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Brochure Conveyor Belt Cleaners l3651
Brochure Conveyor Belt Cleaners l3651
Brochure Conveyor Belt Cleaners l3651
• Reduced operating efficiency and profitability • Unsafe working conditions caused by material
through increased expenses for maintenance accumulation on floors and walkways,
and cleanup and the loss of material. creating fire hazards and slip/trip hazards.
3
PRIMARY CLEANERS
MARTIN® PRIMARY CLEANERS
Please note: Stainless steel mainframes and tensioners are available for corrosive environments.
“Safe to Service” cleaners available for primary or secondary.
1 2 3 4 5 6 7 8
speed
20.45
11.26 15.39 [520]
16.51
[286.0] 13.45 [391]
10.32 [419]
9.79 [342]
dimensions
[262.0]
6.72 [249]
[171]
5
PATENTED CARP CLEANER BLADES
SELECTION GUIDE
Tan Low-Rigidity Urethane is ideal for dry Gravel, dry sand –20° to 160°F
(CL) products such as sand and gravel. (–30° to 70°C)
One-pin blade replacement makes belt cleaner blade replacement an easy, one-minute,
no-tool operation performed from outside of the chute. Simply (1) remove the R-clip and
(2) slide the hitch pin out of the mainframe extrusion to (3) release the blade.
1 Remove the R-clip. 2 Slide the hitch pin out. 3 Release the blade.
7
CLEANSCRAPE® CLEANER
SPECIFICATIONS
Pulley Diameter Maximum Belt Speed
Cleaner in. (mm) Belt Width fpm (m/sec)
Type in. (mm)
Min. Max. Vulcanized Splice Mechanical Splice
CSP-S 12 (300) 20 (508) 18–48 (457–1219) 1100 (6) 800 (4)
CSP-M 22 (550) 34 (864) 18–72 (457–1829) 1500 (8) 800 (4)
CSP-L 36 (900) 50 (1270) 36–96 (914–2438) 1500 (8) 800 (4)
*
MARTIN® QC1+™ CLEANER PV AND HD
Product can be powered by Martin® Roll Gen™ System. * With Air Tensioner only. 9
*
MARTIN® QC1™ CLEANER PD
CARP Blade
*
MARTIN QC1 CLEANER HD MAX
® ™
Product can be powered by Martin® Roll Gen™ System. * With Air Tensioner only. 11
SECONDARY CLEANERS
MARTIN® SECONDARY CLEANERS
As these cleaners are typically installed away from 1. Check your conveyor’s belt speed
the pulley, they should be placed at or near a point against the specifications listed for the
where the belt is against a roller. Firm support secondary cleaners in the table below.
prevents the cleaning pressure from raising
2. If your belt features multiple mechanical
the belt line and reducing cleaning efficiency.
splices, or a mechanical splice in poor
condition, avoid using tungsten carbide
blades as rapid wear or damage to both
the blade and splice may result.
APPLICATION SPECIFICATIONS
Please note: Stainless steel mainframes and tensioners are available for corrosive environments.
This range of motion provides equal load pressure across each blade,
absorbs obstructions, conforms to ever-changing belt undulations, and is
able to arc safely in the event of reversing belt direction or belt rollback.
*
MARTIN® DT2S REVERSING CLEANER
*
MARTIN® DT2H REVERSING CLEANER XHD
Product can be powered by Martin® Roll Gen™ System. * With Air Tensioner only. 13
MARTIN® SQC2S™ CLEANER
RUBBER BUFFER
SAF BLADES
CHEVRON BLADES
Designed for safety, this cleaner helps prevent injuries and keep workers
from harm’s way during service. This safe-to-service cleaner allows for all
service to take place from one side of the conveyor, avoiding the need for
confined space entry. Blade replacement/maintenance is quick and easy:
• Disengage tensioner
• Pull blade cartridge outside
of the conveyor
• Remove quick release
pin & blade cartridge
• Replace blade
• Push cartridge back into position
• Engage the tensioner
Available with any SQC2S™ cartridge.
Product can be powered by Martin® Roll Gen™ System. * With Air Tensioner only. 15
SPECIALTY CLEANERS
MARTIN® FOOD GRADE CLEANER
Modular belt cleaner blades on stainless steel mainframes. Supplied with internal spring tensioner.
