D8R Series II

Track-Type Tractor
Service Tools

Part Part Tool Dealer

Number Name Function Qty Net

Hood
138-7575 Link Bracket R & I Hood 3

Engine Side Guards

138-7573 Link Bracket R & I Guards 2

Muffler
138-7573 Link Bracket R & I Muffler 2

Radiator Guard
138-7575 Link Bracket R & I Rad. Guard 2

9U-6600 Manual Hydraulic Pump R & I Rad. Guard 1

5P-7295 Sleeve R & I Rad. Guard 1

5P-5247 Hydraulic Puller R & I Rad. Guard 1

Threaded Rod (5/8 inch by 11
R & I Rad. Guard 1
by 18 inch)
4K-0367 Nut (5/8 inch by 11) R & I Rad. Guard 1

5P-8247 Hard Washer R & I Rad. Guard 1

9S-8865 Pusher Plate R & I Rad. Guard 1

Trunnion
FT-1811 Plate R & I Trunnion 1

7X-0328 Bolt (1/2 NC by 3 1/2 inch) R & I Trunnion 4

6V-3141 Puller Plate R & I Trunnion 1

Engine and Torque Divider

6V-6146 Load Leveler R & I Toque Divider 1

Decelerator and Brake

1P-1856 Pliers D & A Decelerator and Brake 1

Crankshaft Front Seal

1U-7600 Slide Hammer Puller Gp R & I Front Seal 1

5P-7314 Distorter Ring R & I Front Seal 1

5P-7312 Seal Distorter R & I Front Seal 1

5P-1733 Seal Locator As R & I Front Seal 1

5P-1737 Bolt R & I Front Seal 3

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Caterpillar: Confidential Green
Last Modified: 03/22/24
 9S-8858 Nut R & I Front Seal 1

6V-6142 Seal Installer R & I Front Seal 1

Bulldozer Lift Cylinder

138-7573 Link Bracket R & I Cylinder 2
Hydraulic Cylinder Repair
D & A Cylinder 1
Stand
176-2940 Male Adapter D & A Cylinder 1

5P-1748 Impact Socket D & A Cylinder 1

1P-0510 Driver D & A Cylinder 1

Bulldozer Lift Cylinder Mounts

138-7574 Link Bracket R & I Mounts 2

1P-7407 Eyebolt R & I Mounts 1

Bulldozer
180-3033 Stand (pair) R & I Bulldozer 1

Ripper Frame
3E-3881 Eyebolt (24 mm) R & I Frame 2

Ripper Carriage
180-3034 Stand R & I Carriage 1

Ripper Lift Cylinder

180-3034 Stand R & I Cylinder 3

Ripper Tilt Cylinder

180-3034 Stand R & I Cylinder 3

Hydraulic Tank
138-7573 Link Bracket R & I Tank 2

Accumulator (Implement)
7S-5437 Nitrogen Charging Group Check & Fill Accumulator 1

Implement Pump
4C-8359 Eyebolt (12 mm) R & I Pump 2

8S-9906 Ratchet Puller R & I Pump 1

1P-0510 Driver Group D & A Pump 1

Hydraulic Control Valve

4C-8359 Eyebolt (12 mm) 1

8S-9906 Ratchet Puller 1

138-7573 Link Bracket R & I Valve 2

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Caterpillar: Confidential Green
Last Modified: 03/22/24
 Steering Pump
4C-8359 Eyebolt (12 mm) R & I Pump 2

8S-9906 Ratchet Puller R & I Pump 1

Steering Motor
136-1452 Internal Tip Pliers D & A Motor 1
Forcing Bolt (5/8 inch by 18 by
8B-7552 D & A Motor 1
8 inch)
3H-0465 Push-Puller Plate D & A Motor 5

