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Review On Degradation Behavior of Fiber-Reinforced Polymer Bars in Marine Environments
Review On Degradation Behavior of Fiber-Reinforced Polymer Bars in Marine Environments
Review
REVIEW
1
School of Civil Engineering, Dalian University of Technology, Dalian 116024, Liaoning, China
https://doi.org/10.1007/s10853-023-08667-1
9862 J Mater Sci (2023) 58:9861–9893
Figure 1 Three types of FRP bars: a BFRP. Adapted with c GFRP. Adapted with permission from reference [25]. Copyright
permission from reference [23]. Copyright (2023), (ZHEJIANG (2022), (Elsevier). d The pultrusion process for FRP bars. Adapted
GBF BASALT FIBER CO., LTD). b CFRP. Adapted with with permission from reference [19]. Copyright (2020), (Elsevier).
permission from reference [24]. Copyright (2022), (Elsevier).
Table 1 Comparison of basic physical parameters, FRP bars and ordinary bar
Types of Density (g/ Longitudinal coefficient of linear Tensile strength Yield strength Young’s Ultimate
bars cm3) expansion (10–6/°C) (MPa) (MPa) modulus (GPa) elongation %
structures can be impacted by multiple factors from reinforcing materials in offshore environments for
seawater, hot weather, concrete pore solution, and more than 10 years. However, researchers have lim-
the loads and surrounding environment coupling. ited research and understanding of its degradation
This will increase the possibility of internal structural behavior in different environments, especially the
damage to FRP composites and deteriorate its lack of long-term exposure tests of FRP bars in the
capacity for structural load bearing. Hence, it is field environment, impermeability tests, and dura-
necessary to investigate both the long-term degra- bility issues caused by the inherent properties of the
dation behavior of FRP composites in the marine constituent materials, which limit its large-scale
environment before their wide application in marine application in practical engineering. The main reason
structures. Although the investigation on the degra- is that there are many specifications and types of FRP
dation behavior of FRP composites has been carried bars, the accelerated simulation test research is not
out, the current study related to the long-term complete, and the degradation mechanism and
degradation mechanism in the marine environment is macroperformance change laws after a long-term
currently limited. FRP bars have also been studied as corrosive environment are not clear, resulting in the
9864 J Mater Sci (2023) 58:9861–9893
conservative value of safety factor of FRP bars in Generally, the Tg of epoxy resin is 458.6 K in a dry
various countries, which greatly reduces its perfor- environment, and it is 382.4 K in a wet environment.
mance advantage. Sherif et al. [29] and Li et al. [30] The decrease of Tg demonstrated the plasticization of
studied the degradation behavior of BFRP bars the epoxy molecule, and it deteriorated the debond-
exposed to seawater, and the results showed that ing of the interface [35]. This destroys the integrity of
chloride ions and water molecules in seawater would the resin polymer, manifesting in increased mobility
corrode basalt fibers and plasticizing resin, respec- of the molecular chains and weakened interaction
tively, and significantly reduce the service life of the forces between the molecules. This phenomenon is
structure. Elgabbas et al. [31] showed the degradation called hydrolysis or plasticization of resin, and its
of BFRP bars in an alkaline solution at 60 °C to be reaction equation is shown in Eq. (1) [36]. Mean-
confined to the fiber–resin interface rather than in while, in combination with Fig. 2 [19] and the avail-
fiber or resin itself. Benmokrane et al. [32] reported able literature [37, 38], it can be concluded that
the resin type played an important role in the inter- hydrophilic hydroxyl groups in the resin react with
laminar shear strength of BFRP bars, and GFRP bars water molecules to form weak hydrogen bonds,
were more durable than BFRP bars in an alkaline causing polymer chain breakage and a decrease in
solution at 60 °C. intermolecular chemical bonding. It is worth noting
Therefore, applications of FRP composites in the that once the resin matrix is hydrolyzed, it produces
marine structure are still under development. The irreversible phenomena that lead to the permanent
degradation behaviors of FRP composites under loss of its working properties. When exposed to a
marine and SCC environments have not been fully higher temperature (lower than the maximum use
understood. In this regard, this review takes the temperature of epoxy resin, that is, 80 °C), the cor-
marine environment as the degradation factor of FRP rosive media such as hydroxide, chloride, water
bars, systematically summarizes the degradation molecules, oxygen, and sodium in seawater acceler-
mechanisms of resin hydrolysis, fibers corrosion, and ate the diffusion into the internal structure of the FRP
degradation of resin-fiber interface zone from a bar and chemically react with the resin under the
microscopic perspective, and analyzes the changes of effect of high temperature [39]. Generally, the rate of
residual mechanical properties of the degraded FRP chemical reaction increases by 2–4 times for every
bars. This is a summary and unification of the exist- 10 °C increase in temperature [40]. However, resins
ing research results to provide a valuable reference as an organic type of material can be very sensitive to
for future investigation on the long-term performance hot and humid environments. In particular, long-
of FRP composites used in marine and SSC term exposure to high temperatures and high con-
environments. centrations of water molecules can cause changes in
the internal structure and chemical composition of
the resin. In practical engineering applications, the Tg
Resin matrix, fiber–resin interface, range of the resin matrix is 50–90 °C. When the
and fiber degradation under marine ambient temperature is close to or exceeds the Tg of
environment actions the resin, the resin transforms from a glassy material
to a rubbery material, reducing the stiffness and
Seawater adhesion of the resin matrix [41–43]. Thus, the
hydrolyzed resin can affect the protection, fixation,
Hydrolysis of resin matrix and dispersion of the fibers, and also reduce the
stress transfer between the fibers and the resin
FRP bars exposed to the marine environment for a
matrix. This is also evident when FRP bars are
long time will inevitably come into contact with
degraded in a seawater environment [44].
seawater, and water molecules in seawater, as plas-
ticizers of resin, will penetrate from the surface of R COO R0 þ OH ! R COO þ HO R0 ð1Þ
FRP bars to the interior of the resin through diffusion
and capillary action, causing the resin matrix to
expand and microscopically cracks, but also lowers
its glass transition temperature (Tg) [33, 34].
