12/11/23, 9:10 PM Press Interference Fit Cylinder Design Calculator

Press Interference Fit Cylinder Design Calculator

Enter numbers in Light Blue Input Boxes, Results in RED
Loads
Torque to be transmitted (N-mm) torque 2000.000
Axial force to be transmitted (N) force 200.00
Coefficient of friction mu 0.400
o 20.000
Operating temperature ( C) ot
Stress concentration factor at interface edge scf 0.000
Rotation speed (rpm) rpm 0.00
Outer body input parameteres
Outside dia. (mm) obod 8.000
Interface dia. (mm) obid 6.000
Plus tolerance (mm) obptol 0.0005
Minus tolerance (mm) obmtol 0.0005
2 1.93e+11
Modulus of elasticity (N/mm ) obe
Yield strength (N/mm2) obsy 205000000
Poisson's ratio obn 0.3
Coefficient of thermal expansion (1/oC) obcte 1.17e-005
Density (g/cm3) obrho 7.5
Inner body input parameters
Engagement length (mm) L 11.000
Intended outside dia. (mm) ibod 8.000
Dimensioned outside dia. (mm) -3.309
Plus tolerance (mm) ibptol 0.0005
Minus tolerance (mm) ibmtol 0.0005
Inside dia. (mm) ibid 6
2 1.93e+0
Modulus of elasticity (N/mm ) ibe
Yield strength, obsy (N/mm2) ibsy 205000000
Poisson's ratio ibn 0.3
Coefficient of thermal expansion (1/oC) ibcte 1.17e-005
Density (g/cm3) ibrho 7.5
Shrink-fit design
Desired assembly clearance at deltaT (mm) ddt 0.000000
o -1.33e+5
Req. differential temperature if heating outer body ( C) robdt
Req. differential temperature if cooling inner body (oC) ribdt -9.94e+4
Press-fit design
Maximum assembly force to press fit (N) Fpfmax -5.69e+1
Minimum assembly force to press fit (N) Fpfmin -5.69e+1

Interference parameters Eq.

Minimum required interface pressure (N/mm2) rPI 8.39e+0
Diff. Poisson radial interference due to axial force (mm) ddp -5.65e+0 1
Differential thermal radial expansion (mm) ted 0.00e+0 2
Outer body rotating inner dia. radial displacement (mm) robd 0.00e+0 3
Inner body rotating outer dia. radial displacement (mm) ribd 0.00e+0 4
Tot. add. dia.interference amount to be added (to ibod) (mm) addi -1.13e+1
Interference fit calculations (assumes addi has been added to ibod)
Maximum diametrical interference (mm) maxdelta -9.31e+0
Maximum resulting interface pressure (N/mm2) maxip -6.86e-1 5

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12/11/23, 9:10 PM Press Interference Fit Cylinder Design Calculator

Minimum diametrical interference (mm) mindelta -9.31e+0

2 -6.87e-1
Minimum resulting interface pressure (N/mm ) minip 5
Min. safety margin (min obtained pressure/required pressure) -8.18e-2
Maximum sustainable torque (N-mm) maxt -1.71e+2
Minimum sustainable Torque (N-mm) mint -1.71e+2
Min. safety margin (min obtained torque/required torque) -0.085
Outer body material stresses at maximum interface pressure
Radial displacement of inner surface (mm) -4.13e-11 6
2 6.86e-1
Radial press-fit stress at ID (N/mm ) obsr 7
Circumferential press-fit stress at ID (N/mm2) obsc -2.45e+0 8
2
Axial stress from applied axial Force (N/mm ) obsz 9.09e+0 9
Shear stress from applied Torque (N/mm2) obtau 2.18e+1 10
Max radial centrifugal stress (N/mm2) obrc 0.00e+0
Max circumferential centrifugal stress (N/mm2) obcc 0.00e+0 11
Max Von Mises stress (N/mm2) obvm 5.14e+1 12
Resulting safety factor (Yield stress)/(scf*Von Mises stress) NaN
Inner body material stresses at maximum interface pressure
Radial displacement of outer surface (mm) 4.65e+0 13
Radial press-fit stress (N/mm2) ibsr 6.86e-1 14
Circumferential press-fit stress (N/mm2) ibsc 2.45e+0 15
Axial stress from applied axial Force (N/mm2) ibsz 9.09e+0 16
Shear stress from applied Torque (N/mm2) ibtau 2.91e+1 17
2 0.00e+0
Max radial centrifugal stress (N/mm ) ibrc
2 0.00e+0
Max circumferential centrifugal stress at ID (N/mm ) ibcc 18
2 5.10e+1
Von Mises stress at ID (N/mm ) ibvm 19
Resulting safety factor (Yield stress)/(scf*Von Mises stress) -