1B-4206 Nut (5/8 inch by 18) D & A Motor 1

5P-4808 Cap (5/8 inch by 18) D & A Motor 2

8B-7548 Push-Puller Tool Group D & A Motor 1

8B-7550 Push-Puller Leg D & A Motor 2

1B-4207 Nut (3/4 inch by 16) D & A Motor 2

Adapter (male 5/8 inch by 11
8B-7556 thread to female 5/8 inch by D & A Motor 1
18)
Adapter (female 5/8 inch by 11
8B-7555 thread to female 3/4 inch by D & A Motor 2
16)
0S-1575 Bolt (3/4 inch by 16 by 3 inch) D & A Motor 2

5H-1504 Hard Washer (3/4 inch) D & A Motor 2

1P-2854 Spanner Wrench D & A Motor 1

8T-9149 Guide D & A Motor 1

8T-9148 Seal Driver D & A Motor 1

8T-9159 Internal Tip Pliers D & A Motor 1

Rollover Protective Structure (ROPS)

138-7576 Link Bracket R & I (ROPS) 2

Cab
189-0411 Shackle As R & I Cab 2

138-7575 Link Bracket R & I Cab 1

Track
FT-2213 Strap (Group) R & I Track 1
Bolt (1 inch by 14 by 1 1/2
8S-4755 R & I Track 4
inch)
6B-9194 Bolt (1 inch by 14 by 3 inch) R & I Track 2

3K-5234 Washer (6 mm by 49 mm) R & I Track 18

8S-9906 Ratchet Puller D & A Track 1

9U-6600 Manual Pump D & A Track 1

150-6624 Track Tool Arrangement D & A Track 1

6V-4103 Forcing Pin D & A Track 1

8T-5133 Receiver D & A Track 1

2S-8215 Guide Pin D & A Track 2

6V-3170 Hydraulic Cylinder D & A Track 1

6V-4105 Bushing Driver D & A Track 1

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Caterpillar: Confidential Green
Last Modified: 03/22/24
 6V-4107 Bushing Adapter D & A Track 1

4C-8619 Seal Installer D & A Track 1

6V-4108 Offset Adapter D & A Track 1

8T-7783 Cap D & A Track 1

8T-3115 Track Lubricator D & A Track 1

5P-7419 Plug Installer D & A Track 1

Track Roller
FT-2213 Strap (Group) R & I Roller 1

FT-1311 Track Roller Lifting Fork R & I Roller 1

1U-8840 Seal Installer D & A Roller 1

8T-0534 Gauge D & A Roller 1

FT-1028 Sleeve D & A Roller 1

5P-7419 Plug Installer D & A Roller 1

FT-0575 Test Tool D & A Roller 1

8T-5096 Dial Indicator D & A Roller 1

169-0503 Seal Kit D & A Roller

Recoil Spring
5P-8712 Bushing R & I Spring 1

5P-8713 Plate R & I Spring 2

6V-0113 Cylinder R & I Spring 1

6V-2168 Plate R & I Spring 1

FT-1408 Spacer (2 1/2 inch) R & I Spring 4

FT-1409 Spacer (1 inch) R & I Spring 4

2J-3505 Nut (7/8 inch by 9) R & I Spring 4

Stud (1 1/4 inch by 12 by 29
4C-9634 R & I Spring 1
inch)
9H-1031 Washer (6 mm by 42 mm) R & I Spring 4

5P-8620 Pilot Assembly R & I Spring 1

Stud (3/4 inch by 10 to 7/8 inch
1M-6766 R & I Spring 4
by 9 by 33 inch)
7H-7539 Nut (1 1/4 inch by 12) R & I Spring 1

1S-8937 Needle Valve R & I Spring 1

9U-6600 Manual Pump R & I Spring 1

Stud (1 1/4 inch by 12 by 29
9S-5558 R & I Spring 1
inch)
Bar (1/2 inch by 2 inch by 24
R & I Spring 1
inch)

Track Roller Frame

8T-5255 Hydraulic Jack R & I Frame 2

142-8548 Lifting Bracket R & I Frame 1

5P-8622 Shackle R & I Frame 3

151-2816 Plate R & I Frame 2

1P-0074 Puller Group R & I Frame 1

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Caterpillar: Confidential Green
Last Modified: 03/22/24
 8S-7640 Stand R & I Frame 2