J Mater Sci (2023) 58:9861–9893 9865
Figure 2 Degradation mechanisms from high moisture or water. Adapted with permission from reference [19]. Copyright (2020),
(Elsevier).
Figure 3 Schematic
representation of fiber–epoxy
matrix interface of FRP bars.
Adapted with permission from
reference [48]. Copyright
(2015), (Elsevier).
Deterioration of fiber–resin interfacial region function is to undertake the stress transfer between
fibers and resin [47, 48]. When FRP bars are
Inside the FRP bar structure, there is a chemically immersed in seawater for a long time, the area will
inhomogeneous interfacial region between the rein- become a convenient channel for water molecules,
forcing fibers and the resin matrix with a width of Cl-, Na?, and other aggressive substances to enter
approximately 1 lm [45]; this is shown in Fig. 3. The the internal structure of the matrix, which will not
performance of this region is somewhat different only cause the chemical bond between the fiber and
from that of the resin and fibers, and the main failure resin to break but also corrode the fiber. In addition,
mode is the debonding between the fibers and the too many water molecules will also cause the resin
resin. In addition, the fiber–resin interfacial region is swelling phenomenon, thus weakening the chemical
the result of the connection of chemical components, bonding force and mechanical bite between the fiber
has unique chemical performance and morphology, and resin [49]. When the adhesion of the fiber–resin
and represents a key region for fiber-reinforced interface is low, the rate of transport of aggressive
composites [46]. As basalt fiber, glass fiber, and car- ions at this interface will be higher [48, 50, 51]. Table 2
bon fiber are processed in the finished FRP bars, the collects the main ion content in seawater from dif-
surface often needs sizing treatment, so that the ferent areas in China and the average ion content in
interfacial region has a certain thickness, and its main seawater around the world, and it can be seen that
9866 J Mater Sci (2023) 58:9861–9893
Ions Seawater (world-average) [54] Natural seawater along the coast of mainland China Tap water [55]
there are also differences in the concentration of ions concentrations of chloride and sodium ions enter the
contained in seawater in different places, and this internal structure of FRP bars under the action of
difference also causes different degrees of degrada- water transport, precipitating out the aluminum,
tion and service life of FRP bars. That is to say, higher iron, calcium, potassium, and magnesium ions from
Figure 4 The corrosion mechanism of FRP bars in seawater. Adapted with permission from reference [30]. Copyright (2022), (Elsevier).
J Mater Sci (2023) 58:9861–9893 9867
the fibers, which will form a hydrated layer in the of development, aim to understand, master, and
fiber–resin interface region, causing serious damage exploit new chemical and physical performance
to the chemical properties and original form of the arising from multiscale systems between macro-
region (see Fig. 4) [52, 53]. In addition, SSC in long- scopic, mesoscopic, and microscopic materials. It is
term service in a seawater environment is subject to well known that the performance and strength of FRP
SO42- and Mg2? erosion, which leads to a weakening bars depend to a large extent on the adhesion
of the effective protection of SSC against FRP bars between fibers and resins. That is, the health of the
and also indirectly degrades the fibers/resins. fiber–resin interfacial region determines the reliabil-
From the perspective of material performance, the ity and durability of FRP bars over a long service life.
linear thermal expansion coefficients of the rein- Generally during the service life, due to different
forcement phase (basalt fiber, glass fiber, carbon environmental conditions and external loads, the
fiber) and the matrix phase (epoxy resin, polyester interfacial region exhibits non-uniform performance
resin, and vinyl ester) are quite different. In a high- degradation at the macroscopic and microscopic
temperature environment, the matrix phase expands levels, which may reduce the long-term or short-term
first and fills the interfacial region, causing some reliability of FRP bars. During the service life, the
fibers to be subjected to uneven stress transfer, which predicted physical or mechanical behavior may
may cause stress concentration and affect the adhe- change. Therefore, the fiber–resin interfacial region is
sion and compatibility between the fiber and the a sensitive area for seawater degradation of FRP bars,
matrix [56, 57]. Furthermore, the water molecules in and this region needs to be strictly controlled during
the interfacial region are rapidly moved to the matrix the processing and preparation of FRP composites.
phase due to the coupling effect of high temperature
and moisture, which promotes the aging speed of the Corrosion of fibers
matrix phase [58, 59]. No matter which factor affects
it, once cracks or voids are formed inside the resin Fiber as reinforcement material mainly controls the
matrix, water molecules will carry aggressive media mechanical properties of FRP bars. When the fibers
to penetrate the FRP composite system through dif- are severely corroded, FRP bars lose most of their
fusion and capillary action, and its structural integ- load-bearing capacity [62]. Generally, inorganic fibers
rity will be significantly damaged [60]. This form of (basalt, broken glass fibers, and carbon fibers) do not
diffusion conforms to Fick’s second law of diffusion absorb water, but long-term immersion in deionized
(Fick’s law, for short), which is expressed by Eq. (2), water or tap water will appear micro-cracking [63],
and the relationship between its diffusion constant and the exact mechanism is not clear yet. When FRP-
and temperature is expressed by the Arrhenius reinforced SSC is exposed to the marine environment
equation, as shown in Eq. (3) [48, 61]. for a long time, the high concentration of Cl- in
2 seawater combined with O2, H2O, and OH- in SSC
oC o C o2 C o2 C
¼ k þ þ ð2Þ will react with Fe2? and Al3? in B- and GFRP bars,
ot ox2 oy2 oz2
respectively, to produce Fe2O3nH2O (rust) and
Ed Al(OH)2Cl2- with a loose porous structure, as shown
k ¼ A exp ð3Þ
RT in reaction Eqs. (4–7) [29, 30]. These chemical corro-
sions lead to etching-like spots on the fiber surface,
where C is the moisture concentration, kg/m3; t is the
reducing the local cross-sectional area of fibers (see
time, s; k is the degradation rate, 1/time; A is the
Fig. 5) and predisposing it to stress concentration
constant of the material and degradation process; Ed
[64]. This can easily increase the possibility of load
is the activation energy; R = 1.38 9 10–23 J/K is the
redistribution during load bearing of fibers, making
Boltzmann’s constant; and T is the Kelvin
the service condition of FRP bars more complicated
temperature.
and safety performance reduced [65, 66]. The use of
Therefore, the formation of internal structural
mineral dopants to improve the compactness of SSC
defects in FRP bars caused by environmental factors
not only improves the Ca/Si ratio and cures the
is a long-standing problem, which can reduce the
chloride ions carried by itself, but also further
durability performance and mechanical properties of
improves the interfacial transition zone between FRP
FRP bars. Furthermore, resin materials, as a new field
bars, aggregates, and cement paste, which to a certain
9868 J Mater Sci (2023) 58:9861–9893
Figure 5 SEM image of fibers after corrosion: a Basalt fiber. Adapted with permission from reference [67]. Copyright (2022), (Elsevier).
b Glass fiber. Adapted with permission from reference [68]. Copyright (2022), (Material reports).
