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FAA 2018 0431 0004 - Attachment - 1
FAA 2018 0431 0004 - Attachment - 1
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ENGINE - HUB, FRONT, HIGH PRESSURE COMPRESSOR
(HPC) AND GEAR, NO. 3 BEARING BEVEL - DECREASE OF
THE HPC FRONT HUB LIFE AND REPLACEMENT OF THE
HUB AND GEAR TO IMPROVE HPC DURABILITY
DMC: PW1000G-C-72-00-0106-00A-930A-D | Issue No: 000.04 | Issue Date: 2018-05-15
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ALERT SERVICE BULLETIN
Revision History
Original Issue (001) June 15, 2018
MODEL APPLICATION
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PW1127G-JM, PW1127GA-JM, PW1130G-JM, PW1133G-JM, PW1133GA-JM
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(HPC) AND GEAR, NO. 3 BEARING BEVEL - DECREASE OF
THE HPC FRONT HUB LIFE AND REPLACEMENT OF THE
HUB AND GEAR TO IMPROVE HPC DURABILITY
UTC/PRATT & WHITNEY PROPRIETARY INFORMATION
This document contains proprietary information of United Technologies Corporation ("UTC") and/or of one or
more of UTC's worldwide divisions, subsidiaries, and affiliates including Pratt & Whitney Canada, Pratt &
Whitney, and UTC Aerospace Systems and/or of a supplier and/or partner to any of the foregoing UTC entities.
The proprietary information set forth in this document is provided in confidence and solely for the purposes of
supporting engine certification and providing applicable information regarding the proper use, maintenance,
inspection, repair, and servicing and parts application of Pratt & Whitney engine products and services
("Purpose"). By accepting this document the recipient agrees to limit copying the document, or any information in
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it, solely for distribution within the recipient's company or to a third party to carry out the stated Purpose for the
document and any information in it. You cannot possess, use, copy, or disclose this document or any information
in it for any purpose other than that stated above, without UTC's express written permission. Violation of these
restrictions may result in criminal and/or civil liability.
Neither this document nor any information in it may be disclosed to others, or used for any other purpose,
including, without limitation, to design, create, develop, reproduce, manufacture or derive any design, part,
product, material, process, modification, configuration change or repair, or obtain FAA, TCCA or other
government approval to do so.
If a Government agency or department intends to disclose any information, written notice should be given to: (1)
Intellectual Property Counsel, Pratt & Whitney, 400 Main Street, East Hartford, CT 06118, U.S.A.; (2) VP and
Counsel, Commercial Engines, Pratt & Whitney, 400 Main Street, East Hartford, CT 06118, U.S.A.
AF
WARNING: This document contains technical data the export of which is or may be restricted by the Export
Administration Act and the Export Administration Regulations (EAR), 15 C.F.R. parts 730-774. Diversion
contrary to U.S. law is prohibited. The export, re-export, transfer or re-transform of this technical data to any
other company, entity, person, or destination, or for any use or purpose other than that for which the technical
data was originally provided by Pratt & Whitney, is prohibited without prior written approval from, as applicable,
UTC, P&WC, Pratt & Whitney and/or UTC Aerospace Systems, and authorization under applicable export laws.
Table 1.
Type Certificate Holder:
International Aero Engines LLC
400 Main Street
East Hartford, CT 06118
USA
Type Certificate Holder is International Aero Engines, LLC (IAE
LLC). Pratt & Whitney is providing this data on behalf of IAE
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LLC.
Compliance Category
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Summary
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The purpose of this Service Bulletin is to provide a Fleet Management Plan (FMP) for the steel HPC Front Hub
PN 30G2401. Certified life limits in the Reference 3, Airworthiness Limitation Manual, Table of Limits, are being
decreased.
Planning Information
Applicability
Engine Models Applicable
PW1127G-JM, PW1127GA-JM
Engine Serial Nos. - All engines that have HPC Front Hub PN 30G2401 installed (Engines that have NOT
incorporated Reference 6, Service Bulletin No. PW1000G-C-72-00-0053-00A-930A-D)
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This Service Bulletin also applies to engines converted to PW1130G-JM, PW1133G-JM, PW1133GA-JM engine
models by Reference 5, Service Bulletin No. PW1000G-C-72-00-0001-00A-930A-D; Engine - Thrust/Model
Conversion - Replacement Or Reprogramming Of The Data Storage Unit (DSU).