8S-7611 Tube R & I Frame 2

9U-7536 Hydraulic Jack R & I Frame 2

4C-5809 Pump R & I Frame 1

FT-2213 Strap (Group) R & I Frame 1

8S-9906 Ratchet Puller R & I Frame 1

189-0410 Shackle R & I Frame 1

138-7575 Link Bracket R & I Frame 1

9U-6600 Manual Pump D & A Frame 1

1U-5197 Hydraulic Cylinder D & A Frame 1

1P-1838 Adapter (1 1/4 inch by 12 NF) D & A Frame 1

6V-2108 Sleeve D & A Frame 1

6V-3187 Adapter (1 1/4 inch by 12 NF) D & A Frame 1

Tool Stud (1 1/4 inch by 12 NF
5P-4184 D & A Frame 1
by 18 inch)
FT-1713 Wedge D & A Frame 2

136-1452 Internal Tip Pliers D & A Frame 1

2D-1201 Eyebolt D & A Frame 1

Tool Stud (1 inch by 14 by 18
5P-4776 D & A Frame 2
inch)
Hard Washer (6 mm by 49
3K-5234 D & A Frame 2
mm)
1A-1935 Nut (1 inch by 14) D & A Frame 2

6V-3175 Double Acting Cylinder D & A Frame 1

6V-4871 Reaction Bar D & A Frame 1

Pivot Shaft
138-7575 Link Bracket R & I Shaft 2

8S-9906 Ratchet Puller R & I Shaft 1

Idler
8T-0829 Seal Installer D & A Idler 1

1P-0520 Driver Group D & A Idler 1

8T-0823 Alignment Sleeve D & A Idler 1

FT-0575 Test Tool D & A Idler 1

8T-5096 Dial Indicator Test Group D & A Idler 1

5P-7419 Plug Installer D & A Idler 1

Bottom Guard
4C-4089 Hydraulic Platform Jack R & I Guard 1

4C-4090 Accessory Kit R & I Guard 1

Equalizer Bar
9U-7536 Lift Stand R & I Bar 2

9U-7528 Tube Assembly R & I Bar 2

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Caterpillar: Confidential Green
Last Modified: 03/22/24
 4C-5809 Electric Hydraulic Pump R & I Bar 1

4C-4089 Transmission Jack R & I Bar 1

4C-4090 Holding Tool R & I Bar 1

6V-4871 Puller Bar R & I Bar 1

6V-3160 Double Acting Cylinder R & I Bar 2

8S-7645 Hose Group R & I Bar 2

FT-1664 Stud R & I Bar 1

5P-4776 Stud (1 inch by 14 by 18 inch) R & I Bar 2

7H-7539 Nut (1 1/4 inch by 12) R & I Bar 1

1A-1935 Nut (1 inch by 14) R & I Bar 2

4K-0684 Washer (6 mm by 55 mm) R & I Bar 1

5P-8250 Washer (5 mm by 49 mm) R & I Bar 2

9U-6600 Manual Pump R & I Bar 1

FT-1714 Wedge R & I Bar 2

136-1452 Pliers D & A Bar 1

6V-3175 Cylinder D & A Bar 1

Puller Stud (1 1/4 inch by 12 to
4C-9634 D & A Bar 1
1 1/4 inch by 7 by 28.9 inch)
1P-0544 Nut (1 1/4 inch by 7) D & A Bar 1

6V-2098 Sleeve D & A Bar 1

1P-1840 Bearing Puller D & A Bar 1

9S-8537 Ring Installer D & A Bar 1

1P-0520 Driver Group D & A Bar 1

1P-1841 Bearing Puller D & A Bar 1

6V-3170 Cylinder D & A Bar 1

7H-1680 Lubrication Hand Pump D & A Bar 1

Axle
FT-1952 Axle Removal Tool R & I Axle 1

Final Drive Planetary Carrier (In Chassis)