Alkaline environment
respectively, to generate Si–OH gel, liquid SiO-, and fiber will increase the contact area with OH- without
AlO -
2 . Among them, liquid SiO will also react with being effectively protected, increasing the degree of
H2O to produce Si–OH gel. This gel has the effect of corrosion and embrittlement of fibers. The specific
transporting free hydroxyl groups and water mole- manifestations are delamination and shedding on the
cules, which will accelerate the hydrolysis rate of the fibers’ surfaces (as shown in Fig. 7c) [70]. The degree
resin. Specifically, as in Eqs. (9)–(11) [57, 67, 72, 73]. In of corrosion of the fibers and resins near the surface
response to this, Scheffler et al. [74] aged basalt fibers of the GFRP bar shown in Fig. 7d is the same as that
and glass fibers in a 5% NaOH solution (PH [ 14) at shown in Fig. 7c, but fibers and the resin near the
40 and 60 °C for 7 days and found that the surface of center of bars remain intact [30]. Therefore, it can be
the two fibers was slightly etched (as shown in concluded that the closer the FRP bars are to their
Fig. 7a, b). Wang et al. [60] simulated the accelerated surface layer at higher temperatures for a long time,
aging of GFRP bars by SSC pore solution (PH = 13.4) the higher the water absorption of the resin and the
at 55 °C for 63 days and found that the epoxy resin greater the thermal aging rate, which eventually
was severely corroded, resulting in a debonding state leads to a decrease in the adhesion of the fibers to the
between the resin and basalt fibers. Therefore, the resin.
Figure 7 Morphology morphologies of FRP bars in pore solution: with permission from reference [60]. Copyright (2017), (Elsevier).
a BFRP. Adapted with permission from reference [74]. Copyright d GFRP. Adapted with permission from reference [60]. Copyright
(2009), (Elsevier). b GFRP. Adapted with permission from (2017), (Elsevier).
reference [74]. Copyright (2009), (Elsevier). c BFRP. Adapted
9870 J Mater Sci (2023) 58:9861–9893
Si OR þ ðHþ þ OH Þ ! Si OH þ ROH ð8Þ MK to prepare SSC, the generated hydrocalumite and
C–S–H gel have the effect of curing Cl-, and com-
Si O Si þ Rþ þ OH ! pared with ordinary concrete mixed with MK, the
Si OH þ RO Si ð9Þ
drying shrinkage of SSC rate is significantly lower
Naþ ðKþ Þ þ SiO2þ þ OH ! NaðKÞ Si H gel [87, 88]. SSC blended with fly ash can bind Cl-
ð10Þ physically and chemically in addition to reducing Cl-
permeability coefficient, water permeability coeffi-
Al2 O3 þ 2OH ðadsorbedÞ ! 2AlO2 aqueous cient, and self-shrinkage [87]. However, SF contains
þ H2 O ð11Þ 90–95% SiO2 compared with FA, and it will have a
significant volcanic ash effect with Ca(OH)2 in SSC,
The above analysis showed that the degradation of
generating more flocculated C–S–H, which can bind
FRP bars by the pore solution in concrete is very
more Cl-. This type of binding is an irreversible
significant. In this regard, using SCMs such as gran-
physical interaction [89]. For example, Yi et al. [70]
ulated blast furnace slag (GGBS), metakaolin (MK),
prepared seawater sea-sand mortar (SSM) using SF
silica fume (SF), and fly ash (FA) to replace part of the
instead of 35% cement and embedded BFRP bars in
cement can not only achieve the effect of reducing the
SSM and exposed them to seawater at 55 °C for
alkalinity of the pore solution in concrete but also
240 days. It was found that BFRP bars in the SSM
solidify Cl-, improve impermeability, reduce drying
without SF were more corroded, some of the resin
shrinkage, and improve the internal pore structure
was in a state of debonding from fibers, and the fiber
[55, 83, 84]. As can be seen in Table 3, both ordinary
bundles became relatively loose. In contrast, the resin
concrete and SSC are mixed with 40–70% GGBS, and
and fibers in the BFRP bars of SSM doped with 35%
the water permeability coefficient and chloride ion
SF maintained good integrity, and their microscopic
diffusion coefficient of the former are higher than
morphology is shown in Fig. 8. In addition, special
those of the latter [85, 86]. This is mainly due to the
cement such as high belite sulfate aluminum cement
reaction of Cl- in seawater and sea sand with C3A,
[90], geopolymer cement [91], and magnesium
Ca(OH)2, and CaSO4 to generate Friedel’s and
chloroxylate cement [92] is used instead of ordinary
Kuzel’s salts, which fill the internal pores of SSC.
silicate cement to achieve the purpose of reducing the
Similarly, adding a certain amount of aluminum-rich
16.7% FA, 0.13 1.10 – SP Lower alkalinity, higher resistance to chloride ion diffusion, water [55]
16.7% SF permeability and carbonization ability, improved physical and
chemical binding of Cl-, reduced drying shrinkage, severe bar
corrosion, lower corrosion of FRP bars, lower W/B and chemical
admixtures that increase the durability of the overall structure of the
SSC
0–10% MK 0.30 1.58 1.52 – [66]
100% OPC 0.36 2.22 3.47 SP [75, 76]
0–20% 0.40 0.81/ 1.71/ SP [77, 78]
GGBS 2.34 2.9
0–20% FA
0–20% SF 0.45 2.23 3.1–4.1 SP [79–81]
45–50% 0.50 2.42 3.69 WR/CN [82]
GGBS,
0–5% SF
30–40% SF 0.40 2.00 – SP [70]
*W/B: water/binder; S/B: sand/binder; C/B: coarse aggregate/binder; SP: superplasticizer; WR/CN: water reducer/chemical admixture
containing calcium nitrate
J Mater Sci (2023) 58:9861–9893 9871
Figure 8 Morphology morphologies of BFRP bars embedded in the SSM at 55 °C for 240 days: a, b 0% SF, and c, d 35% SF. Adapted
with permission from reference [70]. Copyright (2022), (Elsevier).
