INSPECTION TEST PLAN

POST-SALVAGE INSPECTION
PART NAME : ROD AS-REAR SUSPENSION
MODEL : 797
PART NO. : 232-0836 (Replaced From 203-9772/192-0561)
CHECKLIST
No INSPECTION POINTS INSPECTION METHOD REMARK SIGNATURE
Ö/X
1. ROUGHNESS, HARDNESS, THICKNESS AND COATINGS TYPE CHECK
1 COATINGS AREA 2. VISUAL AND OD CHECK
3. PENETRANT TEST IF HVOF THICKNESS > 375 µm
1. VISUAL AND ID CHECK
2 EYE AREA
2. CONCENTRICITY CHECK TO ROD AXLE (VISUAL)
1. ROUGHNESS, HARDNESS, THICKNESS AND COATINGS TYPE CHECK
3 WEAR RING SEAT AREA
2. VISUAL AND OD CHECK
4 GROOVE TO EDGE DISTANCE VISUAL AND DISTANCE CHECK
5 GROOVE AREA VISUAL AND WIDTH CHECK
6 DISTANCE BETWEEN GROOVES DISTANCE CHECK
7 WEAR RING SEAT WIDTH VISUAL AND WIDTH CHECK
8 COATINGS LENGTH DISTANCE CHECK
9 SEAL AREA VISUAL AND ID CHECK
10 GROOVE DIAMETER VISUAL AND ID CHECK
11 EYE AREA VISUAL AND THCIKNESS CHECK
12 PISTON LENGTH VISUAL AND WIDTH CHECK
13 END FACE TO EYE CENTER DISTANCE CHECK
14 NECK VISUAL CHECK AND MAGNETIC PARTICLE TEST (IF REQUIRED)
15 EYE FACE VISUAL CHECK
16 GREASE HOLE VISUAL CHECK
17 CENTER HOLE VISUAL CHECK
18 OIL ORIFICE VISUAL CHECK
19 WEAR RING SEAT STOPPER VISUAL CHECK
20 INNER SURFACE AREA VISUAL CHECK
21 OIL HOLE
10 VISUAL CHECK
NOTE : Ö : Checked 9 X : Not Checked
12 2 Y
12
7 18 C B A 18 10(L)
12
C B A 9(J)
10
16 2
2 X
17
915
H
20
19
19 19 D
3

17
11
3

11
6
1

E
2 A
A

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5 I
16
10
AA
10 9(K)
8 14
21 15
F G
F G 11 10(M) page 2 of 2
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13 12 13
 10 9(K)
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21 A
F G 8 10(M)
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page 2 of 2
 Document No. : QAR-QD#418-50
Revision : 02
COMPONENT CONDITION REPORT Date : 2-Dec-14
POST SALVAGE INSPECTION Responsibility : QC Department
Page : 1 of 2
No. : Customer : Part Name : Rod As-Rear Suspension
SO. No. : Location : Model : 797
SSB-ID : Cust. WO. No. : Part No. : 232-0836 (Replaced from
203-9772/192-0561)
REFERENCES :
1. CAT Engineering Drawing : 192-0561 & 192-0563 4. CAT Reuse and Salvage Guidelines SEBF8194-07 7. NRC Eng. Bulletin QAW-TS-01-015
2. HVOF Bulletin ST-2(09/06) HVOF1102-03 5. CAT Reuse and Salvage Guidelines SEBF8072-09 8. Magnetic Particle Testing Procedure
3. Arc Spray Bulletin MISC-4(07/06) AS3102-00 6. NRC Eng. Bulletin QAW-TS-01-011
EQUIPMENT USED :
1. Outside Micrometer (300-400 mm) 4. Digital Caliper (0-450 mm) 7. Portable Hardness Tester 10. Measuring Tape
2. Bore Gage (250-400 mm) 5. Vernier Caliper (70-600 mm) 8. Coatings Thickness Gauge
3. Digital Caliper (0-150 mm) 6. Depth Gauge (0-300 mm) 9. Surface Roughness Tester
DIMENSION
MEASUREMENT REQ. SURFACE CONDITION
Coatings Thickness Hardness Surface Roughness (µm)
ITEM SPEC. (mm)
READING A/R* Ra Rz
CP THK ( ~ 88 µm) ~ 60 HRc
0.10 - 0.15 <0.7
X:
A
Y:
X:
1 380.926 ± 0.050 B
Y:
X:
C
Y:
X:
D
Y:
2 279.36 ± 0.03 N/A
X:
E
Y:
ITEM SPEC. (mm) READING A/R* Arc Spray THK (µm) 23-32 HRc Ra < 1.6 µm
X:
F
Y:
3 418.82 ± 0.03
X:
G
Y:
DIMENSION
ITEM SPEC. (mm) READING A/R* ITEM SPEC (mm) READING A/R*
X: X:
4 37.845 ± 0.500 L
Y: Y:
9 294.750 ± 0.038
X: X:
H M
Y: Y:
5 5.4 ± 0.1
X: X:
I L
Y: Y:
10 288.00 ± 0.41
X: X:
6 110.31 ± 0.13 M
Y: Y:
7 101.60 ± 0.08 X:
11 186.00 ± 0.25
8 371.2 ± 1.0 Y:
X:
12 119.3 ± 0.3
Y:
NOTES : *) A : ACCEPT R : REJECT 13
DYE PENETRANT TEST (IF COATINGS THICKNESS ≥ 375 µm) MAGNETIC PARTICLE TESTING (IF REQUIRED)
ITEM DESCRIPTION ACCEPT REJECT ITEM DESCRIPTION ACCEPT REJECT
1 COATINGS AREA 14 NECK AREA

OVERALL JUDGMENT: ACCEPT REJECT TIME TAKEN : HRS

Reviewed by Prepared by
QC Engineer : Inspector :
Signature : Date : Signature : Date :

FT-SSBR-BLP-QAP-015-QC-007
 Part Name : Rod As-Rear Suspension

REVISION HISTORY Model : 797

Part No. : 232-0836

Rev.
Revision Date Changes Updated by Reviewed by
No
00 26-Mar-07 Original Rina A Baktiar Sitohang
01 7-Oct-10 Req. Surface Condition N. Ahyani
02 2-Dec-14 Surface Roughness Ivan L T