at Nadikode on Guntur – Hyderabad line.
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SAFETY AUDIT - PCIL
The Cement Manufacturing process at PCIL works is briefly explained. In all below
mentioned process Quality Control Assurance implemented at Statutory and
regulatory aspects and complied every stage.
1.2 Safety Department:
The Safety Department which was fulfilling the safety standards and improving safety
culture by giving awareness TBT (Tool Box Talks)/ PEP Talks and internal & external
safety trainings conducted each and every department. Regularly monitoring and
discussing the safety issues and Permit to work and strict implementation of LOTO.
The Safety Committee Meetings conducted once in two months with effective
participation of workmen & management representatives. The Motivational Programs
Carried out for the year calendars like Road safety Week, National Safety Day, Fire
Service Week, Electrical Safety Week.
To follow the safety rules /guidelines which were made by the management and take
proper training on safety. All Workers are following safety precautions in all aspects at
hazardous job areas of working at heights and strict implementation of work permits
and Line Clearance (LC) from concern department and belt conveyor check list,
electrical safety Fire extinguishers & Fire Hydrant check list & safety sign boards and
also taking necessary safety precautions for safe work environment.
The worker failure to maintain safety the entire family will suffer to that mistake.
While working we don’t get any tensions and work safely to avoid accidents. With
regard to, all the workers must wear the safety equipments from the house like as
safety shoes and safety helmet. Housekeeping is a very important role in maintaining
safety. Every concerned must contribute to housekeeping. Safety is a continuous
process, not for a day or minute, it is for entire our life and it’s a team work.
The management is emphasizing as first safety and next all. With the continued
support of the Management we are able to achieve “ZERO ACCIDENTS” from last 12
years.
For this achievement, we are grateful to our young and talented staff and workers
whose work and labour have enabled industry to take a big stride towards progress.
We have to improve ourselves and learn new technolgies on safety day to day life. The
world changing on safety day by day with advanced technologies and should follow
and protect from our working activities.
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SAFETY AUDIT - PCIL
1.3 Objectives of the Study
1. To carry out a systematic, critical appraisal of all potential hazards involving

personnel, plant, Services and operation method.
2. To ensure that Occupational Safety and Health system fully satisfy the legal
requirements and those of the company’s written safety policies, objectives and
progress.
3. Suggest Good Engineering practices followed in similar facilities
1.4 Scope of Work
The scope of work includes the following sections

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SAFETY AUDIT - PCIL
1.5 Methodology
The audit plan was set up with inter related departments with co-coordinating to
collect the details on the operations, existing systems and various records connected
with Safety Management System.
The Safety Department had prepared a checklist for applicable statutes and standards
for use during after the site visit.
1.6 Standards / Rules adopted for the study:
IS 14489, Code of Practice of Occupational Health & Safety Audits

OHSAS 18001 – Occupational Health & Safety Assessment Series for health &
safety management systems
Factories Act, 1948 and State Factories Rules
Tariff Advisory Committee / Oil Industry Safety Directorate / BIS Standards /
Applicable NFPA Standards for Fire Protection
CEA Safety Regulations 2010 / Indian Electricity Rules 1956 / NFPA 70 E & B/
IS 3043, other applicable Indian Standards on Electrical Safety
National Building Code of India, 2005
Other applicable rules and guidelines such as Gas Cylinder Rules 2004; SMPV
Rules 1981;Petroleum Rules; MSIHC Rules; MV Act / CMVR Rules
Other applicable safety standards (National & International)
Good engineering practices followed in similar industries.
1.7 Report writing
The observations made during site study at various sections and respective
recommendations have been categorized into broad sub-headings like Safety
Management System, Safety in Operations and Maintenance, Fire Prevention and
Protection, Electrical Safety, Emergency Management and Hazardous
material/chemicals. The report also captures applicable standards / statutes against
which each observations / recommendations have been benchmarked.
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SAFETY AUDIT - PCIL
S.NO CONDITIONS COMPLIANCE