alkaline environment in concrete. However, the aggressive media also needs to be considered.
research on this type of cement is relatively shallow Therefore, the coupling of stress and environment
compared to ordinary cement, and it is currently in has a significant effect on the mechanical properties
the exploratory stage. Therefore, to meet the long- and long-term life of FRP bars [94]. In general, con-
term durability performance of FRP bars, the study of stant tensile and extrusion stresses accelerate the
a low alkalinity and high-density SSC is the main degradation of FRP bars. For example, FRP bars can
goal and direction of future research. leave defects such as cavities, bubbles, and uncom-
pact fiber–resin interfaces during the preparation
Stress and corrosive environment coupling process, and these defects not only create stress
concentrations but also form more microcracks.
In practical engineering, FRP bars often work with These microcracks may become a channel for corro-
loads. If applied in marine environments, the influ- sive media (water molecules, chlorides, hydroxides,
ence of the surrounding environment’s temperature, etc.) from the surrounding environment to enter the
hydroxides, chlorides, water molecules, and other
9872 J Mater Sci (2023) 58:9861–9893
interior of the FRP bars, thus reducing their long- high-performance SSC pore solution at 25 °C for
term durability. However, Nkurunziza et al. [95] 42 days, found that at the low-stress level (20%) the
found that not all stress levels adversely affect the internal structure of the G- and BFRP bars is rela-
long-term durability performance of FRP bars. In this tively complete, and their tensile strength retention
regard, the stress levels were divided into three values were greater than 90%. However, after being
stages, as shown in Fig. 9. In stage 1, when the stress subjected to high-stress levels (40%), the degree of
level was low, the internal defects of the FRP bars are damage was relatively severe for both types of FRP
not sufficient to form micro-cracks, and fibers were bars, especially the tensile strength retention of BFRP
not directly corroded. The external corrosive medium bars was reduced by about 50%, and their micro-
could only reach the internal structure of FRP bars by scopic morphologies are shown in Fig. 10a and b.
diffusion, which had a long life at this stage. In stage Deng et al. [97] and Zhang et al. [98] applied 40%
2, when the stress level was high, the defects inside compressive stress to both B- and GFRP bars and
the resin would gradually produce micro-cracks then immersed them in salt and alkali solutions at
under continuous stress, providing a convenient 40 °C for 90 days, respectively. It was found that
channel for aggressive media to enter the internal compared with the samples without compressive
structure of the FRP bars, making the life of FRP bars stress, the resin hydrolysis of the surface layer of FRP
reduced. In stage 3, when the stress continued to bars with compressive stress was more serious, and
increase, the number of cracks inside the resin some fiber bundles appeared loose, intertwined, and
becomes increased and fibers become brittle under entangled (see Fig. 10c, d), resulting in a 30–40%
the corrosive effect of a large amount of aggressive reduction in the final compressive strength retention
media, resulting in possible brittle fracture of FRP of both B- and GFRP bars in the salt and alkaline
bars. Therefore, in an environment like the ocean, the solutions. It indicates that the combined presence of
design stress of FRP bars should be lower than the stress, temperature, humidity, and aggressive media
stress level of the resin matrix cracking to ensure that increases the possibility of fibers’ brittleness, resin
FRP bars have a longer life under the coupling effect hydrolysis, and fiber–resin interface debonding. This
of stress and environment. In response to this, Wang is mainly because in the humid-hot environment, the
et al. [96] applied different stress levels (20% and moisture absorption softens the resin matrix and
40%) to G- and BFRP bars and, after exposure to reduces stress transfer, and elevated temperature
Figure 9 Deterioration mechanism of FRP bars subjected to and corrosive environment. Adapted with permission from
sustained load and environments coupling: a loading device. reference [93]. Copyright (2021), (Elsevier). c Effect of different
Adapted with permission from reference [67]. Copyright (2022), stress levels on the degree of deterioration of FRP bars.
(Elsevier). b and d Schematic diagram of the coupling of stress
J Mater Sci (2023) 58:9861–9893 9873
Figure 10 Microscopic
topographies of G- and BFRP
bars under different stress and
environmental coupling. a,
b BFRP specimens exposed to
SSC solution at 25 °C for
42 days: a 20% stress and
b 40% stress. Adapted with
permission from reference
[96]. Copyright (2018),
(Elsevier). c, d GFRP
specimens exposed to alkaline
solution at 40 °C for 90 days:
c 0% stress and d 40% stress.
Adapted with permission from
reference [98]. Copyright
(2019), (Elsevier).
9874 J Mater Sci (2023) 58:9861–9893
accelerates the destruction rate of the resin matrix, smax ¼ 0:849F D2 ð12Þ
reinforcing fibers, and fiber–resin interfacial region
by erosive substances, which often leads to a reduc-
where smax is the ILSS (MPa), F is the peak load (N),
tion in the strength and modulus of the fibers and the
and D is the diameter of FRP bars (mm).
resin matrix, Tending to result in a reduction in the
strength and elastic modulus of the fiber and resin
Residual ILSS
matrix [99, 100].