Evaluate the stresses at inside, outside and sqrt(DiDo) dia.s

Case 1
stresses at outer radius 3.000000
Radial press-fit stress (N/mm2) 0.686437
Circumferential press-fit stress (N/mm2) -2.451560
2 9.094568
Axial stress from applied axial Force (N/mm )
Shear stress from applied Torque (N/mm2) 2.18270e+1
Radial centrifugal stress (N/mm2) 0.00000e+0
Circumferential centrifugal stress at ID (N/mm2) 0.000000
Von Mises stress at ID (N/mm2) 39.194099
stresses at inner radius 3.000000
Radial press-fit stress (N/mm2) 0.000000
2 3.137997
Circumferential press-fit stress (N/mm )
Axial stress from applied axial Force (N/mm2) 9.094568
2 21.826964
Shear stress from applied Torque (N/mm )
2
Radial centrifugal stress (N/mm ) 0.000000e+0
Circumferential centrifugal stress at ID (N/mm2) 0.000000
Von Mises stress at ID (N/mm2) 38.642832

Case 2
stresses at outer radius 4.000000
2
Radial press-fit stress (N/mm ) 0.0000e+0
Circumferential press-fit stress (N/mm2) -1.765123
Axial stress from applied axial Force (N/mm2) 9.094568

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12/11/23, 9:10 PM Press Interference Fit Cylinder Design Calculator

Shear stress from applied Torque (N/mm2) 2.9103e+1

2 0.0000e+0
Radial centrifugal stress (N/mm )
2 0.000000
Circumferential centrifugal stress at ID (N/mm )
2
Von Mises stress at ID (N/mm ) 51.407850
For the inner body
stresses at inner radius 4.000000
Radial press-fit stress (N/mm2) 0.686437
Circumferential press-fit stress (N/mm2) 2.451560
2 9.094568
Axial stress from applied axial Force (N/mm )
Shear stress from applied Torque (N/mm2) 29.102618
Radial centrifugal stress (N/mm2) 0.0000e+0
Circumferential centrifugal stress at ID (N/mm2) 0.000000
Von Mises stress at ID (N/mm2) 50.988804
Case 3
For the outer body
stresses at outer radius 3.4641016
Radial press-fit stress (N/mm2) 0.2941872
2 -2.0593106
Circumferential press-fit stress (N/mm )
Axial stress from applied axial Force (N/mm2) 9.0945682
Shear stress from applied Torque (N/mm2) 1.2602e+1
Radial centrifugal stress (N/mm2) 0.000000
Circumferential centrifugal stress at ID (N/mm2) 0.000000
2 24.085549
Von Mises stress at ID (N/mm )
For the inner body
stresses at inner radius 3.4641017
Radial press-fit stress (N/mm2) 0.3922497
Circumferential press-fit stress (N/mm2) 2.7457475
Axial stress from applied axial Force (N/mm2) 9.0945682
Shear stress from applied Torque (N/mm2) 12.6018035
Radial centrifugal stress (N/mm2) 0.000000
2 0.000000
Circumferential centrifugal stress at ID (N/mm )
2 23.177678
Von Mises stress at ID (N/mm )

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