NOTE
The engine serial number effectivity data and its related engine model identification contained in this Service
Bulletin are taken from the records of part(s) incorporation during initial manufacture.
After initial engine manufacture, but before final delivery, Pratt & Whitney may change part(s) in the engine or
change the model identification of the engine. Such action is recorded on FAA337 forms.
To find Service Bulletin PW1000G-C-72-00-0106-00A-930A-D models that are applicable, the owner/operator
of the engine must compare the Service Bulletin List supplied with the engine as sent from Pratt & Whitney and
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the List of Changes incorporated at the Airframer from FAA337 forms to the Service Bulletin PW1000G-C-72-
00-0106-00A-930A-D Effectivity section.
Concurrent Requirements
There are no concurrent requirements.
Reason
Problem: Aqueous corrosion pitting on the steel HPC front hub results in reduced Low Cycle Fatigue (LCF)
capability that enables crack initiation and propagation to fracture.
Cause: The coated steel front hub is susceptible to corrosion through and below the painted surfaces during
engine down-time.
Solution: Revise the certified life of the steel HPC front hub as specified in the Reference 3, Table of
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Description
Replace the HPC front hub and the No. 3 bearing bevel gear and omit the No. 3 bearing rear spacer.
Compliance
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CAUTION
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Cycles since new removal limits for steel HPC front hubs in engines operating across
mixed PW1100G-JM engine models should be calculated using methods defined in
Reference 3, PW1100G-JM Series Airworthiness Limitation Manual, Data Module
PW1000G-C-05-10-00-02A-288A-D; Time Limits - Mixed Model Management Of Rotating
And Non-Rotating Life Accessed Parts - Overhaul And Retirement Schedule.
If an engine is operating across mixed PW1100G-JM engine models and has any run
time on the PW1130G-JM, PW1133G-JM, PW1133GA-JM engine models, the removal
time limit will be 48 months from Entry Into Service (EIS) of the specific engine serial
number. Failure to account for mixed run time may result in non-compliance with this
Service Bulletin.
Category 3
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For PW1130G-JM, PW1133G-JM, PW1133GA-JM Engine Models:
Do before 4,400 cycles since new, or 48 months from date of engine manufacture, whichever comes first. See
Table 3 in the Appendix for engine manufacture dates.
Do before 6,180 cycles since new, or 60 months from date of engine manufacture, whichever comes first. See
Table 3 in the Appendix for engine manufacture dates.
Approval Data
The part number changes and/or part changes specified in the Material Information section and Accomplishment
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Instructions of this Service Bulletin agree with the applicable Federal Aviation Regulations and are FAA-
Approved for the engine model(s) given.
The technical content of this document is approved under the authority of DOA Approval No. EASA.21J.031.
Manpower
The estimate of man-hours of labor directly necessary to do the intent of this Service Bulletin are as follows:
A. Subassembly Replacement - Disassembly and assembly of the engine for access to the changed
subassembly (i.e., module, accessory, component, build group) ... Insert Hours Here hours.
B. Part(s) Replacement - Disassembly and assembly of the subassembly (i.e., module, accessory,
component, build group) for access to the changed part(s) ... Insert Hours Here hours.
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Not Applicable.
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References
1. Turbojet Engine Standard Practices Manual, Part No. 585005.
2. PW1100G-JM Series Engine Illustrated Parts Data (EIPD), Part No. 5316995.
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Durability And To Make The Assembly Procedure Easier.
Publications Changed
-PW1100G-JM Series Engine Illustrated Parts Data (EIPD), Part No. 5316995.
Interchangeability
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Old and new parts are interchangeable only in complete sets.
1. Part prices were not available at the time of Service Bulletin publication. Contact Pratt & Whitney Spares
Management & Logistics for firm quotations.
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Estimated part prices are provided when they are available at time of publication. The Estimate of Unit Price is
only for planning purposes and does not constitute a firm quotation. An asterisk (*) is shown where part pricing
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information was unavailable. In either case, contact Pratt & Whitney Spares Management & Logistics for firm
quotations
(1) The new part can be obtained by modification of the old part as specified in the Accomplishment Instructions.
(2) The new part is a replacement part only, and cannot be obtained by modification of the old part.
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(NP) The part is an item that is usually not procured as a spare item.