Figure 12 summarizes the influences of exposure
temperature, time, and alkalinity on the ILSS reten-
Mechanical properties analysis tion of FRP bars. The ILSS of FRP bars generally
decreases with the immersion time, and the elevated
The mechanical properties of FRP bars mainly
exposure temperature can enhance the degradation
include interlaminar shear—ASTM D4475 [101, 102],
rate. In addition, the fiber type and diameter can also
transverse shear—ASTM D7617 [103], tensile—ASTM
affect the degree of degradation of FRP bars. Specif-
D7205 [104], flexural—ASTM D4476 [105], compres-
ically, Wang et al. [10] compared the degradation of
sive—GB/T 1448–2005 [106], and bond properties
B- and GFRP bars in normal SSC (N-SSC) pore
with concrete—ASTM D7913 [107]. This review
solution (PH = 13.4) at 40 °C for 42 and 63 days. The
mainly summarizes the degradation behavior on the
results showed that the ILSS retention of BFRP bars
interlaminar shear, tensile, and bond properties of
exposed for only 42 days was less than that of GFRP
FRP bars under the following exposure conditions:
bars exposed for 63 days, indicating that the alkali
(1) pore solution/alkaline solution simulating the
resistance of GFRP bars was significantly greater than
alkaline environment inside SSC; (2) artificial sea-
that of BFRP bars. Furthermore, it is found that the
water/natural seawater simulating marine environ-
resistance of GFRP to salt condition was better than
ment; (3) FRP bars are embedded in SSC/SSM and
that of BFRP, especially at higher temperatures. To
immersed in a water-based solution. This reveals the
study the effect of high-performance SSC (HP-SSC)
mechanical property damage of FRP bars under the
on the ILSS of FRP bars, Wang et al. [10] prepared a
action of each factor and provides a reference for
pore solution with a pH = 12.7 according to the
designing more durable FRP bars for different envi-
alkaline environment of HP-SSC. After immersing
ronments. During the exposure test, elevated envi-
the GFRP bars in pore solution at 40 °C and 55 °C for
ronment temperature is normally applied to
63 days, the retentions were 87.9% and 85.8%,
accelerate the degradation of FRP bars. The relative
respectively. Compared with the alkaline environ-
residual interlaminar shear strength, tensile strength,
ment of N-SSC at pH = 13.4, the durability of GFRP
and bond strength are used to examine the durability
bars in HP-SSC was higher. Wu et al. [114] studied
performance of FRP bars after the exposure test; the
the long-term interlaminar shear properties of BFRP
device for these performance tests is shown in
bars exposed to an alkaline solution. It was found
Fig. 11.
that bars could maintain more than 80% of their
original ILSS after 63-day immersing. However,
Interlaminar shear strength (ILSS)
under an extremely similar environment, Sawpan
The interlaminar shear strength of FRP bars is known et al. [115] found that the retention of GFRP bars
as an important parameter for its quality control and remained above 85% after exposure for 420 days. It is
deterioration index [31, 104]. It not only reflects the mainly because its performance deterioration degree
conditions of the resin matrix and the fiber–resin can be highly correlated to the fiber type and mois-
interface but also is an important factor affecting the ture absorption rate. Similar results were also repor-
tensile and flexural strength of FRP bars. It controls ted in the studies by Rifai et al. [116]. In this regard, to
the bond properties with SSC/normal concrete reduce the alkaline environment of SSC and improve
[70, 111–113]. ILSS is generally measured by the short the durability of FRP bars, Yi et al. [70] added 35%
beam test method, and the result is compared with and 50% SF (relative to the weight of cement) in SSM
the original strength value, and its value is deter- to replace part of the cement. The results showed
mined by Eq. (12). after 180 days of exposure to seawater at 55 °C, the
J Mater Sci (2023) 58:9861–9893 9875
Figure 11 Test setups of the material performance of FRP bars: c Bond test (From two references). Adapted with permission from
a interlaminar shear test. Adapted with permission from reference reference [109]. Copyright (2022), (Elsevier). Adapted with
[10]. Copyright (2017), (Elsevier). b Tensile test. Adapted with permission from reference [110]. Copyright (2018), (Elsevier).
permission from reference [108]. Copyright (2019), (Elsevier).
embedded BFRP bars in two low-alkalinity SSMs t
(PH = 11.6 and 11.1) demonstrate relatively smaller Y ¼ 100 exp ð14Þ
s
variations in ILSS retention with increasing temper-
ature than their counterparts in normal SSM (PH = Model 3 [60, 70, 122]:
12.5). Bare BFRP bars immersed in simulated SSC
t
pore solutions display a similar trend as well. Yi et al. Y ¼ ð100 Y1 Þ exp þ Y1 ð15Þ
s
[117] also found that reducing the pH of simulated
SSC pore solutions from 13.2 to 12.3 had a more where Y is the strength retention value (%); a and b
significant impact on mitigating the ILSS loss of BFRP are the regression constants; t is the exposure time; s
bars than lowering it from 12.3 to 10.1. It showed that is the fitted parameter; and Y1 is the strength
reducing alkalinity also reduces the accelerated effect retention (%) at exposure time of infinity.
of elevated temperatures on the BFRP bars’ degra- Furthermore, based on the basic assumptions of
dation behavior. Besides that, the degradation degree Arrhenius’s theory, Eq. (3) can be transformed into
of FRP bars can be affected by the diameter. Sawpan Eqs. (16) and (17), which can be used to determine the
et al. [118] studied the residual ILSS of 20-mm-di- activation energy. Then the formula for calculating
ameter GFRP bars exposed in a seawater environ- the time shift factor (TSF) in the range from high
ment. The results showed that the ILSS of GFRP bars temperature (T2) to low temperature (T1) can be
decreased by only 2% after immersion in seawater at proposed, as shown in Eq. (18):
23, 55, and 75 °C for 240 days, respectively. Com-
1 1
pared with the results studied by Chen et al. [119] ¼ expðEd =RTÞ ð16Þ
k A
and Kim et al. [120], it can be concluded that FRP bars
with larger diameters have lower corrosion thickness 1 Ed 1
ln ¼ ln A ð17Þ
and higher residual ILSS. Similar conclusions were k RT
also reported in the studies by Ali et al. [62] and Bazli
Ed 1 1
et al. [121]. TSF ¼ exp ð18Þ
R T 2 T1
Long-term interlaminar shear behavior Model 1 was proposed by Bank et al. [128], which
could calculate the accelerated aging data of FRP
To predict the long-term performance of FRP bars in composites and plot the curve trend on a logarithmic
marine environments, the Arrhenius theory (Eq. 3) scale with a linear scale over time. However, this
was generally used by researchers based on short- model has also been successfully used to predict the
term data from accelerated degradation tests. The long-term mechanical properties of FRP bars in con-
basic assumption of the theory is that the degradation crete and never provides any hypothesis about the
behavior of the material does not vary with time and degradation mechanism [45, 123]. In addition, the
temperature during exposure, while the degradation strength retention of FRP bars approaches infinity at
rate accelerates with increasing temperature. aging time zero, which is contradictory to the real test
According to the Arrhenius theory, several prediction data [122]. Model 2 and Model 3 were proposed by
models were proposed by researchers [114, 122–128]. Phani and Bose [125, 126], and the degradation
Among these models, the three most commonly used mechanism of these two models was assumed to be
by researchers are shown in Fig. 13. These three debonding at the fiber-matrix interface, which was
models demonstrate that the shear, tensile, and flex- also confirmed with the SEM images by Wu et al.
ural properties degradation rate of FRP composites is [129] and Kamal et al. [69]. It should be emphasized
high in the initial stage and then reduces with the that the above three models are used to predict the
increase of exposure time and defined by: long-term shear and tensile properties of FRP bars.
