Confidential

C-Risk Daily Report

Monday 15-Jan-2024

Project Details
Robert Bosch Semiconductor Manufacturing Penang Sdn.
Bhd.PMT 821,Persiaran Cassia Selatan 3,
Taman Perindustrian Batu Kawan,
14110 Bandar Cassia, Pulau Pinang, Malaysia

Construction Site Package: P60,000

Phase 1B CSA and MEP Fit Up Works for Cleanroom and West
Office.

JKKP Registration No: PP/24/03/212607

Project Manager: Mr. Chen Derong (Jacky)

Project Safety Health Officer: Haziman Bin Mohamad

(HQ/20/SHO/00/03367)

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Summary
Items Today Open This This Total
Week Month

Lost Time Accident 0 0 0 0 0

Minor Accident 0 0 0 0 0
Security Incident 0 0 0 0 0
First Aid 0 0 0 0 0
Dangerous Occurrence 0 0 0 0 0
Near Miss 0 0 0 0 0
Stop Work 0 0 0 0 0
Unsafe Act 0 0 0 4 4
Unsafe Condition 0 0 0 2 8
Positive Observation 5 5 51 154
Safety Award 0 0 3 5
Total Manpower & Machinery
am pm
*Sup Ratio to. Worker(AM) *Sup Ratio to. Worker(PM)
Site Supervisor 2 0
HSE manual 1:20 HSE manual 1:20
Site Safety Supervisor
(SSS)
2 0 1: 5 0 0
*SSS Ratio to. Worker(AM) *SSS Ratio to. Worker(PM)
General Worker 10 0
HSE manual 1:20 HSE manual 1:20

Machinery 0 0 1: 5 0 0
Data starting from 27th November 2023
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Trend
20
18
16
14
12
10
8
6
4
2
0
15-Jan 16-Jan 17-Jan 18-Jan 19-Jan 20-Jan 21-Jan
UA 0
UC 0
Pos. Obs. 5
Stop Work 0
Near Miss 0
Accident 0

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Trend
20
18
16
14
12
10
8
6
4
2
0
08-Jan 09-Jan 10-Jan 11-Jan 12-Jan 13-Jan 14-Jan
UA 0 0 0 0 0 0
UC 0 0 0 1 0 0
Pos. Obs. 4 4 6 6 6 4
Stop Work 0 0 0 0 0 0
Near Miss 0 0 0 0 0 0
Accident 0 0 0 0 0 0

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Compliments for Good Practices

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Recommendations for Improvement

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OBSERVATIONS

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Positive Observations

KOC Morning TBM

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Positive Observations

KOC Pre-task Briefing (PTB)

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Positive Observations

Designated Rubbish Dump

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Positive Observations

Machinery inspection

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Positive Observations

Weather forecast

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HSE Awards
Name Company Position Reason

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Meetings/Training

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Meetings/Training

Lean Construction Meeting

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Meetings/Training

HSE Induction

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What Subjects Discussed

Morning PTB • PPE Compliance Entering Site

Area
• Barricade Area
• Banksman

Pre Task
1
Briefing

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What Subjects Discussed

Lean construction • Progress
meeting • Safety
• security

Meetings
• Daily
• Weekly 1
• Monthly
• Adhoc

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What Subjects Discussed

HSE induction • Site requirement for workers

Training 1

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Statistics

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Nature of Risks Observed

Risk Today Week Month Total
Fall from Height
Falling Objects 1
Road Traffic 1
Injured/Hit by Site Machinery/Plant 1
Excavation/ Ground works
Fire
Electrocution 1 1
Injured by Power Tools 1
Slip ,Trip , Fall 1 1
Explosion
Health 3
Noise 2
Chemical ( Environmental pollution)
Injury (Unsafe Work Environment) 1
Emergency Response Plan 1
Biological (Snake, Mosquito, rats) 1
Security (Theft, Trespassing, unauthorized access)

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WHSE Statistics
Item Today Total Summary
Near Miss 0 0
First Aid 0 0
Dangerous
0 0
Occurrence
Security
0 0
Incident
Minor Accident 0 0