Strip Brush Cleaner uses 12 brush strips that sheds even moist
material that would plug other brushes. Strips are made with 0.40 inch (1 mm) polypropylene bristles.
TENSIONERS
MARTIN® TWIST™ TENSIONER
If blades pull through, the tensioner’s coupling rolls over, releasing pressure
and reducing the risk of harm to personnel or equipment.
Light aluminum housing and the fully enclosed design keeps the tensioner Martin® Twist™ Tensioner
mechanism clean.
Product can be powered by Martin® Roll Gen™ System. * With Air Tensioner only. 17
MARTIN® AIR TENSIONERS Martin® Air Tensioners
36489
Latch handle folds down, so door stands only 2.25 inches (57 mm)
high. With handle standing, door is 4.1 inches (104 mm) high.
19
REPLACEMENT BLADES
Martin offers replacement blades for all Martin® belt cleaning
systems as well as systems from any manufacturer. Containing
20% more urethane in the wearable area than competitive
blades, Martin® blades clean better and last longer.
Martin® Martin®
QC1 Cleaner HD
™
PV Cleaner
Replacement Blade Replacement Blade
7.16 6.21
1.50 1.37
Martin® Martin®
PV QB1™ Cleaner HD QB1™ Cleaner
Replacement Blade Replacement Blade
7.16
7.16
1.50
1.50
21
PRIMARY CLEANERS
CLEANSCRAPE® PRIMARY MARTIN® QC1™ CLEANER XHD MARTIN® QC1+™ CLEANER HD
Assembly P/N CSP-X Assembly P/N 35899 Assembly P/N C1QCH
Carbide Selection TU0X Blade P/N 35897 Blade P/N C1QCHBS
Technical Data Sheet P/N L4040 Technical Data Sheet P/N L3799 Technical Data Sheet P/N L4125
Maximum Belt Speed 1500 fpm Maximum Belt Speed 1200 fpm Maximum Belt Speed 900 fpm
Belt Width 18-96 in. Maximum Belt Width 120 in. Maximum Belt Width 108 in.
Pulley Diameter 12-50 in. Pulley Diameter 24-30 in. Pulley Diameter 16-22 in.
MARTIN® QC1™ CLEANER PD MARTIN® QC1™ CLEANER XHD STS MARTIN® COMPACT CLEANER
Assembly P/N 38556 Assembly P/N STSXHDQC Assembly P/N 33464
Blade P/N 35381 STS Tensioner 39100 Blade P/N 33463
Technical Data Sheet P/N L3799 Technical Data Sheet P/N L3997 Technical Data Sheet P/N L3667
Maximum Belt Speed 900 fpm Maximum Belt Speed 1200 fpm Maximum Belt Speed 350 fpm
Maximum Belt Width 84 in. Belt Width 24-72 in. Maximum Belt Width 48 in.
Pulley Diameter 16-22 in. Pulley Diameter 24-30 in. Pulley Diameter 6-10 in.
MARTIN® QC1+™ CLEANER PV MARTIN® QC1™ CLEANER HD MAX MARTIN® SHD 600 & 1200 SERIES CLEANERS
SECONDARY CLEANERS
CLEANSCRAPE® SECONDARY MARTIN® DT2H MARTIN® SQC2S™ CLEANER
REVERSING CLEANER XHD
Assembly P/N C2C1S Assembly P/N SQC2S
Technical Data Sheet P/N L4129 Assembly P/N DT2H SQC2S™ Blade P/N SC-10002
Maximum Belt Speed 900 Reversing Blade P/N 32494 SAF-2™ Blade P/N 38231
Belt Width 18-96 in. Cartridge P/N DT2HC Rubber Buffer SC10001MR
Spring Tensioner P/N 37806 Cartridge P/N SQC2SC
MARTIN® DT2S REVERSING CLEANER
Air Tensioner P/N 37806-A Technical Data Sheet P/N L3686
Assembly P/N DT2S Technical Data Sheet P/N L3690 Maximum Belt Speed 1000 fpm
Reversing Blade P/N 31104 Maximum Belt Speed 1200 fpm Belt Width 18-96 in.