Model 1 [45, 94, 128]: Through the analysis of the above three models,
Y ¼ a logðtÞ þ b ð13Þ the long-term shear behavior of FRP bars can be
predicted at any given temperature by using Model 2,
Model 2 [60, 124, 129]: respectively. The predicted master curve is shown in
Fig. 14. Furthermore, there is a need to compare the
J Mater Sci (2023) 58:9861–9893 9877
Figure 13 Schematic of three models for long-term life prediction of FRP bars. Adapted with permission from reference [60]. Copyright
(2017), (Elsevier).
Figure 14 Predictions for 6-mm-diameter FRP bars at given c CFRP. Adapted with permission from reference [10]. Copyright
temperatures (3.9–9.9 °C): a BFRP. Adapted with permission from (2017), (Elsevier). d BFRP. Adapted with permission from
reference [10]. Copyright (2017), (Elsevier). b GFRP. Adapted reference [70]. Copyright (2022), (Elsevier).
with permission from reference [10]. Copyright (2017), (Elsevier).
was the same in both water-based solutions after longer exposure and higher solution concentrations,
exposure 42 days. Nevertheless, Heshmati et al. [137] salt water caused more degradation compared with
believed that at a fixed temperature, the tensile tap water or deionized water. Hence, the more
strength damage of short-term immersion in deion- damaging effects of salt water compared with tap
ized/distilled water was more serious than that in water or deionized water on the tensile strength of
the salt solution. The reason for this was due to the FRPs, are mainly due to the fiber–resin interface
moisture-diffusion characteristics that would result damage. Dong et al. [138] studied the short-term
in a higher near-surface moisture concentration of the tensile properties of BFRP bars immersed in an
specimens immersed in deionized/distilled water alkaline solution of pH = 13. The test results showed
compared with a salt solution at the same tempera- that the tensile strength retention of bars was 70.4%
ture. Compared with the data studied by Wu et al. after 45-day immersion. Subsequently, Wang et al.
[129] and Chen et al. [119], it was found that with [60] used SSC pore solution with pH = 13.4 to
J Mater Sci (2023) 58:9861–9893 9879
Table 4 Comparison between field results and long-term prediction results of 6-mm-diameter FRP bars [10, 130]
Structures Mean annual Predicted and field Serviced years by Calculated ILSS Retention of field
T (°C) years at which ILSS 2007 strength retention of GFRP (%)
retention of FRP bars FRP bars after the
reaches 70% in N-SSC given serviced years
pore solutions (%)
Hall’s Harbor 7.6 3.5 9.0 5.0 5 60.5 82.0 69.8 100
Wharf
Waterloo Creek 9.9 2.7 7.0 3.8 6 44.7 73.6 57.3 100
Bridge
Joffre Bridge 4.1 5.6 13.3 7.4 7 63.8 82.9 71.2 100
Crowchild Trail 3.9 5.7 13.6 7.5 8 60.7 81.1 68.4 100
Bridge
Chatham Bridge 4.6 5.2 12.6 6.9 8 57.8 79.7 66.3 100
accelerate the degradation of GFRP bars. Bars could bars. Guo et al. [67] compared BFRP bars with car-
maintain more than 80% of its original tensile bon/basalt hybrid reinforced polymer (CBFRP bars)
strength after 60-day degrading, indicating that embedded in SSC and then exposed to seawater
GFRP bars are more resistant to alkali than BFRP environment. The results showed that the tensile
bars. Similar results were also reported in the studies strength retention of CBFRP bars was about 80% after
by Chen et al. [124]. In addition, reinforcing fibers being exposed to 55 °C for 180 days, while the
hybrid can also affect the tensile properties of FRP retention of CBFRP bars reached 73.8% after being
9880 J Mater Sci (2023) 58:9861–9893
exposed to the same temperature for only 90 days. It curve of the prediction is shown in Fig. 16, and the
is suggested that carbon fiber replacing a part of long-term prediction results are shown in Table 5.
basalt fiber processed into hybrid FRP bars is a Based on the data of Wu et al. [141] and Robertthe
promising approach to improve the durability of et al. [45], Wang et al. [58] predicted the service life of
BFRP bars. However, to date, few studies on the B- and GFRP bars in five bridge structures in Canada,
durability of CBFRP bars have been reported. It is where the mean annual temperature was in the range
worth noting that at the higher temperature, the of 3.9–9.9 °C. The results showed that it took
tensile strength retention of FRP bars embedded in 8.3–15.3 years for the tensile strength retention of
SSC is significantly greater than that directly BFRP bars to reach 70% in an alkaline solution. When
immersed in an alkaline solution. The main reason is GFRP bars were embedded in concrete and
that the thermal aging of the resin improves the cat- immersed in an alkaline solution for a long time, it
alytic effect of the alkali solution on the fibers took 17.8–20.4 years for the retention to reach 70%.
