INSPECTION TEST PLAN

POST-SALVAGE INSPECTION

PART NAME : PISTON-PARKING

MODEL : 797
PART NO. : 172-3991 (Replaced from 144-0252)

CHECKLIST
No INSPECTION POINTS INSPECTION METHOD REMARK SIGNATURE
Ö/X
1. ROUGHNESS, HARDNESS AND COATINGS THICKNESS CHECK
1 SEAL AREA
2. VISUAL AND ID CHECK
1. ROUGHNESS, HARDNESS AND COATINGS THICKNESS CHECK
2 SEAL AREA
2. VISUAL AND ID CHECK
1. ROUGHNESS, HARDNESS AND COATINGS THICKNESS CHECK
3 OUTER SURFACE AREA
2. VISUAL AND OD CHECK
4 FACE AREA VISUAL AND FLATNESS CHECK
5 SEAL GROOVE AREA VISUAL AND WIDTH CHECK
6 SEAL GROOVE TO END FACE DISTANCE CHECK
7 PISTON AREA VISUAL AND THICKNESS CHECK
8 SEAL SEAT TO END FACE DISTANCE CHECK
9 OUTER SURFACE AREA VISUAL CHECK
NOTE : Ö : Checked X : Not Checked

3 Y
9 2
5 6

X
C
D
5
7
A
B
8

1 4

page 2 of 2
 Document No. : QAR-QD#418-207
Revision : 00
COMPONENT CONDITION REPORT Date : 28-Jun-07
PT. Sanggar Sarana Baja
POST SALVAGE INSPECTION Responsibility : QC Department
Remanufacturing Division
Page : 1 of 2

No. : Customer : Part Name : Piston-Parking

SO. No. : Location : Model : 797

SSB-ID : Cust. WO. No. : Part No. : 172-3991

(Replaced from 144-0252)

REFERENCES :
1. CAT Engineering Drawing : 172-3991

EQUIPMENT USED :
1. Unimaster 3. Digital Caliper (0-150 mm) 5. Coatings Thickness Gauge
2. Feeler Gauge 4. Portable Hardness Tester 6. Surface Roughness Tester

DIMENSION
REQUIRED SURFACE CONDITION
ITEM SPECIFICATION (mm) READING A/R* Arc Spray Thickness Hardness Surface Roughness
(µm) (HRc) (µm)
X:
A
Y:
1 726.78 ± 0.05
X:
B
Y:
X:
C
Y:
2 835.92 ± 0.05
X:
D
Y:
X:
3 950.00 ± 0.13
Y:
DIMENSION
ITEM SPEC (mm) READING A/R* ITEM SPEC (mm) READING A/R*

FLATNESS X: X:
4 6
CHECK Y: Y:
X: X:
5 7
Y: Y:
X:
8
NOTES : *) A : ACCEPT R : REJECT Y:

OVERALL JUDGMENT: ACCEPT REJECT TIME TAKEN : HRS

Reviewed by Prepared by
QC Engineer : Inspector :
Signature : Date : Signature : Date :
 Part Name : Piston-Parking

REVISION HISTORY Model : 797

PT. Sanggar Sarana Baja
Remanufacturing Division Part No. : 172-3991

Rev.
Revision Date Changes Updated by Reviewed by
No
00 28-Jun-07 Original Rina A