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    ΕΛΟΤ EN 934-4

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    ΕΛΟΤ EN 934-4

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    ΕΛΟΤ EN 934-4

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    ICS:91.100.30 EAOT EN 934.04 3" Exdoon 2009-10-13, i, i EAAHNIKO NIPROTYNIO._ (SNe =] HELLENIC STANDARD 7 Npsotera oKupodéyatos, KovIaHGTWY Kal EvEHdTWY - Mépos 4: MpdoBera EvenaTw yIa TMporvterapévoug tévovtes - Opiopoi, atrarricet, supHéppwon, ofpavan Kat emonyaven Admixtures for concrete, mortar and grout - Part 4: Admixtures for grout for prestressing tendons - Definitions, requirements, conformity, marking and labelling Kxdon Twok6ynonc:_ 8. © EAOT — EAAHNIKOZ OPFANISMOE TYTOMOIZHE AE. ‘Ayapviov 813 611145 AGhva EAOT EN 934.04 E3 EOvucés Mpddoyos Auté eivan r0 @6}20 Emwiposns Tov eyRexpipévou Evponuixod Hpotixov EN 934-4 : 2009 cog E2qviKob Mporizov. To xpérvno avré datideta om Arrpare, 5 Pa2durc ¥ Peppavur yhseoa a6 tov Exinvixd Opyavisns Tuxoroinans A.E. Avté to Eaavixd Mpoturo avikadiotd ro EAOT EN 934.04 : 2002. National Foreword This Endorsement Sheet ratifies the approval of — European Standard EN 934-4: 2009 asa Hellenic Standard. This standard is av: , French or Ger the Hellenic Organization for Standardization S.A. This Hellenic Standard replaces ELOT EN 934.04 :2002. EUROPEAN STANDARD EN 934-4 NORME EUROPEENNE EUROPAISCHE NORM ‘May 2009 Ies91.100.99 Supersedes EN 934-4:2001 English Version ‘Admixtures for concrete, mortar and grout - Part 4: Admixtures for grout for prestressing tendons - Definitions, requirements, conformity, marking and labelling ‘Adjuvants pour béten, martor et caus - Paria 4: Adjuvants Zusatzmitl for Boten, Mortal und Einpressmértel- Tell 4: our coulis da cable da précontainta- Difnitone, “Zucatzmital for Einprocemcal fr Spannglioder ‘exigences, conformité, marquage at éiquetege Detfintionen, Anforderungan, Konfomitat, Kernzeichnung lind Beschriftung This European Standard was approved by CEN on 24 April 2009. CEN members ara bound to comply with tha CEN/CENELEC Intemal Regulations which stipulaa the conditions forgiving this European ‘Standard he Siatus ofa national standard without any alteraton. Up-to-date ists and bibliographical references concerning such naional Stancards may be obtained on appleation to the CEN Management Centra or to any CEN member. hia European Standard oxiats in treo oficial versions (Engiah, French, Germay). Aversion in any cthor ianguage made by tranaation Under the responsiblity oi a CEN member int its cwn language and netiled tothe CEN Managemen: Centre has the same status as the CEN members are the national standards bosies of Austria, Belgium, Bulgaia, Cyprus, Czech Republic, Denmark, Eston, Finland France, Germany, Greece, Hungary. eiand, Ireland, tly, Latvia, Lithuania. Luxembcurg, Malta, Netielands, Norway, Poiand, Portugal, Flomania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingcor, J— F EUROFEAN COMMITTEE FOR STANDARDIZATION EUROPAISCHES KOMITEE FUR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels ©2009 CEN All rghts of exalotation in any form andby any means reserved Ret No. EN 924-4:2009. E ‘wondwide for CEN national Members. EN 934-4:2009 (E) a 4 Scope 4 2 Normative references. 4 3 Terms and definitions 4 4 Composition and preparation of test 5 41 Constituent materials 5 42 — Watericement ratio. 5 43 Fluidity.. 5 44 Mixing 5 5 Requirements. 5 541 General. 5 5.2 Specifi 5 5.3 Release of dangerous substance: 6 6 Sampling. 6 7 Conformity contro! 6 8 Evaluation of conformity. 7 9 Marking and labelling 7 94 7 9.2 7 9.3 Additional Information... a 7 . Ts Annex & (informative) Content and release of dangerous substances... - nr) B.42 Volume change Annex ZA (informative) Provisions for the CE marking of admixtures for concrete under the EU Construction Products Direc! 2A4 Clauses of this European Standard addressing the provi Products Directive. ZA2_ Procedure for attestation of conformity of admixtures for grout for prestressing tendons 24.2.1 System of attestation of conformity. ZA2.2 EC certification and declaration of confor ZA3 GE marking and labelling.. Bibliography... EN 934-4:2009 (E) Foreword This document (EN 934-4:2009) has been prepared by Technical Committee CEN/TC 104 “Concrete and related products’, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by November 2609, and conflicting national standards shall ke withdrawn at the latest by November 2009) This document supersedes EN 034-4:2001 This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EC Directive(s). For relationship with EC Directive(s), see informative Annex ZA, which is an integral part cf this document. This standard is a part of the series EN 934 “Admistures for concrete, mortar and grout” which additionally comprises the following parts Part 1: Common requirements Part 2: Concrete admixtures — Definitions, requirements. conformity, marking ang labelling Part: Admixtures for masonry mortar — Definitions, requirements, conformity, marking and labelling Part 5: Admixtures for sprayed concrete — Definitions, requirements, conformity, marking and labelling Part 6: Sampling, conformity control and evaluation of conformity This European Standard is used with the standards of the EN 480 series which comprises test methods for admixtures. The annexes A and ZA are informative. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgeria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, ttaly. Lat Lithuania, Luxembourg, Matta, Netherlands, Norway. Poland, Portugal, Romania, Slovakia, Slovenia, Spain, ‘Sweden, Switzerland and United Kingdom EN 934-4:2009 (E) 1 Scope This European Standard defines and specifies requirements and conformity criteria for admixtures for the use in grouts for prestressing tendons according to EN 447. It covers admixtures for use in site") mixed grout only. Provisions for the use of grout admixtures are not part of this standard but are covered by EN 447. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 196-2, Methods of testing cement — Part 2: Chemical analysis of cement EN 196-6, Methods of testing cement — Determination of fineness EN 197-1, Cement — Part 1: Composition, specications and conformity criterla for common cements EN 445, Grout for prestressing tendons — Test methods EN 934-1:2008, Admixtures for concrete. mortar and grout — Part 1: Common requirements EN 934-6:2001, Admixures for concrete, mortar and grout— Part 6: Sampiing, conformity contro! and evaluation of conformity EN 1008, Mixing water for concrete — Soectfication for sampling, testing and assessing the suitability of water, including water recovered from processes in the concrete industry, as mixing water for concrete 3. Terms and definitions For the purposes of this document, the terms and definitions in EN 934-1:2008 and the following apply. 3A admixture for grout material which improves the characteristics of grouts to be injected into ducts for prestressing tendons by influencing theit properties such 2s fluidity, expansion, volume change and bleeding, individually or in combination 32 expanding grout admixture admixture for use in grout which is intended to ensure that the initial volume of the liquid grout has not reduced after hardening 33 compliance dosage dosage of an admixture, quoted by the manufacturer in % by mass of cement, which will meet the requirements of this standard and which is within the recommended range of dosage 41) For this stancard site includes precest concrete factories. EN 934-4:2009 (E) 34 recommended range of dosage dosages between limits, wrich the manufacturer recommends for the product and are expressed in % by mass of cement, based on experience on site NOTE The use of the recommended dosage does not imply that compliance with ths standard wil be met over the whole range. Trial tests should be carried outwith the materials to be used on site to find the desage necessary to achieve the requited result (see EN 446} 35 test mix prescribed mix of cement, water and admixture 4 Composition and preparation of test mix 4.1 Constituent materials 2) Cement type CEM | strength classes 42.5 and 52,5 complying with EN 197-1, CyA contant 7 % to 11% by mass calculated from chemical analysis in accordance with EN 196-2 and a specific surface of 320 m/kg to 400 m4/kg determined in accordance with EN 196-6. b) Water in accordance with EN 1008. )Admixture for grout under test used at its compliance dosage 4.2, Water/cement ratio This shall be adjusted to provide the fluidity in 4.9 and shall nat exceed 0,42 4.3 Fluidity The fluidity, measured by cone method in accordance with EN 445, at (20 +2) °C. immediately after mixing shall be (15 +3) 4.4 Mixing This shall be carried out mechanically, with a high shear mxer, to obtain a homogeneous grout. Any recommendations from the manufacturer of the admixture, regarding the mixing sequence, shall be folowed. 5 Requirements 5.1 General Admxtures for grout shall comply with Table 1 and EN 934-1:2008, Table 1, Line 1 to @ and 10. NOTE For requirements which lead to the CE-marking, see ZA.1 5.2 Specific Test mixes shall comply with Table 1 EN 934-4:2009 (E) Tablo 1 — Requiroments for grout admixtures No Property Test method Requirements 1 | Fluidity 30 min after EN 445 Cone method < 25 s 2 | Compressive strength? | EN 445 230 MPa at 28 days 3 | Bleeding Annex B +<2.% of initial volume at 3h 4 | Range of volume change | Annex 8 A%=S55% at2gh 0.