Material Information
Parts Necessary To Accomplish This Service Bulletin Using New Purchased Spare Parts Only:
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New Part Number Part Name Quantity Price
30G5801 HUB - HPC, FRONT 1 *
5323784 GEAR - NO. 3 BEARING BEVEL 1 *
Estimated part prices are provided when they are available at time of publication. The Estimate of Unit Price is
only for planning purposes and does not constitute a firm quotation. An asterisk (*) is shown where part pricing
information was unavailable. In either case, contact Pratt & Whitney Spares Management & Logistics for firm
quotations.
NOTE
It is possible to use the Chapter/Section and Figure/Item reference number shown below the old part number to
find the part in the Illustrated Parts Catalog.
Because there are many different configurations used, it is frequently necessary to show more than one group
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of parts. When this occurs, parts that are interchangeable are shown line-by-line only, unless this is shown
differently.
CAUTION: THE FOLLOWING MATERIAL DATA TABLE(S) ARE ORGANIZED BY ILLUSTRATED PARTS
CATALOG. ALL PARTS IN THE TABLE(S) MAY OR MAY NOT BE APPLICABLE TO ALL THE ENGINE
MODELS SHOWN IN THE TABLE HEADING. YOU MUST REFER TO THE APPROPRIATE ILLUSTRATED
PARTS CATALOG FOR ENGINE MODEL APPLICABILITY USING THE OLD PART NUMBER (PN) AND
CATALOG SEQUENCE NUMBER. FAILURE TO INSTALL THE PART(S) IN THE CORRECT ENGINE MODEL
MAY RESULT IN A CONFIGURATION THAT IS NOT FAA APPROVED.
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5326607 HIGH PRESSURE COMPRESSOR 1 5325407 (1)(M)(NP)
(HPC) ASSEMBLY (72-00-00-01A-
070C)
5326606 .ROTOR AND STATOR - HPC, 1 5325093 (1)(M)(NP)
MODULE, ASSEMBLY OF
5326605 ..COMPRESSOR ROTOR - AXIAL, 1 5325077 (1)(M)(NP)
HPC, ASSEMBLY OF
30G5801 ...HUB - HPC, FRONT 1 30G2401 (2)(A)(N)
(72-35-30-01A-
120A)
...SPACER - NO. 3 BEARING, REAR 1 5325271 (N)
(72-35-30-01A-
100B)
5323784 GEAR - NO. 3 BEARING BEVEL 1 5311078 (2)(A)(N)
(72-34-60-01A-
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310A)
Accomplishment Instructions
1. Replace the HPC Front Hub, PN 30G2401, with PN 30G5801 as specified in Reference 4, Engine Manual
Special Procedures, PW1000G-C-72-35-30-02A-530A-B and PW1000G-C-72-35-30-01A-710A-B
2. Reidentify the HPC Axial Compressor Rotor Assembly, PN 5325077, to PN 5326605. See Figure 3.
A. Cross out the existing PN "5325077" and mark the part with the new PN "5326605" adjacent to the
crossed out PN. Use the part marking procedure specified in Reference 1, Standard Practices Manual,
Chapter/Section 70-11-00, Class 14 Ink Marking and Data Plate, Class 39 Marking.
3. Replace the No. 3 Bearing Bevel Gear PN, 5311078 with PN 5323784. See Figure 2 and refer to Reference
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4, Engine Manual PW1000G-C-72-00-34-01A-520A-B and PW1000G-C-72-00-34-04A-720A-B except as
follows:
NOTE
Reference 4, Engine Manual PW1000G-C-72-00-34-04A-720A-B, is scheduled to incorporate the
assembly instructions related to this Service Bulletin and will take precedence over the Service Bulletin.
A. Check the position of the No. 3 bearing stack on the HPC hub.
(2) Subtract Dimensions F, G, and H from Dimension A to get the calculated Dimension J.
(3) Measure Dimension J and subtract from calculated Dimension J. The result should be +/- 0.000 -
0.001 inches (0.000 - 0.025 mm). Make a record of this on the worksheet.
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(4) If the result is not +/- 0.000 - 0.001 inches (0.000 - 0.025 mm), remove the seal seat [11], examine
the parts for correct interface, and then reinstall. Refer to PW1000G-C-72-00-34-01A-520A-B.
B. Install the No. 3 bearing retaining nut to the HPC hub as follows.
(1) Apply Engine Oil (P03-001) to the threads and face of the nut.
(3) Install the (PWA 111226) Holder Adapter to the HPC hub.
