RM Prices dated 2/24/2022

Roll Kgs Top

Pouch Nos Bottom
Side
None

Substrate Density Rate Per Kg

12 PET 1.4 100

10 PET 1.4 107
10 Met PET 1.4 125
12 CC PET 1.4 106
18 BOPP 0.91 192
12 Met PET 1.4 117
12 CC Met PET 1.4 126
18 Met BOPP HS 0.92 210
Aluminium Foil 9 M 2.71 495
Aluminium Foil 6 M 2.71 505
PE N 0.92 135
PE W 0.93 143
Extrusion PE 0.94 150
No Substrate 0 0
No Substrate 0 0

Take Cost of Liquid form

Colour Ink 250.00
White Ink 250.00
Adhesive Solventless 250.00
Solvent 85.00
Adhesive Solvent bas 250.00
 Nomenclature

2/24/2022 12 PET
2/17/2023 10 PET
2/17/2023 10 Met PET
12 CC PET
2/24/2022 18 BOPP
12 Met PET
12 CC Met PET
2/24/2022 18 Met BOPP HS
2/24/2022 Aluminium Foil
2/24/2022 Aluminium Foil
2/24/2022 PE N
2/24/2022 PE W
2/17/2023 Extrusion PE
NS
NS

6 Base Cell Charges per 1000 Sq mm

18 Engraving Charges per 1000 Sq mm
Adhesive Type Solvent Ratio Solid Content Rate Per Kg

Solventless 0 1 250.00
Solvent based 1 0.666 250.00
 Processing Cost based on Quantity and No of Layers
Quantity 1000 No Of Layers 4

Adjusted
Processing Cost as per
Quantity Slab For 2 Layers layer

100 More Than or equal to 100 but less than 300 0 30.00 35.00
300 More Than or equal to 300 but less than 500 0 25.00 30.00
500 0 22.00 27.00
1000 1 20.00 25.00
5000 0 18.00 23.00
10000 0 16.00 21.00
20000 More than 20000 0 15.00 20.00

Final Processing Cost Per Kg

ers

Final %

0.00
0.00
0.00
25.00
0.00
0.00
0.00

25.00
 Wastage Percentage Calculation based on Quantity, no of Layers and Roll /
Cost Of Pouching per 1000 0
0 If Roll form, 2 if pouch form 0 Quantity

2 Layer Roll
Form
Quantity Slab Wastage %
100 More Than or equal to 100 but less than 300 0 20%
300 More Than or equal to 300 but less than 500 0 15%
500 More Than or equal to 500 but less than 1000 0 12%
1000 More Than or equal to 1000 but less than 5000 1 10%
5000 More Than or equal to 5000 but less than 10000 0 8%
10000 More Than or equal to 10000 but less than 20000 0 7%
20000 More than 20000 0 6%
ty, no of Layers and Roll / Pouch for

1000 No Of Layers 4

Adjusted as Adjusted as per

per layer roll / pouch form Final %

22% 22.00% 0.00%

17% 17.00% 0.00%
14% 14.00% 0.00%
12% 12.00% 12.00%
10% 10.00% 0.00%
9% 9.00% 0.00%
8% 8.00% 0.00%

Final Wastage Percentage 12.00%

 Flexible Laminate Material Costing Template Reconciled With ERP

Date 24/02/2022
Item Name 1
Customer Name 1
Product Group
Structure Group
Item Form Roll
Item Unit Kgs
Repeat in mm 100 Quantity 1000
Open Width in mm 100
Gusset None
Centre Seal in mm 0
Top/Bottom Seal in mm 0
Side Seal in mm 0
Gusset Size in mm 0

Cylinder
Cylinder Type Ups Across Repeats No Of Cylinders
Electronic 1 1 8

For Solvent based lamination Ratio is 1 and solid is 0.67

For Solvent less lamination Ratio is 0 as no solvent is used and solid is 1
Printing
Solvent Ratio Solid Content Solid gsm
Color Ink 1.2 0.2 1.20
White Ink 1.2 0.38 0.00
Adhesive1 0 1 0.00
Adhesive2 0 1 1.25
Adhesive3 1 0.666 1.25
Solvent

Calculations
Area of Open Pouch Sq. Mm 10000 Area of open Pouch in Sq M
Pouch Per Kg 1680.67 Pouch Weight Gm
Sq Mtr / Kg 16.8067 16.8067 Sq. Meter per kg = 100
Laminate gsm 59.50
Rs Per Kg 217.32

in Micron
DENSITY /
THICKNESS / SOLID
Material Description SOLID GSM CONTENT SOLID GSM
A (Select) B (Enter) C (Auto) D=BXC
1 10 PET 10.00 1.40 14.000
Colour Ink 1.20 0.20 1.200
 White Ink 0.00 0.38 0.000
Adhesive1 0.00 1.00 0.000
Solvent 9.077
2 Extrusion PE 10.00 0.94 9.400
Adhesive2 1.25 1.00 1.250
3 10 Met PET 10.00 1.40 14.000
Adhesive3 1.25 0.67 1.250
4 PE N 20.00 0.92 18.400
Total 59.500
Built In Wastage 0.00 0.00 0.00%
Total

Wastage 12.00%
Processing Cost per kg 25.00
Cylinder Cost per kg 0.41
Cost Of Pouching per 1000 0
Additional Margin per kg 0