<$<5 %, when testing expanding admixtures, where Sis the volume change These requirements correspond with EN 447, 5.3 Release of dangerous substances For content and release of substances from the hardened grout dangerous to health, hygiene and the environment see Annex A (informative) 6 Requirements for sampling are given in EN 934-6:2001 7 Sampling Conformity control Requirements for conformity control are given in EN 934-6:2001. The frequency of testing in connection with factory production control is given in Table 2 EN 934-4:2009 (E) Table 2— Minimum frequency of test for factory production control of admixtures for grout for prestressing tendons, Tests Frequency Homogenity, colour B Relative density (for liquids only) B Conventional dry material content B BH value (for liquids only) B Chloride content (Ci)? 4 Compressive strength 1 Fluidity A Bleeding A Volume change A ‘Numbers i this table denote minimum frequency of test per year, spread according to production ifthe production isless frequent every batch has to be tested ‘Ac means test for every 500 t with a minimum of 2 tmes a year ‘8: means tet for each batch Total chlorne content alsc hasto be tested at his frequency iit is signitcanty different from the water soluble chloride content. NOTE _Etfectve component (inFa red anaysis| need not be included in the programme of factory productn control. They shal be ‘cluded in intial type testing 8 Evaluation of conformity Requirements for evaluation of conformity are given in EN 934-6:2001 9 Marking and labelling 9.1 General When admixtures for grout are supplied in containers they shall be clearly marked with the relevant informaton. When the material is supplied into a bulk container at the point of delivery, the same information shall be provided in writing at the time of delivery. NOTE For CE-merking and labelling see ZA.3 9.2 Designation of admixtures ‘Admixtures for concrete shall be designated by. a) Name of type of admixture in the language of one member country, ») Number of standard: EN 994-4:2009, ©) Type of admixture (ie. admixture for grout or expanding admixture for grout; EN ¢34-4 EXAMPLE _Admisture for grout or expanding admixture for grout; EN 934-4 EN 934-4:2009 (E) 9.3. Additional Information a) b) 9) a) ® batch number and production plant; summary cf storage requirements including any special requirements on storage life which shall Clearly marked, e. g: This admixture shall not be taken to comply with EN 934-4:2009 after "date"; instructions for homogenisation, before use, when necessary: instructions for use and any necessary safety precautions, e. g. if caustic, toxic or corrosive; ‘manufacturer's recommended range of dosage. be EN 934-4:2009 (E) Annex A (informative) Content and release of dangerous substances In the absence of specific requirements for substances dangerous to health, hygiene and environment in this standard, the requirements of ZA.1 (paragraph "Warning’) and ZA.3 apply. EN 934-4:2009 (E) Annex B (normative) Bleed and Volume Change test B.1 Principle The test measures the bleeding and volume change, as a percentage, of the initial volume of the grout between the start and end of the test. The bleeding is assessed at 3 h and the volume change at 24 h resulting from segregation or expansion of the grout. B.2 Apparatus A transparent cylinder of (50 + 1) mm internal diameter and approximately 200 mm in height. B.3 Procedure ‘Support the cylinder vertically on a surface that is free from shocks or vibration. Fill it carefully to @ height of (180 + 5) mm keeping clean the intemal surface of the transparent cylinder above the grout meniscus, Measure the height A of the grout column accurately. Place a loose cover on the top of the tube to prevent evaporation. After 3 n, measure the height of any bleed water on the top of the grout as fn, After 24 h re-measure the total height of the grout column as hy B.4 Reporting results B.4.1 Bleeding The bleeding after the 3 h period is given by hi, = x100% where h the initial height of the grout column in mm fy the height of the water on top of the grout after 3 h in mm 10 B.42 Volume change The volume change after the 24 h period is given by h the initial height of the grout column in mm he the height of the grout column after 24 h in mm EN 934-4:2009 (E) "1 EN 934-4:2009 (E) Annex ZA (informative) Provisions for the CE marking of admixtures for concrete under the EU Construction Products Directive ZA1 Clauses of this European Standard addressing the provisions of the EU Construction Products Directive This European Standard has been prepared under Mandate M/128 ‘Products related to concrete, mortar and grout” given to CEN by the European Commission and European Free Trade Association. The clauses of this European Standard, shown in this Annex below, meet the requirements of the mandate given under EU Construction Products Directive (89/106/EEC). Compliance with these clauses confers a presumption of fitness of the acmixtures for concrete covered by this annex for their intended uses indicated herein; reference shall be made to the information accompanying the CE marking WARNING Other requirements and other EU Directives, not affecting the fitness for intended use(s), may be applicable to the construction products falling within the