1. Take immediate steps to arrange We are maintaining the LOTO system at
Section 7 for taging and locking of the time of maintenance attached in
(A) concerned panel guards whenever Annexure -1
the equipment is taken up for
maintenance using the provision
made in the board itself.
2. Unusual rise in temperatures in We are having Programmed Logic control
Section the pre heater should be avoided system with centralized operating system
7A (2) and that should be taken first as and well controlled systems are installed.
01 problems of jamming in the Cyclone temperature trend attached in
cyclones. Annexure-2
02 The cyclone roof shall be We are taking shell radiations periodically

periodically examined with & entered in the log book. Enclosed in
pyrometers for an estimation of the Annexure -3
wear and tear of the refractory
lining. A register shall be
maintained and shown to the IOF,
on demand.
03 Thermal fluctuations in the We are not having any major thermal

preheater to be avoided as per as fluctuations and stoppages are also
possible to avoid sudden cooling minimized and attached Annexure-3
of raw meal in various cyclones.
04 The raw material and Coal are to We are doing Regularly coal analysis and
be monitored continuosly for the observed sulphates are attached in
presence of Chlorides and Annexure-4
Sulphates.
05 Guide norms fixed by the national Our existing pre heater system in Five
Council for cement and building stage ILC Kiln and exit gas temperature is
materials shall be followed in within the limit as per NCBM Guide line
maintaing the existing gas i.e. max 450 deg c & not maintained more
temperatures and other than 8 hrs. So our system is with the
parameters. limits.
06 The safety officer instructions in Strictly Followed the work Permit

the form of conditions in safety Annexure-5
work permit are to be followed
strictly by every person
irrespective of authority or
hierarchy.
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SAFETY AUDIT - PCIL
07 Formulate safety rules, At Plant premises followed all Safety Rules

procedures, codes of practices Annexure-6
and co-ordinate the activities of
various sections in the factory
and its contractors working within
the premises to comply with the
obligations with regard to the
health, safety and welfare of all
contract employer.
08 Send the details of safety Followed the Safety Measures Annexure-7
measures, welfare measures and
training facilities provided for the
the contract employers in the
factory, to this office.
09 Design and communicate the Followed the Fire Safety Evacuation
plans for action in the event of Annexure-8
fire, major site incident or any
other emergency and necessary
evacuation procedure.
10 Impart safety training / Followed the Safety Training Annexure-9
Knowledge of work hazard on the
work spot before starting of any
job by the contract labour.
11 Evolve standardized methods for We are engaged third party and every
sampling and check the month monitoring. reports are attached in
environment pollution analyzing Annexure-10
air samples by a qualified analyst
in a approved environmental
laboratory and report the results
periodically to this office
12 All operations, repair and All operations, repair and maintenance
maintenance shall be carried out under the direct supervision of an
under the direct supervision of an authorized person and attached the SOP’S
authorized person and list of such in Annexure-11
authorized persons shall be
maintained by the heads of the
various departments. Such lists
shall show that each person shall
work there is authorized to do
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SAFETY AUDIT - PCIL
13 It shall be the duty of the We are taking permission from authorized

authorized persons to ensure that persons safety before starting the work as
all safety appliances are in good per SOP’s in Annexure-12
conditions and are examined
before starting the work.
14 Maintain an inspection register in We are doing and recorded in daily log
every section of the plant Raw Mill book for operation and all activities in
area, Coal Mill, Cement Mill, annexure-13
Packing House observations in
the register and any order which
may be necessary in regard to
improving or maintaining cleaning
and ensure that they have been
carried out.
15 General Manager and safety Regularly we are monitoring and always

