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CONSTRUCTION PROCEDURE FOR

IMPULSE TUBE INSTALLATION WORKS

3X330 MW POWER PLANT PROJECT

 DOCUMENT NO. :
P-T3109-EI-012
CONSTRUCTION PROCEDURE FOR ISSUED DATE :
IMPULSE TUBE INSTALLATION WORKS 21-02-2009

UNIT ISSUING : APPROVED BY : PAGE REVISION

E & I Dept Site Manager 2 of 14 01

INDRAMAYU- WEST JAVA.

DOCUMENT NO : P-T3109-EI-012

ORIGINATED BY REVIEWED BY APPROVED BY DISTRIBUTION

- SDCC : Original
- CNEEC : Copy
- All Dept. : Copy

Sigit I. M. Arifin Iman P. Agus S.

ISSUED EFFECTIVE
REV. NO BRIEF OF REVISION
DATE DATE
01 21/02/09 21/02/09 Additional : content 6.2 Risk Analysis (p. 4) and
attachment (1 sheet) of HSE Aspects Identification, Risk
Assessment and Risk Control.

TABLE OF CONTENT

NO DESCRIPTION PAGES

1 TITLE 3

2 SCOPE 3

3 OBJECTIVE 3

4 REFERENCE 3
 DOCUMENT NO. :
P-T3109-EI-012
CONSTRUCTION PROCEDURE FOR ISSUED DATE :
IMPULSE TUBE INSTALLATION WORKS 21-02-2009

UNIT ISSUING : APPROVED BY : PAGE REVISION

E & I Dept Site Manager 3 of 14 01

5 RESPONSIBILITY 3

6 WORK PROCEDURE 3

6.1 GENERAL 3

6.2 RISK ANALYSIS 4

6.3 PREPARATION OF WORKS 4

6.4 MATERIAL 4

6.5 IMPULSE TUBE INSTALLATION 4

Attachment 1 Impulse Tube, Air supply tube, tubing
7
arrangement
Attachment 2 Air supply piping typical detail for air
9
supply tubing
Attachment 3 Supporting for air tubing on the punching
10
plate
Attachment 4 Supporting for piping (Type A) 12

Attachment 5 Supporting for piping (Type B) 13

Attachment HSE Aspects Identification, Risk Assessment
14
and Risk Control

1. TITLE

Procedure for Impulse Tubing Installation Works

2. SCOPE

This procedure is to describe the minimum requirements for Impulse Tube

Installation Works which is of prime importance for the personnel safety and
system availability.

3. OBJECTIVE
 DOCUMENT NO. :
P-T3109-EI-012
CONSTRUCTION PROCEDURE FOR ISSUED DATE :
IMPULSE TUBE INSTALLATION WORKS 21-02-2009

UNIT ISSUING : APPROVED BY : PAGE REVISION

E & I Dept Site Manager 4 of 14 01

This is to assure that the requirements of Impulse Tube works are meets the
codes requirements and contract specifications. To make sure, the works
are carried out in acceptable workmanship and follow the requirements in
the quality manual.

4. REFERENCE

4.1 Project Quality Plan/ PQP (Q-T3109-119)

4.2 Contract Document (CT3109-703)
4.3 Construction Drawing (F744S-K-index)
4.4 P-HSE-001- Management and Implementation of HSEMS
4.5 W-HSE-001- Project HSE Management System Plan

5. RESPONSIBILITY
5.1 The Instrument Engineer at site shall be responsible for the planning
scheduling and coordination, record and monitor progress of
instrument works. To guide the supervisors in the field in terms of
engineering and technical problems.

5.2 The Instrument Superintendent shall be responsible for the daily

construction activities to coordinate with Area Supervisors and
support The Supervisors in terms of technical matters.

5.3 The Instrument Supervisors shall be responsible to the respective

superintendents and carry out the direct field activities through the
skilled and unskilled workers according to the installation procedures
and drawings and applicable procedures for impulse tube
installations.