1P-0068 Cone R & I Carrier 1

1P-0069 Head R & I Carrier 1

1P-0071 Jaw R & I Carrier 3

Stud (5/8 inch by 18 by 12
8K-8466 R & I Carrier 1
inch)
1A-8285 Nut (5/16 inch by 24) R & I Carrier 3
Bolt (5/16 inch by 24 by 1 1/8
6H-0187 R & I Carrier 3
inch)
1P-5546 Block R & I Carrier 1

5P-8247 Washer (3.5 mm by 32 mm) R & I Carrier 1

1B-4206 Nut (5/8 inch by 18) R & I Carrier 1

Bolt (3/4 inch by 10 by 3 1/2
3B-2968 R & I Carrier 3
inch)
5P-8622 Shackle R & I Carrier 1

8T-3207 Lifting Bracket R & I Carrier 1

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Caterpillar: Confidential Green
Last Modified: 03/22/24
 Bolt (3/4 inch by 10 by 2 1/2
1A-8063 R & I Carrier 2
inch)
5P-8248 Washer (3.5 mm by 36.5 mm) R & I Carrier 6

1B-4331 Nut (3/4 inch by 10) R & I Carrier 2

1P-0520 Driver Group R & I Carrier 1

Final Drive, Steering Planetary, and Brake (Right Side)

8T-3207 Lifting Bracket R & I Final Dr. 1

5P-8622 Shackle R & I Final Dr. 1

Bolt (3/4 inch by 10 by 5 1/2
1D-4615 R & I Final Dr. 2
inch)
1B-4331 Nut (3/4 inch by 10) R & I Final Dr. 2

5P-8248 Washer (3.5 mm by 36.5 mm) R & I Final Dr. 6

Steering Planetary and Brake

138-7575 Link Bracket D & A Brake 3

1P-0520 Driver Group D & A Brake 1

Final Drive, Steering Differential, and Brake (Left Side)

FT-1952 Axle Removal Tool R & I Final Dr. 1

1U-7432 Adapter Assembly R & I Final Dr. 1

8T-3207 Lifting Bracket R & I Final Dr. 1

5P-8622 Shackle 1
Bolt (3/4 inch by 10 by 5 1/2
1D-4615 R & I Final Dr. 2
inch)
1B-4331 Nut (3/4 inch by 10) R & I Final Dr. 2

5P-8248 Washer (3.5 mm by 36.5 mm) R & I Final Dr. 4

138-7574 Link Bracket R & I Final Dr. 1

138-7575 Link Bracket R & I Final Dr. 1

8S-9906 Ratchet Puller R & I Final Dr. 1

1A-1460 Bolt (1/2 inch by 13 by 2 inch) R & I Final Dr. 1

5P-8245 Washer (3 mm by 25.5 mm) R & I Final Dr. 1

Bolt (3/4 inch by 10 by 2 1/2
1A-8063 R & I Final Dr. 1
inch)

Steering Differential and Brake

138-7573 Link Bracket D & A Diff. 2

3K-4897 Spring Pin D & A Diff. 8

6V-4072 Spanner Wrench D & A Diff. 1

9S-9154 Step Plate D & A Diff. 1

6V-3009 Bar D & A Diff. 1

Forcing Screw (3/4 inch by 16
8S-6470 D & A Diff. 1
by 4 inch)
8S-5133 Plug D & A Diff. 1

5P-8245 Washer (3 mm by 25.5 mm) D & A Diff. 4

1D-4719 Nut (1/2 inch by 13) D & A Diff. 2

2H-6488 Bolt (1/2 inch by 13 by 5 inch) D & A Diff. 2

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Caterpillar: Confidential Green
Last Modified: 03/22/24
 1D-4574 Bolt (1/2 inch by 13 by 6 inch) D & A Diff. 2

8H-0663 Bearing Puller D & A Diff. 1

138-7575 Link Bracket D & A Diff. 3

8B-7550 Leg D & A Diff. 2

8B-7559 Adapter D & A Diff. 2

3H-0465 Plate D & A Diff. 4

1P-0498 Plate D & A Diff. 1

1B-4207 Nut (3/4 inch by 16) D & A Diff. 2

Forcing Screw (1 inch by 14 by
5H-9976 D & A Diff. 1
5 3/4 inch)
5B-0637 Nut (1 inch by 14) D & A Diff. 1