personnel shall record their maintained clean & safe environment of
remarks in the register if they working area.
have reasons to be notices due to
lack of cleanliness is affecting
safety.
16 Get the noise levels measured in We are measuring noise level regularly &
cement mill area, Raw Mill area monitoring of cement mills and raw mills,
Coal crushing area Air areas in recorded are attached in
Compressor section immediately Annexure-14.
by competent agency and report
the results to this office and also
display the noise levels in the
respective areas.
17 Draw up a schedule for maintance Every three months earth pits are
of earthpits and entrust the job to maintaining and the entrusted person is
a competent person. V.V .Naik
18 Maintain a log book ensuring that Earth pit register is maintaining every
all the earthpits are checked three months and periodical checking
periodically as per the schedule. values also entered Annexure-15, Pdf file.
19 Display Dos & Don'ts boards of Displayed at different departments &

the concern section at the sections Annexure-16
conspicuous places.
20 Display the speed limits and Placed at necessary areas.Annexure-17

directional boards to guide the
vehicle movement inside the
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SAFETY AUDIT - PCIL
factory premises.
21 Paint all the pipe lines as per ISO Painted for water lines & Fire lines
codes and mark the flow direction Annexure-18
3.Section To avoid accidents due to truck Truck Traffic movement signals & dividers
7(A) read movement, inside the factory provided. Annexure-19
with premises, formulate norms for the
Section drivers with regard to the driving
41 and of the vehicles including the
Rule 61 reversing inside the premises.
F (3) Also provide traffic signals inside
the factory premises and make all
the truck drivers aware of and
follow driving norms inside the
factory.
4. Provide Second stair case for By Providing inter Connecting Platforms
Section Emergency Exit to all the stairs from Pre heater to WHR PH Boiler to
7-A read and for the equipment installed at escape in case of Emergency at Heights at
with heights in entire factory different areas in plant premises
Section Annexure- 20
41 and
Rule 61-
F(3):
5. All Buildings and structures in NA
Section old plant are getting vibrations
7-A and when all the machinery is in
Rule 12- running condition. Get the
C readstability of all structure and floors
with of both the plants examined and
Section tested by a competent, qualified
40-A: and experienced structural
engineer and produce the record
for verification and also ensure
the structural stability.
6. Provide interlocking to the guards Interlocks are provided for guards of belt
Section provided on all the drivers of the conveyors tail drums. Annexure-21
24 (2): machines in the factory in such a
way that in the absence of the
guard the motor should not be
operated.
7. Lifting machines, including Maintaining as per guidelines of Inspector
Section chains, ropes and lifting tackle of factories 1948.Annexure- 22
29 & are in use in the factory. They are
Rule 55 not tested by the 3rd party
A: Competent person. Get them
thoroughly examined at least once
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SAFETY AUDIT - PCIL
in every period of twelve months

by a competent person and the
result of such examination shall
be entered in the Register in form
No. 37 and shall be made readily
available in the factory and
submit the same to this office.
8. Pressure vessels are in use in the Maintaining as per guidelines of Inspector
Section factory. They are not tested by the of factories 1948. Annexure- 23
31 & 3rd party Competent person. Get
Rule 56: them thoroughly tested by the
competent person once in every
period of six months externally
and once in every period of 12
months internally and a report of
any examination made shall be
maintained in the prescribed form
No. 8 and submit the same to this
office.
9. Provide smoke detectors in the Provided at Packing Plant Go down and
Section packing section cement mill and cable trenches, Annexure-24
38 (1): coal mill and cable trenches of
CCR with means of warning in
case of fire. Provide fire alarms
which could be operated from
distant place.(Provided)
10. Provide a shut off valve to each Maintained regularly at in case of
Section equipment so that it can be Emergency Annexure-25
41 and isolated for maintenance in case
Rule 61 of emergency.
F (2)
read
with
Section 7
(A) (2): 1.
2. Arrange for periodical Maintaining as per guidelines of Inspector
examination and testing of safety of factories 1948. Annexure- 26
valves, pressure gauges and other
instruments by a competent
person. Maintain the record of
such examination, testing and
outcome and produce it on
demand during inspection
11. Provide all the key person and Plan provided Annexure- 27
Section essential employees the
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SAFETY AUDIT - PCIL
41 and information on their respective