[36, 137]. In addition, the final tensile properties of Subsequently, a further study by Wang et al. [60, 96]
FRP bars subjected to continuous stress levels in predicted the service life of 6-mm-diameter BFRP
exposed environments have been less studied than bars immersed in HP-SSC and N-SSC pore solutions.
those of FRP bars not subjected to continuous stress The results showed that the tensile strength retention
levels. However, according to the experimental data of BFRP bars in both concrete decreased by 30%
of Wang et al. [96], higher stress levels could promote during the period of 33.4–68.5 years and
the degradation rate of FRP bars, resulting in lower 14.6–35.3 years. However, the service life of BFRP
durability performance. This result is in agreement bars in HP-SSC pore solution under 20% stress level
with the conclusion reached by Tu et al. [139]. Fur- was 5.1–10.0 years, which was about 80% lower than
thermore, according to the literature [139] and [140] it that of BFRP bars without stress effect. Besides that,
can be concluded that GFRP bars are more durable Bazli et al. [121] performed service life predictions for
than BFRP bars as the stress level and exposure time 4-mm and 8-mm GFRP laminates in five bridge
increase. structures in Canada. The results showed that the
strength retention of 4-mm laminates reached 70% in
Long-term tensile behavior only 0.2 years, while the retention of 8-mm laminates
was still higher than 70% after more than 20 years of
To further predict the service life of FRP bars, using service. The results are consistent with the view
model 3 to predict the tensile strength retention of B- drawn by Benmokrane et al. [62] that the larger the
and GFRP bars in different environments, the master
Figure 16 Master curves for predicting tensile strength retention with permission from reference [60]. Copyright (2017), (Elsevier).
of 6-mm-diameter BFRP bars in simulated SSC pore solutions b 20% stress level in N-SSC pore solution. Adapted with
environment: a unstressed level in HP-SSC pore solution. Adapted permission from reference [96]. Copyright (2018), (Elsevier).
J Mater Sci (2023) 58:9861–9893 9881
Structures Mean Time in years to reach 70% tensile retention of FRP bars using model 3
annual
BFRP in GFRP in concrete BFRP in HP- BFRP in Stressed BFRP in GFRP in
T (°C)
alkaline and in saline solution SSC solution N-SSC HP-SSC solution N-SSC
solution [141] [45] [60] solution [60] [96] solution [121]
diameter of the FRP bars, the smaller the corrosion steel bars and concrete is slightly different from that
thickness. of FRP bars. Studies have found that when the com-
According to the research of Mufti et al. [130], FRP pressive strength of concrete is greater than 30 MPa,
bars hardly experienced any deterioration behavior the interface damage between the two generally
after 8 years of service in field concrete structures. It occurs on the surface of FRP bars, i.e., the ribs on the
showed that the long-term prediction results of FRP surface of FRP bars are shear damaged by concrete
bars are too conservative. The same conclusion was [142–144]. The interface damage between ordinary
also reached in the long-term shear behavior predic- bar and concrete is generally due to shear damage to
tion of FRP bars in SSC pore solution. This difference the concrete caused by the ribs on the surface of the
may originate from the difference between the labo- bar [145].
ratory testing and field exposure environment,
mainly including exposure to humidity and temper- Residual bond strength
ature. In addition, the ambient temperature of FRP
bars during service is a dynamic process and not The factors that generally affect the bond perfor-
constant as used in the prediction model. Therefore, mance between FRP bars and concrete are the com-
in future research, it is necessary to compare and pressive strength of the concrete, the resin, and fiber
validate laboratory test results through the field ser- type that make up the FRP bars, and the surface
vice environments, to obtain the optimal laboratory characteristics and diameter of the bars. In addition,
test protocols, and to establish a more accurate the dry humidity, salt-alkalinity, temperature, and
degradation model of FRP composites in marine service time of the surrounding environment should
environments. not be ignored, and the relevant research data are
summarized in Table 6. Dong et al. [148] compared
Bond strength the bond properties of FRP bars with epoxy resin and
vinyl ester resin as the matrix to concrete. The results
The synergistic effect between reinforcing bars and showed the maximum bond strength reduction of
concrete mainly depends on the effective bond per- approximately 13% for FRP bars with vinyl ester
formance between the two. Its bond strength has a resin after immersion in seawater at 40 °C for
significant effect on crack control and tensile strength 60 days, while the bond strength of the epoxy resin
of concrete and the effective anchoring force of FRP bars did not change. To compare the effect of
structural bars. The bond failure mechanism between fiber types on bonding properties, Wang et al. [110]
9882 J Mater Sci (2023) 58:9861–9893
B/V/13 Ribbed BFRP embedded in SSC (PH = 12.9) and dry–wet 40 90 9.5 87 [146]
(seawater) cycling
40 180 11.4 105
40 270 10.1 92
B/V/13 Ribbed BFRP embedded in SSC (PH = 12.9) and immersed in 40 90 10.0 92 [146]
seawater
40 180 8.7 80
40 270 8.6 78
G/E/6 Ribbed BFRP embedded in coral concrete (embedment length was 60 60 7.2 80.5 [147]
48 mm, cover thickness was 30 mm) and immersed in seawater
60 120 4.1 45.9
30 120 9.7 93.4
60 120 8.5 82.6
G/E/10 Sand-coated GFRP embedded in normal concrete (PH = 12.9) and 40 60 18.4 100 [147]
immersed in seawater
Helical wrap GFRP
Lugs GFRP
60 120 15.9 86.4
23 60 16.3 86.9
60 120 19.9 89.3
B/V/12 Sand-coated BFRP with shallow spiral indentations embedded in 60 30 24.4 87.8 [112]
normal concrete (PH = 12.5) and immersed in artificial seawater
60 60 25.7 92.3
60 90 23.9 85.9
G/V/12 Ribbed GFRP embedded in normal concrete (PH = 12.5) and 60 30 18.5 100 [112]
immersed in artificial seawater
60 60 18.2 99.1
60 90 17.7 96.0
B/V/8 Ribbed and sand-coated BFRP embedded in normal concrete 40 45 19.6 94.1 [148]
(embedment length was 40 mm, cover thickness was 46 mm,
PH = 12.9) and immersed in artificial seawater
55 45 18.2 87.5
55 60 18.1 87.1
B/E/8 40 45 18.8 103.3
40 60 18.4 101.4
G/V/8 Ribbed GFRP embedded in normal concrete (PH = 12.9) and 40 45 24.6 107.1 [148]
immersed in artificial seawater
40 60 21.3 92.9
C/E/8 Ribbed CFRP embedded in normal concrete (PH = 12.9) and 25 45 26.7 110.0 [148]
immersed in artificial seawater
40 30 29.2 120.4
55 45 24.5 101.2
B/V/12 Deformed BFRP embedded in normal concrete and immersed in 40 45 14.8 95.6 [149]
alkaline solution (PH = 12.9)
40 90 13.3 86.0
50 90 18.4 118.7
50 180 18.0 116.3
60 180 18.4 118.7
J Mater Sci (2023) 58:9861–9893 9883
Table 6 continued
B/V/12 Sand-coated BFRP with shallow spiral indentations embedded in 60 30 26.2 94.1 [112]
normal concrete (PH = 12.5) and immersed in artificial seawater
60 60 26.5 95.3
60 90 24.3 87.3
G/V/12 Ribbed GFRP embedded in normal concrete (PH = 12.5) and 60 30 18.7 101.8
immersed in artificial seawater
60 60 18.3 99.4
60 90 18.2 98.6
*B—BFRP bar, G—GFRP bar, C—CFRP bar, V—vinyl resin, E—epoxy resin, D—diameter (mm)
embedded G- and CFRP bars with almost the same moisture absorption of FRP bars [149]. Dong et al.