(4) Install the (PWA 111228) Torque Adapter over the Holder Adapter and nut.
(5) Install the (PWA 202003) Torque Multiplier to the Torque Adapter and Holding Adapter.
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(6) Make a mark on the forward carbon seal seat and an adjacent mark on the front of the HPC hub
with a PMC 4564 Marker (P05-472).
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(7) Torque the nut to 1500 - 1900 lbf-in (169.5 - 214.6 N.m).
NOTE
Do not torque the nut more than 21,660 lbf-in (2447.3 N.m).
(10) Turn the seal seat back to the adjacent mark on the HPC hub, if necessary.
(11) Torque the nut to 1500 - 1900 lbf-in (169.5 - 214.6 N.m).
(12) Make a mark on the nut and a related adjacent mark on the front of the HPC hub with the Marker.
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(13) Turn the nut 45 - 49 degrees.
(14) Check if the seal seat has turned and measure the distance to the related mark, if necessary.
Make a note of this measurement.
(16) Turn the seal seat past the adjacent mark the distance you measured, if necessary.
(17) Torque the nut to 1500 - 1900 lbf-in (169.5 - 214.6 N.m).
(18) If the mark on the nut is not more than 1 degree further than the mark on the hub, turn the nut 45 -
49 degrees.
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(19) If the mark on the nut is more than 1 degree farther than the mark on the hub, do the steps that
follow in the sequence shown until the mark is not more than 1 degree farther.
(a) Remove the mark on the nut and the related mark on the hub.
(b) Make a new mark on the nut and a new adjacent mark on the HPC hub with a Marker.
(e) Turn the seal seat past the adjacent mark the distance you measured, if necessary.
(f) Torque the nut to 1500 - 1900 lbf-in (169.5 - 214.6 N.m).
(g) If the mark on the nut is more than 1 degree farther than the mark on the hub, repeat Step
3.B.(19) again.
(h) If the mark on the nut is not more than 1 degree farther than the mark on the hub, turn the nut
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45 - 49 degrees.
(20) Clean the nut and adjacent parts with PMC 9094 Isopropyl Alcohol (P11-014) and a Lint-Free
Cotton Cloth (P05-005).
4. Reidentify the HPC Module Rotor and Stator Assembly PN 5325093 to PN 5326606. See Figure 4.
A. Cross out the existing PN "5325093" and mark the part with the new PN "5326606" adjacent to the
crossed out PN. Use the part marking procedure specified in Reference 1, Standard Practices Manual,
Chapter/Section 70-11-00, Class 14 Ink Marking and Data Plate, Class 39 Marking.
5. During installation of the Compressor Intermediate Case (CIC) module to the HPC as specified in
Reference 4, Engine Manual, PW1000G-C-72-00-34-00A-720A-B with the following changes in the
procedure:
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B. Omit the following step: "Do a check of the position of the installed spacer as follows"
A. Cross out the existing PN "5325407" and 2D matrix marking and mark the part with the new PN
"5326607" adjacent to the crossed out PN. Use the part marking procedure specified in Reference 1,
Standard Practices Manual, Chapter/Section 70-11-00, Class 14 Ink Marking and Data Plate, Class 39
Marking.
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Figure 4: LOCATION OF THE ASSEMBLY OF THE HPC MODULE ROTOR AND STATOR
IDENTIFICATION
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Figure 6: HPC MODULE ROTOR AND STATOR ASSEMBLY AND HPC AXIAL
COMPRESSOR ROTOR ASSEMBLY
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Appendix
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Parts Progression
See Figure 6 and Figure 7.
Added Data
Table 2.
Internal Reference Information
Issue No. Reference Document Origination
Original EC 14CA712C RLW/JEJ
EC 14CA866
EC 17CA504
EC 18CA315
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Number values shown in parentheses adjacent to U.S. values are International System of units (SI) equivalents.
To calculate part life, include the hours and/or cycles since the part was made. Use the total hours or cycles to
calculate life limits that are the result of part modification, a part used in an engine with different thrust, or for
some other reason.