Rule 61 emergency responsibilities and
(SB) (D): envisaged in onsite emergency
plans.
12. Display copy of the site plan of Plan Provided at main gate. Annexure-28
Section the factory of the emergency
41 (B) control centre and near main gate
and Rule showing emergency assembly
61 (SB) points escape routes emergency
(D) 1. control center and exisitng fire
hydrant system with fire exists.
1. Keep the updated list of all the
telephone numbers of concerned
Government departments mutual
aid agencies nearest hospitals in
the emergency controls and with
the auxialiary team head or
emergency communicator.
13. Conduct periodical mock drills of Periodically performing as DFO Guntur &
Section the onsite emergency plan atleast as per DCIF Guntur, Annexure-29
41 (B) (4) once in Six months to train the
and rule workers in its implementation in
61 (SB) real emergecies and send the
(D): report to the IOF.
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Annexure-1
LOTO system at the time of maintenance
Annexure-2
I st cyclone temperature
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Annexure-3
Cyclone roof and shell radiations & no Thermal fuctations
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Annexure-4:
The Raw material Coal:
Annexure-5
Work Permit
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Annexure-6
Safety Rules
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Annexure-6
Safety Rules
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Annexure-7:
Safety Measures
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Annexure-8:
Safety Evacuation
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Annexure-9:
Safety Training
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Annexure- 10:
Environment Pollution Reports.
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Annexure-11:
PCIL/PP/WI 08:- Standard operating procedure –procedure for refractory lining
in KILN I&II
1. Before taking shutdown check the following tools for kiln lining.
2. Tier wedges, chisels, wooden runners, kiln jack, jack rods.
3. Coating pipes, lighting arrangements, wooden flanges.
4. Coconut ropes, wedge plates, air breaker, brick cutting blades
5. Water supply, compressor air, rubber belt, gamelans, brooms,
6. Mortar, key bricks, kiln bricks etc
7. Inform to masons and man power
8. Check the kiln shell temperature .it should be ambient temperature.
9. Take shutdown permissions (L.C.) from all servicing departments.
10. Open kiln hood doors fully.
11. Remove the burner to outside with help of servicing departments.
12. When kiln inside is high temperature, start the bag fan and maintained required
draft.
13. If kiln is not empty, release the L.C. and start the Auxiliary rotation for some time.
14. After cooling the kiln stop the kiln auxiliary and Take L.C.
15. If required put the kiln tier wedges.
16. Take coating area measurement of kiln inside.
17. After measurement starts the coating remove work.
18. After removing of coating start kiln auxiliary drive for kiln emptying.
19. When kiln is empty, stop the auxiliary drive and check the kiln lining thickness.
20. After conformation, start the kiln lining work.
21. After removing, start the cleaning with man power.
22. After completion of shell cleaning, inform to Mechanical section in charge to fix
the paint.
23. After mech. Clearance starts the kiln lining.
24. Any end joint brick should be more than half of the length.
25. After completion of half round of lining fix the Jacks.
26. Remove all wastage in kiln inside and carefully rotate the kiln auxiliary.
27. After completion of ¾ lining again fix the jacks and rotate kiln.
28. After completion of circle rotate kiln for key position.
29. Check the key brick tightening.
30. After completion of key work remove the Jacks and clean the material.
Main observations
Jack tightening Step lining
Key brick position Brick Joint work
Ratio of the bricks
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Annexure-12:
Safety appliances (work permission and confined space entry permission)
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Annexure-13:
Inspection Register
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Annexure-14:
Noise Level
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Annexure-15 pdf file
Annexure-16
9. Display Dos & Don'ts boards of the concern section at the conspicuous places
1.Kiln inlet area cleaning