Lost Time
0 0
Accident

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UAUCSW Table
Today Today Today Week Week Week Total Total Total
Company
UA UC SW UA UC SW UA UC SW
KOC 0 0 0 0 0 0 4 8 0

Data starting from 27th November 2023

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UAUCSW by Location
Today Today Today Week Week Week Total Total Total
Location
UA UC SW UA UC SW UA UC SW
Yard 0 2 0
Delivery vehicle 0 1 0
Main Gate 1 0 0
Site office 2 3 0
Pedestrian Walkway 0 2 0

Data starting from 27th November 2023

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Hazards/ Risks/Scenarios

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Principal Hazards (not exhaustive)

• Working at Height: Scaffolding/ MEWP/ Ladders/ Walkable Ceiling/ floor openings/ Open leading edge
• Site Road vehicles: Mobile plant/ Delivery trucks/Forklifts/cranes
• Road traffic at the entrance: Driving to the site/ Crossing the road/Walking to the site / Parked vehicles at site
entrance / driving against traffic
• Falling or Flying Objects: Lifting operations/ Piling/ unloading, loading / WAH/ Excavation/ Cylinders
• Site Machinery: MEWP/ Crane/ Generator/Forklift / Heavy plant
• Power tools/machinery: Cuts / Entanglement/ Burns / Vibration / Noise
• Mechanical ( Cranes) ( damaged lifting equipment) ( hoists)
• Manual Handling ( loading and unloading of equipment materials )
• Access – Slip trips and falls on cables, holes/ blocked exits
• Electricity- Electrical work / Power tools/ Temporary power / DB’S / Utilities
• Fire – Hot work/ Smoking/ Temporary power or lighting /Chemicals / Compressed gas /
• Explosion: Compressed gas/ Chemicals / Fuel
• Chemicals
• Work Environment: Heat/ Humidity/Lighting/Ventilation/Overcrowding/Noise/Dust/ Confined space/Air Quality
• Health: Biological / Wildlife- COVID-19, Snake, Rats, Cats, Dogs, Mosquitos, Personal Hygiene, Food poisoning,
Disease, Personal Health
• Human: (Unsafe acts) /Not Competent /Not trained for the job/Lack of supervision/ Training not fit for purpose/Lack
of information/Inadequate instruction, no pre-task briefing/ Inexperienced ( New Worker)/ Lone worker

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Critical Risks
N0. Risk Level: before controls applied Scenarios: How could it happen? ( Not exhaustive)

Fall from machinery /From walkable ceiling / From scaffolding, MEWP or ladder / Floor opening / Leading
001 Fall from Height HIGH Edge/ Unloading or loading truck / Loading platform

Lifting Operations / Scaffolding / MEWP / Ladder/ Leading Edge / Walkable ceiling/ Loading unloading
002 Falling Objects HIGH delivery trucks / falling compressed gas cylinder

Crossing of the road to site entrance / Road traffic accident / Road traffic hits site road traffic control-
Flagmen or security struck by vehicle / Construction site debris causes motorbike or car to skid/ Vehicles
Road Traffic
003 HIGH reversing with no flagmen/ Vehicle entering traffic strikes boom gate/ Person pinned/ crushed between
( at site entrance )
vehicles at the entry to site/ speeding / Using handphone when driving/ Driving in wrong direction against
traffic when entering site entrance/Vehicle parked outside site obstructing view / Driving to work
Injured by site heavy Road traffic accident on site due to speeding / No guard on machinery moving parts resulting in
entanglement/ Lack of situational awareness - Operator using handphone/Operator under the influence of
plant/machinery or road
004 HIGH alcohol or drugs / Driving in wrong direction/maneuvering, reversing with no traffic controller ( flagman)/
vehicles Strike on overhead power lines or object/ Unsighted : no audible reverse siren, horn or mirrors on
(inside the site) machine
Excavation /Ground Collapsed trench / Toppled vehicle/ Hit by vehicle / Fall from height into trench / Strike underground
005 HIGH
works utilities
Hot work/smoking/Lightning/ Electricity / Fuel / Chemicals / Cooking / Overloading of temporary power
006 Fire HIGH systems / Smoking/ Exposed cables / Generators / Tower lights / overheating machinery / compressed
gas/ petrol