Basic Cost Per Kg

Structure 4 Layer
10/PET+10/Extrusion PE+10/Met PET+20/PE N

Structure 3 Layer
10/PET+10/Extrusion PE+10/Met PET

Structure 2 Layer
10/PET+10/Extrusion PE

Structure 1 Layer
10/PET
 Only Engraving
Electronic 18
Cylinder Cost cylinder width Circumf Cost
516 215 100 Base Cell 129 10000
100 100 Engraving 387 0.41

nt is used and solid is 1

Liquid gsm Solvent Solid gsm = Liquid gsm X solid content

6.00 7.20
0.00 0.00
0.00 Solventless 0.00
1.25 Solventless 0.00
1.88 Solvent based 1.88
9.08 9.08 Total Solvent gsm =Sum( Liquid gsm X its Solvent Ratio)

ea of open Pouch in Sq Mtr 0.01 0 PouchArea

Pouch Weight Gms 0.595
Sq. Meter per kg = 1000 / gsm

Discard
Weight Per Pouch Rs/Kg. Rs/SQM Rs/Pouch Actual
Per Kg Finished Goods
Weight Per
Kg %
Finished Contribution
Rate Per Kg GMS AMOUNT AMOUNT AMOUNT Goods in Weight
E (Auto) F=DXPouch Area G H=(D*E)/1000 I=(EXF)
107.00 0.140 25.18 1.50 0.01 0.2352941 24%
250.00 0.012 25.21 1.50 0.01 0.0201681 2%
250.00 0.000 0.00 0.00 0.00 0 0%
250.00 0.000 0.00 0.00 0.00 0 0%
85.00 0.091 12.97 0.77 0.01 0 0%
150.00 0.094 23.70 1.41 0.01 0.1579832 16%
250.00 0.013 5.25 0.31 0.00 0.0210084 2%
125.00 0.140 29.41 1.75 0.02 0.2352941 24%
250.00 0.013 7.89 0.47 0.00 0.0210084 2%
135.00 0.184 41.75 2.48 0.02 0.3092437 31%
0.595 171.35 10.20 0.10 1 100%
0.00 0.00 0.00 0.00
171.35 10.20 0.10

20.56 0.01
25.00 0.01
0.41 0.00
0.00 0.00
0.00 0.00

217.32 0.13

Colour GSM White GSM Rate Per Kg

1.20 0.00 217.32

1.20 0.00 217.32

ly Engraving Only Base Cell
per 1000 sq mm 6
per 10 sq cm
Cylinder Cost Amortised over kg
Total Cylinder Cost per kg

lvent Ratio)

Rs/kg
%
No Of Contribution
Nomenclature Layers In Price

PET 1 11.58% 26.44684

11.60% 5.3183
 0.00% 0
0.00% 10.51753
5.97% 6.085882
Extrusion PE 1 10.90% 89.93458
2.42% 3.871723
Met PET 1 13.53% 79.26395
3.63% 0
PE N 1 19.21% 0
4 78.85% 221.4388
0.00% 0
78.85% 221.4388

9.46% 24.35827
11.50% 25
0.19% 0.2896
0.00% 0
0.00% 0

100.00% 271.0867
Liquid ink ia taken with 20% solid content and solvent is added as per ratio of 1:2

What can be added

Printed material web width and quantity and running meter

total no of pouches from finished laminate quantity in kg selected
10 PET 11.58%
Ink 11.60%
Adhesive 6.05%
Solvent 5.97%
Extrusion PE 10.90%
10 Met PET 13.53%
PE N 19.21%
Wastage 9.46%
Processing Cost 11.50%
Cylinder Cost 0.19%
Pouching Cost 0.00%

100.00%
 Download to Laptop or Computer For Best Performance
Flexible Laminate Cost Calculator
Version Beta 27.02.23
Quantity In Kgs Repeat mm Open Width mm
BUSINESS SOLUTION GROUP
1000 100 100
No Of Cylinders No Of Repeats Across Ups
8 1 1
Layers Substrate Solid GSM / Micron
Layer1 10 PET 10.00
Print Colour Ink 1.20
Print White Ink 0.00
Adhesive1 Solventless 0.00
Layer2 Extrusion PE 10.00
Adhesive2 Solventless 1.25
Layer3 10 Met PET 10.00
Adhesive3 Solvent based 1.25
Layer4 PE N 20.00
Cost Of Pouching Per 1000 Pouches 0.00
Cylinder Cost Amortised Over MT 10.00
Laminate Structure Tentative Cost Per Kg
10/PET+10/Extrusion PE+10/Met PET+20/PE N 217.32
Pouches Per Kg Cost Per Pouch Pouch Weight gms
1681 0.13 0.595
* Cost is based on tentative RM prices * Tax not included
* For Queries and Full Version, Contact : buzsolgroup@gmail.com
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https://www.youtube.com/@rajeshmodhwadia
 Cost Break Up
Cylinder Cost
0.19%
Processing Cost 10 PET
11.50% 11.58%

Wastage
9.46% Ink
11.60%

Adhesive
6.05%

PE N
19.21% Solvent
5.97%

Extrusion PE
10.90%

10 Met PET
13.53%
 Adhesive
6.05%