Welding & NDT Services

VT Final Exam (General)

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➢ There are 40 questions in this question paper. Exam time is 60 minutes.
➢ Each Question have same weightage.
➢ No negative marking, so try to attend every question.
➢ This is close book exam; no books or reference material can be used during exam.
➢ Fill the proper circle (dark with Blue/Black pen) in answer sheet.
➢ Mobile phone are not allowed during exam, Normal calculator can be used, Programmable
calculator is not allowed.

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(1) Which of the following instrument uses optical fibre as data transmission? *

A. Rigid Borescope
B. Flexible Borescope
C. Calliper
D. Micrometre

(2) Visual inspection is the most extensively used inspection method on weldments
because: *

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A. It is simple and relatively inexpensive.
B. It does not normally require special equipment.
C. It gives important information about conformity to specifications
D. All of the above.

(3) In general, the total magnification of borescopes is in the range of *

A. 3x-4x.
B. 2x-8x.
C. 4x-10x.
D. 5x-15x.

(4) A convex weld surface: *

A. Curves inward.
B. Curves outward.
C. Contains a hollow
D. Flat Surface

(5) The welding process that is sometimes referred to as “stick welding” is:

A. SMAW
B. SAW
C. GTAW
D. GMAW

(6) Which of below is not cause for undercut that occurs during the welding process? *

A. Excessive voltage
B. Excessive current
C. Excessive travel speed
D. Wrong electrode selection
(7) A remote visual examination aid that is used for viewing around comers with a flexible
distal end is called: *

A. an optiscope.
B. a fiberoptic borescope.
C. a mirror.
D. an image guide.

(8) Direct visual examination is possible when the eye can be placed within: *

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A. 305 mm (12 in.) of the inspection surface.
B. 381 mm (15 in.) of the inspection surface.
C. 610 mm (24 in.) of the inspection surface.
D. 762 mm (30 in.) of the inspection surface.

(9) The following figured indication is, *

A. Inherent discontinuity
B. Processing (Manufacturing) discontinuity
C. Service induced discontinuity
D. None of the above
(10) The most critical part of any weld is: *

A. the weld reinforcement.

B. correct heat input.
C. polarity.
D. the root pass.

(11) During the typical operation of a fiberoptic borescope, adequate lighting: *

A. must be provided by artificial means.

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B. is about the same as for reading.
C. is often enhanced by mirrors.
D. is not a problem since most work spaces generally have adequate illumination.

(12) The type of corrosion that occurs when dissimilar metals are in contact or are
electrically connected in a corrosive medium is called: *

A. selective leaching corrosion.

B. galvanic corrosion.
C. crevice corrosion.
D. stress corrosion.

(13) The portion of base metal that has not been melted but where mechanical properties or
microstructure have been altered by the heat of welding is defined as: *

A. the fusion zone.

B. the heat-affected zone.
C. Weld Root zone
D. Weld Capping zone

(14) When visually examining an arc strike, the inspector should inspect for: *

A. lack of fusion
B. craters
C. whiskers
D. cracks

(15) Visual inspection is easy to apply, quick and relatively inexpensive, and requires no
special equipment other than: *

A. a clean work area

B. 25x magnification
C. good eyesight
D. 2152 lx (200 ftc) of illumination
(16) In welding, temperature indicating sticks are used to monitor:

A. preheat temperatures
B. postheat temperatures
C. interpass temperatures
D. All of the above

(17) To measure the diameter of a 76 mm (3 in.) stud most accurately, use: *

A. a 51-76 mm (2-3 in.) inside mechanical gage (micrometer).

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B. an outside caliper.
C. a 152 mm (6 in.) dial caliper
D. mechanical (micrometer) depth gage

(18) The melting and fusing of the filler metal and base metal into a straight continuous weld
pass is called a:

A. multipass weld.
B. depressed bead
C. stringer bead
D. weave pattern

(19) An inherent discontinuity associated with the original solidification of metal in the ingot
is called: *

A. a seam
B. thermal fatigue
C. a hot tear
D. porosity

(20) Service-induced discontinuities in bolting systems may be produced by: *

A. vibration
B. over-tensioning
C. corrosion
D. all of the above

(21) The difference between discontinuities and defects is that: *

A. a defect is a rejectable discontinuity

B. discontinuities affect the base metal, whereas defects affect the weld metal
C. there should be no distinction between discontinuities and defects
D. a discontinuity is a rejectable defect
(22) A rounded discontinuity that occurs in the weld and is then distributed in line, parallel
with the weld is called: *

A. melt-through
B. linear porosity
C. cluster porosity
D. a crack

(23) A protrusion or rollover of weld metal beyond the toe or root is called:

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A. overlap
B. undercut
C. reinforcement
D. overfill

(24) Cracking under the combined action of corrosion and tensile stress is referred to as: *

A. fatigue cracking
B. creep cracking
C. stress corrosion cracking
D. tensile stress cracking

(25) The visible portion of the electromagnetic spectrum extends from: *

A. 380-770 nm.
B. 570-891 nm.
C. 210-370 nm.
D. 100-400 nm.

(26) Typical welding discontinuities are, *

A. Undercut
B. Quench cracks
C. Fissures
D. All of the above

(27) The black circle on centre of the eye is called *

A. Retina
B. Pupil
C. Rodes
D. Sclera
(28) Jaeger chart is used for *

A. Far vision acuity

B. Conical vision acuity
C. Colour vision acuity
D. Near vision acuity

(29) Which of the following measurements can be measure by below figured instrument? *

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A. Depth of undercut
B. Thickness of part
C. Internal misalignment of weld
D. Internal bore of cylindrical part

(30) Which of the following is forging indication? *

A. Lamination
B. Hot tears
C. Hollow bead
D. Lap
(31) In figure below, which of the following indication are there? *

A.
B.
C.
D.

C.
D.

B.
C.
D.
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Weld Undercut
Weld Toe crack
Crater crack
Slag line

(32) According to inverse square law, if the distance is doubled, intensity of light will be, *

A.
B.
Decrease by square of the distance
Decrease by distance
Increase by distance
Increase by square of the distance

(33) Which of the indication is service induced discontinuity? *

A. Porosity
Lamination
Fatigue cracks
Lack of fusion
(34) In below figure, which of the following major indications are there? *

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A. Undercut
B. Excess root penetration
C. Porosity
D. Convexity

(35) Which of the following NDT method are limited to detection of surface discontinuities
only? *

A. Penetrant testing
B. Visual Testing
C. Both above
D. Ultrasonic testing

(36) Prior to starting Job inspection, the inspector should determine, *

A. Which code, standards should be used

B. What inspections should be conducted
C. Which records should be maintained
D. All of the above

(37) The welding process in which there is higher degree of probability of entrapping slag
is, *

A. GTAW
B. SMAW
C. GMAW
D. All of the above
(38) Which of the following indication is in the given figure? *

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A. Chipping Hammer marks
B. Cracks
C. Concavity
D. Excess reinforcement

(39) The colour of an object is sensed in eyes by, *

A. Light cells
B. Rod cells
C. Cone cells
D. Acuity cells

(40) What are borescopes are used for when performing visual examinations? *

A. Examinations of internal parts of weld

B. Determining outside diameter of dimentions
C. Examination of internal parts of pipes and components
D. Determination of inside pipe diameter dimentions