No LOTO/ DB/ temporary power cable / temporary lightning/machinery strike on an underground or

007 Electrocution MODERATE overhead power line / power tools / office equipment

Injury from power tools/ Machinery with no guarding on moving parts/power tools equipment in unsafe condition / not wearing
008 MODERATE
hand tools / hot work eye-hand protection / Vibration / Not wearing hot work PPE

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Critical Risks
N0. Risk Level before Controls Scenarios: How could it happen? ( Not exhaustive)

Unsafe Housekeeping / Hazards not isolated or signposted / Low lighting conditions/ lighting outage /
009 Slip, trip and fall MODERATE Pedestrian walkways not laid out / Opening in-ground /Using handphone when walking / Rebars /
temporary power leads on deck

010 Explosion MODERATE Oxy acetylene cylinder / Fuel / Chemical / Gas

Diseases/ Hygiene of site welfare facilities / Drains not clean / Hot and humid weather conditions / Food
011 Health MODERATE poisoning / Contaminated drinking water / Hygiene of living quarters/ Noise ( above 85db)/Heart attack

012 Noise MODERATE Loud noise from power tools/No hearing protection/ Machinery/ Piling

Unsafe chemical handling/No labelling/ No containment tray/ No PPE when handling chemicals/ Release
013 Chemical HIGH of toxic chemicals / Confined space

Confined space ( toxic gas , oxygen deficiency)/ Ergonomic/ Low lighting/ No buddy system/ Heat and
014 Work Environment HIGH humidity, No shading/shelter,/ Damaged seating in machinery or canteen/ Lack of welfare facilities

Biological Hazard/
015 Moderate Food poisoning/ Bite from wild animal (Snake, Dog, Rat, mosquitos)
Wild Animal

Fire extinguisher not available/ Fire extinguisher no pressure/ First Aid Box not replenished/ AED battery
Emergency
016 MODERATE dead/ Lone workers/ No emergency response plan/ First aiders not onsite or not competent or confident/
Response Plan workers not trained in the plan

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Reference:
Definitions/HSE Models

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Definitions
• Hazard: A situation with the potential to cause harm or danger.
• Risk: Is the chance of something happening that will have a positive or negative impact on objectives.
• Risk Assessment: The overall process of risk identification, risk analysis & risk evaluation.
• Risk Management: A systematic approach to minimising a site’s exposure to risk.
• Near Miss: Any event that had the potential to cause harm or damage but did not
• Accident: An unplanned event that results in harm to people, damage to property or loss to process.
• Competence: The ability to demonstrate the
use of education, skills and behaviours to achieve the results required for the job
• UA = Unsafe Act: Performance of a task or other activity that is conducted in a manner that may
threaten the health and/or safety of workers
• UC = Unsafe Condition: A condition in the workplace that is likely to cause property damage or injury
• SHO = Safety & Health officer ( Green book)
• SSS= Site safety supervisor ( Yellow book)
• MEWP = Mobile elevated working platform
• PPE = Personal protective equipment
• DOSH = Department of Occupational Safety and Health ( also referred to as JKKP)
• SMBWA = Safety management by walking around
• ESCP = Erosion and Sediment Control Plans
• PTB= Pre task briefing
• ERP = Emergency response plan
• CERP = Contractor emergency response plan
• ERT = Emergency response team
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Main Legal Requirements

• Occupational Safety and Health Act 1994
• Occupational Safety and Health (Amendment) Act 2022
• Malaysian Factories and Machinery Act 1967
• Environmental Quality Act 1974
• Uniform Building By-laws 1984
• Malaysian Employment Act 1955
• Common Law Duty of Care
• CIDB Act 520
• KPDNKK - Garis Panduan Perlesenan Barang-barang Kawalan Berjadual (CSA)
• Akta Perkhidmatan Bomba 1988

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Fatality

Severe
RESULTS
Injury
Minor Injury

Near Miss

BEHAVIOUR UNSAFE ACT & CONDITION

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Disclaimer
This report represents the best judgment of C-Risk Management Sdn Bhd and is based upon the
current assessment of risk and the data available at the time of writing. No warranty is expressed or
implied with respect to the judgment, to changes or unforeseen escalation of any factors affecting the
judgment.

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