RA For Tightness Test

WASTE WATER TREATMENT PROJECT
Hazard Identification, Risk Assessment & Risk Control

Register
RISK ASSESSMENT FOR TIGHTNESS TEST
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INITIAL RESUDIAL
Sr. Process Potential
1-25
Risk Involved Risk Control Measure
1-5
1-5
Risk Level 1-25

1-5
1-5Probability
No Activity Hazards
Probability
Risk Level
Severity
Severity
1.0 Preparation Injury of non- 3 2 6  Permits with relevant information 1 2 2
Injury,
for awareness of should be available (drawing,
Property
Tightness Hazards connection joint, Marked up P&ID)
damage.
Test  Barricade the area properly & provide
signage, warning signs and information
of the hazard to other personnel using
megaphone/ whistle.
 Inspection of equipment, tools,
connection of hoses is required. All
temporary hose and piping connections
should be pressure rated and inspected
for damage/ defects prior to use.
 TBT for all personnel involved in activity
should be conducted; discussion
includes hazards and precautions for
particular activity.
2.0 Tightness Equipment Injury 4 3 12  All equipment such as hoses & 1 3 3
test failure compressors to be inspected prior to
Execution use. Daily inspection of equipment such
as compressors should be filled up prior
to use.
 Keep Safe distance (compressor area:
THE BAHRAIN PETROLEUM COMPANY B.S.C. (CLOSED)
BAPCO Doc. No.: RP- 053735
WASTE WATER TREATMENT PLANT PROJECT (WWTPP) Page 2 of 8
RISK ASSESSMENT FOR TIGHTNESS TEST Doc. No.: 100210-HSE-RA-050 Rev. 02
Download HSE Docs hseprof.cim

Register
INITIAL RESUDIAL
1-25
1-5
1-5
Risk Level 1-25

1-5
1-5Probability
No Activity Hazards
Probability
Risk Level
Severity
Severity
3m, manifold area: 3m, temp. pipe
area: 2m); barricade and warning signs
such as (PRESSURE TEST-NO ENTRY) to
be installed & avoid approaching the
equipment unnecessarily.
Failure of 4 3 12  Keep safe distance (compressor area: 1 3 3
Injury,
Temporary 3m, manifold area: 3m, temp. pipe
Property
and area: 2m); anchor & shoe to be
damage.
permanent installed for keeping the pipe on
piping position.
caused by  Appropriate check of valves position,
over pressure temporary pipe connections and proper
or improper line-up prior to start of test.
bolt / gasket  Before starting the air compressor,
at flange ensure that pressure gauge/ Pressure
joints, etc. Relief Valve are in place and in proper
working condition. Calibration
certificate shall be made available.
 LOCK-OUT/TAG-OUT will be
implemented on system under test if
required.
 Job watchman acquainted with


Register
INITIAL RESUDIAL
1-25
1-5
1-5
Risk Level 1-25

1-5
1-5Probability
No Activity Hazards
Probability
Risk Level
Severity
Severity
necessary information regarding
compressor operation and piping
system knowledge to stand by.
 Person in charge of valve handling and
compressor operation should keep the
right position and away from line of
fire.
Injury of 3 3 9  Whip arrestor to be used on hose 1 3 3
Injury,
personnel connection.
Property
caused by  Keep safe distance (compressor area:
damage.
detachment/ 3m, manifold area: 3m, temp. pipe
vibration of area: 2m) anchor & shoe to be installed
connected for keeping the pipe on position.
hoses  Barricade the area properly & provide
signage and warning signs such as
(PRESSURE TEST-NO ENTRY) near
temporary pipelines, compressor,
manifold and system/line under test.
3.0 Holding of Repair of Injury 3 2 6  Installation of barriers & warning tags 1 2 2
Pressure, Leaks in at all flange connections with proper
inspection pressurize signage e.g. (PRESSURE TEST-NO
and repair system ENTRY)


Register
INITIAL RESUDIAL
1-25
1-5
1-5
Risk Level 1-25

1-5
1-5Probability
No Activity Hazards
Probability
Risk Level
Severity
Severity
of leaks  Once leak/s found, no repair to be
conducted if the system is under
pressure. Depressurize, repair, re-
conduct test.
 The inspector shall wear proper PPE.
Such as protective glasses, gloves and
full body harness if inspection in
scaffolding structure.
4.0 Discharge Improper Injury & 4 1 4  The system pressure once completed 1 1 1
of test discharge/ Damage to must be released gradually thru vents
medium disposal of existing or drains.
test medium facility  Area shall be properly barricaded with
signs.
5.0 General 3 2 6  Check all tools and don’t use defective 1 2 2
Defective & Injuries.
Activity tools. Keep the tools clean and free
Greasy Tools.
from any lubricants like oil grease etc.
 No improvised tools shall be used.
 Employees shall ensure that tools are in
good condition and if a defect is
observed then it must be replaced.
 Supervisor shall ensure that required
proper tools are available and they are

Register
INITIAL RESUDIAL
1-25
1-5
1-5
Risk Level 1-25

1-5
1-5Probability
No Activity Hazards
Probability
Risk Level
Severity
Severity
in good condition.
 Mushroom head tools shall be rectified
or replaced.
 All hammers heads shall be fitted firmly
to the wooden handles.
 Flogging spanners shall be kept clean
and in congested area, hammering
shall be done with extreme care.
 Penetrating liquids shall be used for
unbolting process.
3 3 9  All tools and equipment must be 1 3 3
Improper Slips, Trips &
storage of Stress. properly stored.
tools and  All spare parts must be identified,
spare parts. marked and stored correctly.
3 3 9  All employees must wear required PPE 1 3 3