6. WORK PROCEDURE

6.1 GENERAL

1. The field installation, inspection and test of electrical facility shall

be executed according to the relevant drawings and documents
specified in paragraph 4.0.
2. The work shall be done according to good workmanship and by
using the suitable tools and material as stated in the construction
drawings, approve documents, and procedures and it shall be
studied before carry out any instrument works.
3. Field Engineers will ensure that they are in possession of the
following documents, prior to the commencement of the works:
 DOCUMENT NO. :
P-T3109-EI-012
CONSTRUCTION PROCEDURE FOR ISSUED DATE :
IMPULSE TUBE INSTALLATION WORKS 21-02-2009

UNIT ISSUING : APPROVED BY : PAGE REVISION

E & I Dept Site Manager 5 of 14 01

4. Safety and Sanitation.

Full care and pre-caution shall be given by the field management
for the safety and sanitation of workman in the field to prevent
accidents during execution of the works.

6.2 RISK ANALYSIS

6.2.1 Check tubing condition before installation

6.2.2 Check tools and accessories condition like tube bender, cutter
tube, arc welder.
6.2.3 Check safe access area to install the tube
6.2.4 If tube is required to be welded, ensure that to be done by
certified welder to avoid the leakage.
6.2.5 Workmen wear proper PPE (helmet, safety shoes, hand
gloves). Please see attachment for HSE Aspects,
Identification, Risk Assessment and Risk Control.
6.2.6 Perform house keeping after job completion.

6.3 PREPARATION OF WORK

Prior to commencement of tube impulse installation work, Instrument

Engineer will liaise with the Construction Department to ensure the
correct drawings are available to the field force. Instrument Engineer
will, after consultation with the Certification Documents, establish any
special requirements which may need to be fulfilled during installation
of impulse tube. He will ensure the Construction Department are fully
aware of these needs.

6.4 MATERIAL
Each Tube or items of equipment to be installed shall be Inspected to
check that it's data agrees with the Specification

6.5 IMPULSE TUBE INSTALLATION

The following instructions are to be followed for the installation of

pneumatic and impulse piping.

1. All pipe and tube fittings installed to be of approved type.

 DOCUMENT NO. :
P-T3109-EI-012
CONSTRUCTION PROCEDURE FOR ISSUED DATE :
IMPULSE TUBE INSTALLATION WORKS 21-02-2009

UNIT ISSUING : APPROVED BY : PAGE REVISION

E & I Dept Site Manager 6 of 14 01

2. Pipes or tubes installed, but not connected, will have the ends
closed in an air approved method to prevent the entry of any
foreign material.

3. Where instrument pipes/tubing are run parallel to each other,

joints will be systematically staggered and neatly off-set. There
will be at least two pipes/tubes adjacent joints.

4. Where compression fittings are used the fittings will be

installed in strict accordance with the manufacturers
recommendation.

5. The number of joints in pipe work shall be kept to a minimum,

consistent with good practice

6. Welding requirement for impulse tube as under :

6.1.1 Impulse lines will be kept as short as

possible, consistent with good practice and accessibility.
6.1.2 If it is required for welding to connect
the tubing, a qualified welder shall weld especially for
tube less than 10mm diameter.
6.1.3 After welding the surface should clean,
free from rubist and no clogging

7. Horizontal runs of pipes and tubes will have pipes/tubes laid

vertically, one above the other, as far as possible and shall be
run with the minimum number of changes of direction
consistent with good practice and neat appearance.

8. All pneumatic signal tubing will be cleaned by blowing through

with filtered air before connection to instruments

9. Single core tubing will be run in such a manner as to give the

maximum protection against mechanical damage

10. Long runs of stainless steel tubing shall be supported by

galvanized tray with insulated nylon fixing bruts.

11. Where permanent enclosures, trunking or conduit etc. are left

with space for tubes to be pulled .in at some future date a
galvanized draw wire of adequate size will be left in the
enclosure.