8H-0684 Ratchet Wrench D & A Diff. 1

8B-7563 Handle D & A Diff. 1

5F-7353 Washer (Thrust) D & A Diff. 1

8B-7548 Push-Puller Tool Gp D & A Diff. 1

8S-5132 Plate D & A Diff. 1

3B-1915 Bolt (3/8 inch by 16 by 1 3/8 inch) D & A Diff. 3

6V-8801 Nut (3/8 inch by 16) D & A Diff. 3

5M-2894 Washer (2.5 mm by 18.5 mm) D & A Diff. 6

Bolt (5/16 inch by 18 by 1 3/4
1B-9575 D & A Diff. 1
inch)
1D-4716 Nut (5/16 inch by 18) D & A Diff. 1
Washer (0.083 inch by 0.88
4B-5270 D & A Diff. 2
inch)
4B-5271 Washer (2 mm by 25.5 mm) D & A Diff. 2

6V-4980 Torque Screwdriver D & A Diff. 1

FT-2214 Adapter D & A Diff. 1

8T-5096 Dial Indicator Group D & A Diff. 1

Final Drive, Steering Differential, and Brake (Left Side)

FT-1952 Axle Removal Tool R & I Diff. 1

1U-7432 Adapter Assembly R & I Diff. 1

8T-3207 Lifting Bracket R & I Diff. 1

5P-8622 Shackle R & I Diff. 1

Bolt (3/4 inch by 10 by 5 1/2
1D-4615 R & I Diff. 2
inch)
1B-4331 Nut (3/4 inch by 10) R & I Diff. 2

5P-8248 Washer (3.5 mm by 36.5 mm) R & I Diff. 4

138-7574 Link Bracket R & I Diff. 1

138-7575 Link Bracket R & I Diff. 1

8S-9906 Ratchet Puller R & I Diff. 1

1A-1460 Bolt (1/2 inch by 13 by 2 inch) R & I Diff. 1

5P-8245 Washer (3 mm by 25.5 mm) R & I Diff. 1

Bolt (3/4 inch by 10 by 2 1/2
1A-8063 R & I Diff. 1
inch)

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Caterpillar: Confidential Green
Last Modified: 03/22/24
 Final Drive
8T-3207 Lifting Bracket R & I Final Drive 1

5P-8622 Shackle R & I Final Drive 1

Bolt (3/4 inch by 10 by 5 1/2
1D-4615 R & I Final Drive 2
inch)
1B-4331 Nut (3/4 inch by 10) R & I Final Drive 2