scope of this standard. NOTE 1 In addition to any specific clauses relating to dangerous substances contained in this standard, there may be other requirements applicable 'o the products faling within its scope (e.g. transposed European legisiation and naliona laws, regulations and administrative provisions). In order to meat the provisions of the EU Construction Products Directive, these requirements need also to be complied with, when and where they apply. NOTE 2 An informative database of European and national provisions on dangerous substances is available at the Construction web site on EUROPA (accessed through hitov/ec euross eulenterprse/eonstuctlon/inremal/dangsubidangmain_en. hin) This annex establishes the conditions for the CE marking of the admixtures for concrete intended for the uses indicated in Table 2A.1 and shows the relevant clauses applicable ‘This annex has the same scope as Clause 1 of this standard and is defined by Table ZA.1 12 EN 934-4:2009 (E) Tablo ZA — Scope and rolovant clauses of this standard Product: ‘Admbtures as covered under the scope of this standard Intended use(s): __ for grout for prestressing tendons “ese | cegamen, anata Wine Seer standard classies): Chloride ion content EN 934-1:2008, | None | Requirement is for upper limit or declared Table 1 (8) maximum value Thiocyanate content EN 934-1:2008, | None | Requirementis for declared maximum value. Stand A2 Sulfide content EN 934-1:2008, | None | Requirements for declared maximum value Stand A2 Corrosion behaviour EN 934-1:2008, | None | Applies to all admixtures. Requirements are for Tabee 1 (10) Information about — approved substances — dectared substances cr, when tested, an upper limit and comparison with a control There may be additional requirements opendent on regulations in the place of use. Dangerous substances | Annex A None | Applies io all admixtures. Requirements are cependant on regulations in the piace of use. Durability = — | Durability relates to the grout incorporating admixtures, Compressive strength | Tabe 1 (2) None | Requirements are for lower limits in test grout (with admixtures) Bleeding Table 1 (3) None | Requirement is for an upper limit in test grout (with admixture) Consistency (Fluidity | Table 1(1) None | Requirementis for an upper imit for time of flow in test grout (with admixture) Range of volume change | Table 1 (4) None | Requirement is for an upper and a lower limit in test grout (with admixture) 43 EN 934-4:2009 (E) The requirements on a certain characteristic do not apply in those Member States where there are no regulatory requirements on that characteristic for the intended use of the product. In this case, producers placing their products on the market of these Member states are not obliged to determine nor to declare the Performance of their products with regard to this characteristic and the option "no performance determined’ (NPD) in the information accompanying the CE marking (see ZA 3) may be used ‘The NPD option may not be used however where the characteristic is subject to a threshold level ZA2_ Procedure for attestation of conformity of admixtures for grout for prestressing tendons ZA24 System of attestation of conformity The system(s) of attestation of conformity for admixtures for concrete indicated in Table ZA.1 in accordance with the Decision of the Commission 1999/469/EC of 25 June 1999 (QJEU doc. L184 of 17 January 1999 page 27) as amended by the Decision O1/S96/EC of 8 January 2001 (QUEU doc.L209 of 2“ August 2001 page 33) and as given in the Annex lll of the mandate M/128 "Products related to concrete, mortar and grouts", is shown in Table ZA.2 forthe indicated intended uses and relevant level(s) or cass(es). Table ZA.2 — System of attestation of conformity Product(s) Intendeduse | Level(s)orclass(es) | Attestation of conformity system ‘Admixtures For grout e 2 ‘System 2+: See Directve 89/106/EEC (CPD) Annex IiL2 (if, first possibilty, including certification of the factory production control by an approved body on the basis of intial inspection of factory and of factory producton control as well as of continuous surveillance, assessment and approval of factory production. control The attestation of conformity of the construction products in Table ZA ‘shall be according to the evaluation of conformity procedures indicated in Table(s) ZA3 resulting from application of the clauses of this or other European Standard indicated therein ‘Table ZA.3 — Assignation of evaluation of conformity tasks Tasks Content of the task Clauses to apply Parameters related 0 all__| EN934-4.2009, Clause 6 Fecory roucton contol (Fp.c) | leantcharctrsies | and7 Glevant testo ‘Fadia vita EN 994-6: 2001, 54 manufacturer All relevant characteristics Initial type testing pueoane EN 9346-2001, 5.3 Testing of samples taken at the | All relevant characteristics factory of Table ZA.1 EN 934-6: 2001,5.4 Initia inspection | Parameters