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Engine Serial Number Number (PN 30G2401) (Month/Day/Year)
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P770169 LENCAJ4553 5/19/2016
P770170 LENCAJ4551 5/19/2016
P770171 LENCAJ4517 5/21/2016
P770172 LENCAJ4543 5/19/2016
P770173 LENCAJ4513 5/31/2016
P770174 LENCAJ4550 5/20/2016
P770175 LENCAJ4530 6/8/2016
P770176 LENCAJ4533 5/26/2016
P770177 LENCAJ4515 6/8/2016
P770178 LENCAJ4563 6/26/2016
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P770179 LENCAJ4545 6/10/2016
P770180 LENCAJ4542 6/10/2016
P770181 LENCAJ4546 6/22/2016
P770182 LENCAJ4566 6/22/2016
P770183 LENCAJ4558 6/23/2016
P770184 LENCAJ4507 8/31/2016
P770185 LENCAK4516 8/29/2016
P770186 LENCAJ3508 7/8/2016
P770188 LENCAJ4573 6/28/2016
P770189 LENCAJ4555 6/29/2016
P770190 LENCAJ4565 6/30/2016
P770191 LENCAJ4559 7/5/2016
P770192 LENCAJ4570 7/16/2016
P770193 LENCAJ4560 7/23/2016
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Engine Serial Number Number (PN 30G2401) (Month/Day/Year)
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P770219 LENCAK4532 9/19/2016
P770220 LENCAJ4602 9/22/2016
P770221 LENCAK4513 9/27/2016
P770222 LENCAK5147 10/19/2016
P770223 LENCAK4536 10/19/2016
P770224 LENCAK4522 9/30/2016
P770225 LENCAJ4578 12/29/2016
P770226 LENCAJ4596 9/30/2016
P770228 LENCAJ4577 12/5/2016
P770229 LENCAJ4597 10/12/2016
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P770230 LENCAJ4588 10/19/2016
P770231 LENCAK4552 10/14/2016
P770232 LENCAJ4537 10/29/2016
P770233 LENCAJ4586 10/21/2016
P770234 LENCAJ4528 11/18/2016
P770235 LENCAJ4554 12/29/2016
P770236 LENCAK4553 11/1/2016
P770237 LENCAJ4598 11/18/2016
P770238 LENCAK4550 12/5/2016
P770239 LENCAJ4603 12/5/2016
P770240 LENCAJ4585 12/5/2016
P770241 LENCAK4537 12/2/2016
P770242 LENCAK4520 11/8/2016
P770244 LENCAK5171 11/30/2016
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Engine Serial Number Number (PN 30G2401) (Month/Day/Year)
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P770270 LENCAK5165 2/2/2017
P770271 LENCAK5173 12/29/2016
P770272 LENCAJ4589 12/29/2016
P770273 LENCAK5179 12/31/2016
P770275 LENCAK4543 1/10/2017
P770276 LENCAK4510 3/31/2017
P770277 LENCAK5156 1/17/2017
P770278 LENCAK5169 1/16/2017
P770279 LENCAK4524 1/19/2017
P770280 LENCAK5187 1/24/2017
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P770281 LENCAK5175 1/24/2017
P770282 LENCAK4546 1/25/2017
P770283 LENCAK5185 1/24/2017
P770284 LENCAK5162 2/8/2017
P770285 LENCAK5150 8/25/2017
P770286 LENCAK5144 3/31/2017
P770287 LENCAJ2787 1/31/2017
P770288 LENCAK4554 1/25/2017
P770289 LENCAK5186 1/31/2017
P770290 LENCAK5172 1/31/2017
P770291 LENCAK5170 1/31/2017
P770292 LENCAK5155 2/6/2017
P770293 LENCAK5164 2/7/2017
P770294 LENCAK5168 2/13/2017
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Engine Serial Number Number (PN 30G2401) (Month/Day/Year)
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SPARE LENCAL3099 2/23/2017
SPARE LENCAK5188 11/3/2017
SPARE LENCAK5228 12/27/2017
SPARE LENCAJ4582 12/27/2017
SPARE LENCAL3091 2/1/2018
SPARE LENCAK5237 2/5/2018
SPARE LENCAK5227 2/5/2018
SPARE LENCAL3092 2/5/2018
Reference 3, Airworthiness Limitation Manual (AWL), Chapter/Section 05-10-00, will be updated to incorporate
the Part Service Life Limits for PN 30G2401 and will take precedence over this Service Bulletin.
Reference 4, Engine Manual, Chapter/Section 72-35-00, has incorporated the Fits and Clearances related to this
Service Bulletin.
Pratt & Whitney Proprietary Information © 2018.Subject to export control. EAR Export Classification: ECCN
9E991
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