5P-8248 Washer (3.5 mm by 36.5 mm) R & I Final Drive 4

138-7575 Link Bracket D & A Final Drive 2

1P-0510 Driver Group D & A Final Drive 1

8B-7548 Push-Puller Tool Gp D & A Final Drive 1

8H-0684 Ratchet Wrench D & A Final Drive 1

8B-7554 Bearing Cup Puller D & A Final Drive 1

138-7573 Link Bracket D & A Final Drive 3

1P-0520 Driver Group D & A Final Drive 1

6V-3160 Double Acting Cylinder D & A Final Drive 1

1D-4620 Bolt (3/4 inch by 10 by 7 inch) D & A Final Drive 4

FT-1934 Beam D & A Final Drive 1

9U-6600 Hand Hydraulic Pump D & A Final Drive 1

138-7574 Link Bracket D & A Final Drive 2

1U-6437 Duo-Cone Seal Installer D & A Final Drive 1

8T-2827 Spacer D & A Final Drive 1

Priority Valve
1P-1857 Retaining Ring Pliers D & A Valve 1

Torque Divider
138-7575 Link Bracket R & I Divider 2

4C-8359 Eyebolt R & I Divider 1

1U-9200 Lever Puller Hoist R & I Divider 1

Forcing Bolt (7/16 inch by 14) R & I Divider 2

Torque Divider
1P-1863 Retaining Ring Pliers D & A Divider 1

136-1452 Internal Tip Pliers D & A Divider 1

2P-8312 Retaining Ring Pliers D & A Divider 1

1P-0520 Driver Gp D & A Divider 1

Guide Stud (M12 X 1.5) D & A Divider 2

Guide Stud (M10 X 1.75) D & A Divider 2

138-7575 Link Bracket R & I Divider 2

4C-8359 Eyebolt R & I Divider 1

1U-9200 Lever Puller Hoist R & I Divider 1

Transmission and Bevel Gears

FT-1952 Adapter R & I Trans. 1

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Caterpillar: Confidential Green
Last Modified: 03/22/24
 FT-1897 Adapter R & I Trans. 1

138-7575 Link Bracket R & I Trans. 3

Bolt (1/2 inch by 13 by 4 1/2
8S-9089 R & I Trans. 1
inch)
1D-4719 Nut (1/2 inch by 13) R & I Trans. 1

4C-4089 Transmission Jack R & I Trans. 1

4C-4090 Holding Tool R & I Trans. 1

1P-2420 Repair Stand (Transmission) D & A Trans. 1

Transmission
1P-2420 Transmission Repair Stand D & A Trans. 1

138-7575 Link Bracket D & A Trans. 3

5P-5197 External Pliers D & A Trans. 1

136-1452 Internal Tip Pliers D & A Trans. 1

FT-0947 Spring Compressor D & A Trans. 2

FT-0833 Spring Compressor (Clamp) D & A Trans. 2

3K-4897 Spring Pin D & A Trans. 8

1P-0510 Driver Group D & A Trans. 1

138-7573 Link Bracket D & A Trans. 3

Bevel and Transfer Gears

138-7575 Link Bracket D & A Gears 3

8H-0663 Bearing Puller D & A Gears 1

8T-2839 Spanner Wrench D & A Gears 1

1P-1863 Retaining Ring Pliers D & A Gears 1

Bolt (3/4 inch by 16 NF by 5
0S-1607 D & A Gears 1
inch)
9S-9076 Spacer (2 inch height) D & A Gears 2

8B-7551 Bearing Puller D & A Gears 1

5B-0637 Nut (1 inch by 14 NF) D & A Gears 1

5P-8250 Washer (5 mm by 49 mm) D & A Gears 1

5P-8248 Washer (3.5 mm by 37 mm) D & A Gears 2

1B-4207 Nut (3/4 inch by 16 NF) D & A Gears 2

5F-7366 Forcing Screw D & A Gears 1

3H-0465 Push-Puller Plate D & A Gears 4

8B-7550 Push-Puller Leg D & A Gears 2

8B-7548 Push-Puller D & A Gears 1

5P-2958 Step Plate D & A Gears 1

1H-3110 Bearing Puller D & A Gears 1

Forcing Screw (1/2 inch by 13
D & A Gears 2
NC by 8 inch)
1P-0520 Driver Group D & A Gears 1

8T-5096 Dial Indicator D & A Gears 1

9S-9077 Spacer (1 inch height) D & A Gears 1

Forcing Screw (5/8 inch by 11
D & A Gears 1
NC by 3 inch)
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Caterpillar: Confidential Green
Last Modified: 03/22/24
 Transmission and Bevel Gears
1P-2420 Repair Stand (Transmission) R & I Trans. 1

138-7575 Link Bracket R & I Trans. 3

FT-1952 Adapter R & I Trans. 1

FT-1897 Adapter R & I Trans. 1

Bolt (1/2 inch by 13 by 4 ½
8S-9089 R & I Trans. 1
inch)
1D-4719 Nut (1/2 inch by 13) R & I Trans. 1

4C-4089 Transmission Jack R & I Trans. 1

4C-4090 Holding Tool R & I Trans. 1

Power Train Oil Pump

4C-8359 Eyebolt (12 mm) R & I Pump 2

8S-9906 Ratchet Puller R & I Pump 1

Tools with the * are duplicated in this document.

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Caterpillar: Confidential Green
Last Modified: 03/22/24