related to all Offactory and of | relevant characteriates of | EN 9%4-6:2001, 6.4 and i FRC Table ZA.1 Tasks for te | | Gertification notified body | FF-P-Con | Continuous | Parameters related to all | EN 934-4:2009, Clause 6 iy the basis of surveillance, relevant characteristics of | and 7 (relevant tests of assessment ané | Table ZA.1 Table 2) approval of F.C. EN 9346: 2001, 5.6 14 EN 934-4:2009 (E) 2A.2.2 EC certification and declaration of conformity When compliance with the conditions of this annex is achieved, and once the notified body has drawn up the certificate mentioned below, the manufacturer or his agent established in the EEA stall draw up and retain a declaration of conformity, which entitles the manufacturer to affix the CE marking. This declaration shall include: — name and address of the manufacturer, or his authorised representative established in the EEA, and place of production, NOTE 1 The manufacturer may also be the person responsible for placing the product onto the EEA market, if he takes responsibilly for CE marking, — description of the product (type, identification, use...), and a copy of the information accompanying the CE marking NOTE 2 Where some of the information required for the Declaration is already given in the CE marking information, it dose not need te be repeated — provisions to which the product conforms (i.2. annex ZA of this EN), and a reference to the ITT report(s) and factory production control records (if appropriate), — particular conditions applicable to the use of the product (e. 9. provisions for the use under certain conditions), — the number of the accompanying factory production control certificate, and FPC records, where applicable, — name and address of the notified laboratory((es) if some characteristics are tested by such a laboratory, — name of, and postion held by, the person empowered to sign the declaration on behalf of the manufacturer or his authorised representative. The deciaration shall be accompanied by a factory production control certficate, crawn up by the notified body, which shall contain, in addition to the information above, the following — name and address of the notified body, — the number of the factory production control certificate, — conditions of vaiidity of the certifcate, where applicable, — name of, and position held by, the person empowered to sign the cerrificate The above mentioned declaration and certificate shall be presented, on demand, in the official language or languages of the Member State in which the procuct ss tobe used 415 EN 934-4:2009 (E) ZA3 CE marking and labelling ‘The manufacturer or his authorised tepresentative established wthin the EEA is responsible for the affixing of the CE marking. The CE marking symbol to affix shall be in accordance with Directive 93/68/EC and shall be shown on the construction product (or when not possible it may be on the accompanying label, the packaging or on the accompanying commercial documents e.g. a delivery note). The folowing information. shal accompany the CE marking symbol — identification number of the certfication body, — name or identifying mark and registered address of the manufacturer (see Note 1 in ZA22), — the last two digits of the year in which the marking is affixed, — number of the EC Certificate of conformity of factory production control certificate (if relevant) — teference to this European Standard; — description of the product : generic name, material, dimensions,...and intended use, — information on those relevant essential characteristics listed in Table ZA1 which are to be declared presented as — declared values and, where relevant, level or class (including "pass" for pass/fail requirements where necessary) to declare for each essential characteristic as indicated in “Notes” in Table ZA.1, — "No performance determined” for characteristics where this is relevant; — as an altemative, a standard designation which shows some or all of the relevant characteristics (where the designation covers only some characteristics, it will need to be supplemented with declared values for other characteristics as above). The "No performance determined” (NPD) option may not be used when the characteristic is subject to a threshold level. Otherwise, the NPD option may be used when and where the characteristic, for a given intended use, is not subject to regulatory requirements in the Member State of destination. Figure ZA.1 gives an example of the information to be given on the product, label, or on the packaging and/or commercial document. 16 01238 AnyCo Lid, PO Box 21, B-1050 09 01234-0PD-00234 EN 934.42009 Admixture for grout EN 934-4 maximum chloride ion content.......by ‘maximum thiocyanate content:......by mass ‘maximum sulphide cortent......by mass Range of volume change:......by mass Corrosion behaviour:? Dangerous substances: NL decree 2Z/pp (yy-mm-

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