surface roughness in SSC, respectively. When the two [148] further studied the influence of humid and hot
types of bars were not subjected to any corrosion, the environments on the bond performance of CFRP
bond strength of the former was smaller than that of bars. Exposure tests were carried out in seawater at
the latter. This may be related to the stiffness of the 40 °C and 55 °C, respectively. The results showed
reinforced fiber. The same results were also reported that the bond strength appeared to increase and then
in the studies by Aiello et al. [150] and Baena et al. decrease after exposure for 30 days and 45 days, and
[151]. When it was exposed to seawater at 60 °C for the maximum bond strength retention was greater
120 days, the bond strength retention of GFRP bars than 100%. This is attributed to the fact that the
was only 45.9%, while CFRP bars could maintain transverse expansion coefficient of CFRP bars (about
more than 80% of their original bond strength. It 22 9 10–6/K) is larger than that of concrete
indicates that the long-term synergistic effect of CFRP (14.5 9 10–6/K). This means that when the tempera-
bars and SSC is better than that of GFRP bars under ture rises, the CFRP bars produce an extrusion effect
the influence of seawater and alkaline solution. For on the concrete in the ring direction, thus improving
the surface characteristics of FRP bars, the rougher the bond strength between them. However, when the
the surface, the greater the chemical adhesion, fric- extrusion force was greater than the maximum tensile
tion, and mechanical interlocking forces between FRP stress of the concrete, the bond strength was reduced
bars and concrete [152]. Altalmas et al. [112] com- instead. Similar results were also reported in the
pared the long-term bond strength of ribbed GFRP studies by Hassan et al. [149] and Taha et al. [144].
bars and sand-coated BFRP bars. The results showed Currently, the exposure tests of FRP bars embed-
that the bond strength of sand-coated BFRP bars was ded in SSC are quite limited. Further studies are
greater than that of ribbed GFRP bars. In this regard, needed to fully understand the bond behavior of FRP
Emparanza et al. [147] further investigated the effect bars after being exposed to a marine engineering
of GFRP bars with sand-coated, helically grooved, environment.
and surface lugs on the bond performance. It was
found that the bond strength of GFRP bars with Long-term bond behavior
surface lugs was highest after the specimens were
immersed in seawater at 60 °C for 120 days. Fur- At present, the research on the long-term prediction
thermore, according to the data analysis of Dong of bond properties of FRP bars is relatively limited.
et al. [146] and Emparanza et al. [147], long-term Researchers predicted the long-term bond-strength
immersion has a significantly greater impact on the retention of FRP bars was performed according to the
bond properties than the dry–wet cycle. This may be method in fib Bulletin 40 [153]. The method includes a
related to the permeability of concrete and the safety factor (genv.b) for bond strength that takes into
9884 J Mater Sci (2023) 58:9861–9893
Table 7 Predicted bond stress retention of BFRP bars embedded in normal concrete and SSC after 50-year service life
Moisture condition nmo MAT ( °C) nT n Deformed BFRP (6 mm) bars embedded Ribbed BFRP embedded in SSC
in normal concrete and dry-moist (PH = 12.9) and dry-moist (seawater)
(seawater) [149] [146]
account bond deterioration with time, determined environmental moisture, temperature, and service
according to Eq. (19) [146, 149]. life, respectively.
genv;b ¼ 1=½ð100 R10 Þ=100n ð19Þ Based on the above theory, Hassan et al. [149]
predicted the long-term bond strength retention of
n ¼ nmo þ nT þ nSL ð20Þ BFRP bars embedded in normal concrete, as shown in
where R10 is standard reduction value in percent per Fig. 17. According to fib Bulletin 40 [153], assuming a
decade (logarithmic decade) based on the test data. moisture-saturated condition, nmo = 1 and nSL = 2.7
nmo, nT, and nSL are the influence terms for at a service life of 50 years. As the nT used by Ser-
bescu [154] was 1.5, 2.0, and 2.5 at 40 °C, 50 °C, and
60 °C, respectively. All R10 could be determined by
the average slope of the degradation lines. For
example, the R10 value of BFRP bars at 50 °C was
7.1%, predicting bond stress retention (1/genv.b) after
50 years was 66%. Table 7 shows the calculation
results of other 1/genv.b values. The values of nmo, nT,
and nSL are all recommended by fib Bulletin 40.
The bond strength retentions of BFRP bars after
50 years of exposure in dry, moist, and moisture-
saturated environments ranged from 71 to 92%.
Subsequently, based on the same method, Dong et al.
[146] predicted the bond strength retention of BFRP
bars embedded in SSC. The results showed that the
bond strength retention of BFRP bars after 50 years of
service life in dry, moist, and moisture-saturated
environments ranged from 47 to 83% (see Table 7). To
verify the accuracy of the model, further work is
needed with longer exposure tests in different
Figure 17 Master curves for predicting bond strength retention of environments.
6-mm-diameter BFRP bars embedded in normal concrete and
immersed in alkaline solution. Adapted with permission from
reference [149]. Copyright (2016), (Elsevier).
J Mater Sci (2023) 58:9861–9893 9885
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