Compressed Pressure
air. injury. for all jobs.
 All employees must wear safety
goggles/respiratory mask while using
compressed air for any job. Note:
Compressed air must never be used for
drying or cleaning any individual. All


Register
INITIAL RESUDIAL
1-25
1-5
1-5
Risk Level 1-25

1-5
1-5Probability
No Activity Hazards
Probability
Risk Level
Severity
Severity
connections shall be fitted with whip
check arrestors.
3 2 6  All slippery surfaces shall be cleaned 1 2 2
Slippery Slips and
surface. Falls. immediately using sawdust or sand.
 All hose connections should be properly
arranged and provided with barricades
or warning tapes
4.0 Working at 4 3 12  Qualified personnel to erect scaffolding 1 3 3
Unsecured Collapse of
Height (standard) and green scaffold-tags
platform platform,
Injury. must be attached.
 Ensure scaffold platforms are fit for
purpose (Working or Load Bearing). Do
not overload platforms with personnel
& equipment
4 3 12  Always use buckets to store tools, 1 3 3
Falling Injury and
objects. damage to consumables, and scrap materials.
equipment. Never carry any materials up a ladder.
Remove all unwanted materials as soon
as possible.
 Always wear PPE.
 Check toe boards, mid-rails & hand rails
are secured

Register
INITIAL RESUDIAL
1-25
1-5
1-5
Risk Level 1-25

1-5
1-5Probability
No Activity Hazards
Probability
Risk Level
Severity
Severity
4 3 12  Never alter any scaffolding, only 1 3 3
Unauthorized Falls.
alterations scaffolding crew is allowed to make the
necessary alterations.
Notes:
1. Full time Safety / Supervisory coverage shall be ensured at site.
2. All the required permits shall be obtained before starting the job.
3. All issued work permits and copies of Risk Assessment shall be kept in a Permit Box at site.
4. The Supervisor shall conduct Tool Box Talk & explain the risks and control measures to all crew
members.
5. Before leaving the work site on completion of each day’s work, the area shall be checked for
proper house-keeping, elimination of all possible sources of fire, shutdown of all construction
equipments, proper storage of tools and tackles etc
6. All employees must know the emergency procedures of BAPCO.
7. Attendance sheet of Toolbox Talk shall be available for audit; subsequently it must be submitted to
GS.
8. Provide portable toilet, proper barricading of the work area with signage.
9. Cool down shelter and drinking water shall be available at site.
10.Ensure the work / resting area, shall be kept neat and clean and all rubbish is put into the waste
and shall be disposed on regular basic.


Register
GS E&C Commissioning. GS E &C GS E &C BAPCO
Prepared By : _____________ Reviewed By : ____________ Approved By : __________ Approved By : ___________

Ariel Dela Cruz H U Lee Ariel Dela Cruz C G Sudhakaran
Commissioning Manager HSE Manager F, H & S Department


RA For Tightness Test

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WASTE WATER TREATMENT PROJECT

Hazard Identification, Risk Assessment & Risk Control

Sr. Process Potential

Risk Level 1-25

RISK ASSESSMENT FOR TIGHTNESS TEST Doc. No.: 100210-HSE-RA-050 Rev. 02

Download HSE Docs hseprof.cim

Sr. Process Potential

Risk Level 1-25

THE BAHRAIN PETROLEUM COMPANY B.S.C. (CLOSED)

RISK ASSESSMENT FOR TIGHTNESS TEST Doc. No.: 100210-HSE-RA-050 Rev. 02

Download HSE Docs hseprof.cim

Sr. Process Potential

Risk Level 1-25

THE BAHRAIN PETROLEUM COMPANY B.S.C. (CLOSED)

RISK ASSESSMENT FOR TIGHTNESS TEST Doc. No.: 100210-HSE-RA-050 Rev. 02

Download HSE Docs hseprof.cim

Sr. Process Potential

Risk Level 1-25

RISK ASSESSMENT FOR TIGHTNESS TEST Doc. No.: 100210-HSE-RA-050 Rev. 02

Download HSE Docs hseprof.cim

Sr. Process Potential

Risk Level 1-25

3 3 9  All employees must wear required PPE 1 3 3

THE BAHRAIN PETROLEUM COMPANY B.S.C. (CLOSED)

RISK ASSESSMENT FOR TIGHTNESS TEST Doc. No.: 100210-HSE-RA-050 Rev. 02

Download HSE Docs hseprof.cim

Sr. Process Potential

Risk Level 1-25

RISK ASSESSMENT FOR TIGHTNESS TEST Doc. No.: 100210-HSE-RA-050 Rev. 02

Download HSE Docs hseprof.cim

Sr. Process Potential

Risk Level 1-25

THE BAHRAIN PETROLEUM COMPANY B.S.C. (CLOSED)

RISK ASSESSMENT FOR TIGHTNESS TEST Doc. No.: 100210-HSE-RA-050 Rev. 02

Download HSE Docs hseprof.cim

GS E&C Commissioning. GS E &C GS E &C BAPCO

Prepared By : _____________ Reviewed By : ____________ Approved By : __________ Approved By : ___________

THE BAHRAIN PETROLEUM COMPANY B.S.C. (CLOSED)

RISK ASSESSMENT FOR TIGHTNESS TEST Doc. No.: 100210-HSE-RA-050 Rev. 02

Download HSE Docs hseprof.cim

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Prepared By : _ Reviewed By : Approved By : Approved By : _