12. Multi-core tubing will not be bent to radi less than the
manufacturers recommendation.
 DOCUMENT NO. :
P-T3109-EI-012
CONSTRUCTION PROCEDURE FOR ISSUED DATE :
IMPULSE TUBE INSTALLATION WORKS 21-02-2009

UNIT ISSUING : APPROVED BY : PAGE REVISION

E & I Dept Site Manager 7 of 14 01

13. Special care will be taken when multi core tubing is being
installed in low ambient temperature.

14. All impulse piping will in general be run with a slope of not
more than 1.2 except where otherwise specified. The slope of
the impulse pipe work shall be down from the tapping point for
liquids, steam and condensable, and up from the tapping for
gas service, unless special provisions are made for venting
and draining.

15. Ensure that the correct sitting of vents and drains are at the
highest or lowest points of the piping run.

16. Piping and tubing shall be adequately supported and fixed at

distance not exceeding those in the following table :

Size (in mm) max distance between support

12 or less continuously supported

10 to 20 1500 mm
25 2000 mm
40 to 50 3000 mm

Attachment 1

IMPULSE TUBE, AIR SUPPLY TUBE, TUBING ARRANGEMENT

 DOCUMENT NO. :
P-T3109-EI-012
CONSTRUCTION PROCEDURE FOR ISSUED DATE :
IMPULSE TUBE INSTALLATION WORKS 21-02-2009

UNIT ISSUING : APPROVED BY : PAGE REVISION

E & I Dept Site Manager 8 of 14 01
 DOCUMENT NO. :
P-T3109-EI-012
CONSTRUCTION PROCEDURE FOR ISSUED DATE :
IMPULSE TUBE INSTALLATION WORKS 21-02-2009

UNIT ISSUING : APPROVED BY : PAGE REVISION

E & I Dept Site Manager 9 of 14 01
 DOCUMENT NO. :
P-T3109-EI-012
CONSTRUCTION PROCEDURE FOR ISSUED DATE :
IMPULSE TUBE INSTALLATION WORKS 21-02-2009

UNIT ISSUING : APPROVED BY : PAGE REVISION

E & I Dept Site Manager 10 of 14 01

Attachment 2

AIR SUPPLY PIPING TYPICAL DETAIL FOR AIR SUPPLY TUBING

 DOCUMENT NO. :
P-T3109-EI-012
CONSTRUCTION PROCEDURE FOR ISSUED DATE :
IMPULSE TUBE INSTALLATION WORKS 21-02-2009

UNIT ISSUING : APPROVED BY : PAGE REVISION

E & I Dept Site Manager 11 of 14 01

Attachment 3

SUPPORTING FOR AIR TUBING ON PUNCHING PLATE

METHOD ‘C’ (3-12 PCS)

 DOCUMENT NO. :
P-T3109-EI-012
CONSTRUCTION PROCEDURE FOR ISSUED DATE :
IMPULSE TUBE INSTALLATION WORKS 21-02-2009

UNIT ISSUING : APPROVED BY : PAGE REVISION

E & I Dept Site Manager 12 of 14 01
 DOCUMENT NO. :
P-T3109-EI-012
CONSTRUCTION PROCEDURE FOR ISSUED DATE :
IMPULSE TUBE INSTALLATION WORKS 21-02-2009

UNIT ISSUING : APPROVED BY : PAGE REVISION

E & I Dept Site Manager 13 of 14 01

Attachment 4

SUPPORTING FOR PIPING (TYPE A)

 DOCUMENT NO. :
P-T3109-EI-012
CONSTRUCTION PROCEDURE FOR ISSUED DATE :
IMPULSE TUBE INSTALLATION WORKS 21-02-2009

UNIT ISSUING : APPROVED BY : PAGE REVISION

E & I Dept Site Manager 14 of 14 01

Attachment 5

SUPPORTING FOR PIPING (TYPE B)

METHOD ‘D’