DOS Don’ts :
1. Inform to CCR operators 1. The air blasters valves are open
2. Wear the PPE Equipments 2. Water valves are close
3. Stop the all airblastes valves 3. Man holes doors are open
4. Monitoring the inside coating
condition
5. Depending up on the condition.We
can use the water either air
2. Cooler cleaning
Dos : 1.work permit before cleaning
2. Line clearance from all services Don’ts :
department 1. The air blasters valves are open
3. inform to CCR operator 2. Water valves are close
4. stop the all air blasters 3. Man holes doors are open
5.availabla UT pump near cooler area
4. Allow Without work permit
6. Wear the PPE Equipments
5. Stay infant of cooler pocking hole
7. Hood draft maintain slightly negative
8. safety barricade 6. Unauthorized stay there
Annexure-17
Speed limit Boards:
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Annexure: 18
Fire Lines:
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Annexure: 19
Divider for Truck Movement One- Way:
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Annexure: 20
A) Connecting platforms for different buildings:
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Annexure: 20
B) Connecting platforms for different buildings:
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Annexure: 21
Inter Locks:
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Annexure: 22
Lifting Machines:
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Annexure: 23
Pressure Vessels:
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Annexure: 24
Smoke detector:
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Annexure: 25
Safety relief valve
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Annexure: 26 Competent Person

Third party Certificate:
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B) Annexure: 26 Competent Person

Third party Certificate:
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Annexure: 27
First Aiders List:
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Annexure: 28
Site Assembly Points:
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Annexure: 29 (A)
Mock drill: Electric shock & Fire.
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Annexure: 29 (B):
Mock drill: Electric shock & Fire.
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Annexure: 30

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REPORT ON

COMPREHENSIVE SAFETY AUDIT

PARASAKTI CEMENT INDUSTRIES LIMITED

SR. DOCUMENT REVISION COMMENTS / NATURE

PREPARED BY REVIEWED BY APPROVED BY

D.NAGARAJU G.MALLIKARJUNA RAO M.S.N. RAJU

PCIL-VW : Parasakti Cements Industries Ltd., Jettipalem

The management of M/s Parasakti Cement Industries Limited, Jettipalem had

1. D.NagaRaju, Team leader and Sr.Engineer-Safety & Fire

The Safety Audit is a systematic, objective and documented evaluation of the

Some of the salient findings of the study are presented below:

 Management initiatives towards improvement of safety – Well designed fire

Areas of Improvements identified in the audit are given below:

Safety Management System

Safety Operations & Maintenance

The management of M/s Parasakti Cement Industries Limited, Jettipalem had

1. D.NagaRaju, Team leader and Sr.Engineer-Safety & Fire

The Safety Audit is a systematic, objective and documented evaluation of the

1.1 About Parasakti Cement Industries Limited. Jettipalem

1.2 Safety Department:

1.3 Objectives of the Study

1. To carry out a systematic, critical appraisal of all potential hazards involving

1.4 Scope of Work

The scope of work includes the following sections

1.6 Standards / Rules adopted for the study:

IS 14489, Code of Practice of Occupational Health & Safety Audits

1.7 Report writing

S.NO CONDITIONS COMPLIANCE

02 The cyclone roof shall be We are taking shell radiations periodically

03 Thermal fluctuations in the We are not having any major thermal

06 The safety officer instructions in Strictly Followed the work Permit

07 Formulate safety rules, At Plant premises followed all Safety Rules

13 It shall be the duty of the We are taking permission from authorized

15 General Manager and safety Regularly we are monitoring and always

19 Display Dos & Don'ts boards of Displayed at different departments &

20 Display the speed limits and Placed at necessary areas.Annexure-17

in every period of twelve months

41 and information on their respective

PARASAKTI CEMENT INDUSTRIES LIMITED

Annexure-15 pdf file

1.Kiln inlet area cleaning

Annexure: 26 Competent Person

B) Annexure: 26 Competent Person

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