Cartridge P/N DT2SC Belt Width 18-96 in. Sq. Mainframe Tensioner 3664
Spring Tensioner P/N 37707 Sq. Mainframe Tensioner HD 38664-HD
MARTIN® SQC2S™ CLEANER STS
Air Tensioner P/N 37707-A Far-Side Tension Adjuster 38664-DXX
Technical Data Sheet P/N L3685 Assembly P/N STSSQC2S
Maximum Belt Speed 1000 fpm SQC2S™ Blade Cartridge SQC2SC MARTIN® H2O CLEANER
Belt Width 24-96 in. Maximum Belt Speed 1000 fpm Assembly P/N H2O4000S
Belt Width 18-96 in. Technical Data Sheet P/N L3831
MARTIN® SQC2 RM CLEANER
Far-Side Tension Adjuster 38664-DXX Blade P/N H2O4001
Assembly P/N SQC2RM HD Hanger Mount Assembly 34233-HD Maximum Belt Speed —
Technical Data Sheet P/N L4093 Belt Width 18-84 in.
Blade P/N SQC2RMC
Maximum Belt Speed 800
Belt Width 18-72 in.
TENSIONERS
MARTIN® TWIST™ TENSIONER MARTIN® SPRING TENSIONER MARTIN® AIR TENSIONERS
STANDARD
Single Tensioner P/N 38850-0X Control Box P/N 36489
Dual Tensioner P/N 38850-2X Tensioner P/N 38180 XHD Air Tensioner P/N 32135
Technical Data Sheet P/N L3839 Belt Width 18-48 in. Std./HD Air Tensioner P/N 37843
Dual Tensioner P/N 38180-2 Std./HD Air Control Kit P/N 31772-AS
MARTIN® REVERSING MOUNT
Belt Width 54-96 in. Control Panel w/CO2 P/N 38491-2
SPRING TENSIONER
Technical Data Sheet P/N L3370-16 XHD Air Control Kit P/N 32181
Reversing Mount Tensioner P/N 33599
Reversing Cleaner Z Bracket P/N 31158-01 MARTIN® SPRING TENSIONER XHD MARTIN® MOUNTING BRACKETS
Reversing Hanger Mount Tensioner P/N 38003
33288 L Bracket P/N 33706
Assembly P/N
Belt Width 18-48 in. Flange Mount Bracket P/N 30537
Belt Width 18-96 in.
Dual Tensioner P/N 38003-2 Hanger Mount Assembly P/N 27382
Technical Data Sheet P/N L3370-16
Belt Width 54+ in. Reversing Hanger Mount
33288
MARTIN® SHOCK MOUNT Technical Data Sheet P/N L3370-16 Assembly P/N
AIR PADDLE TENSIONER Heavy Duty Hanger Mount
MARTIN® ADJUSTABLE L BRACKET 34233-HD
Assembly P/N
Tensioner P/N 32745 SPRING TENSIONER
Technical Data Sheet P/N L3370-16
Belt Width 18-54 in. Tensioner P/N 31291-SM
Dual Tensioner P/N 32745-2R Belt Width 18-54 in.
Belt Width 60-96 in. Technical Data Sheet P/N L3370-16
Technical Data Sheet P/N L3370-16
ACCESSORIES
MARTIN® INSPECTION DOORS MARTIN® PRESSURE ROLLER BRACKET MARTIN® VIBRATING DRIBBLE CHUTE
Steel Door P/N CYA-XXXX Brackets Pair w/Roller Vibrating Dribble Chute P/N 31546
Rubber Door P/N CYAR-XXXX 32290-XXXX
for DH2 P/N w/Overload Protection P/N 31546-OL
Extended-Height Steel Door P/N CYAE-XXXX Brackets Pair w/o Roller P/N 32290-XX Dribble Sheet Liner P/N 31494XXXXXX
Round Steel Door P/N CYARD-XXXX Bracket Assembly for Technical Data Sheet P/N L3370-14
34542-XX
Technical Data Sheet P/N L3432 SAF2™ & SQC2S™ P/N
Bracket Assembly for MARTIN® ROLL GEN™ SYSTEM
MARTIN® CARRYBACK CAPTURE SYSTEM 37954-XXXX
O2, H2O & DT2 P/N Roll Generator RG1-010-XXPX
Carryback Capture System P/N CCSXXXXXXX Technical Data Sheet P/N L3370-15 Roll Gen™ Power Supply 39413
Belt Width 24-72 in. Roll Gen™ Continuous contact for
Technical Data Sheet P/N L3806 Power Supply specs
23
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