ZMQP

Muyang ZMQP/ZMDP
Self-cleaning Type Gate

Operation Manual
Prior to use, please read through this operation manual

carefully and keep it properly for reference in future.
Foreword
1. Firstly, thank you for your purchase of Muyang ZMQP/ZMDP Series Self-cleaning Type Gate.
2. This operation manual is both a reference for safe use of this Self-cleaning Type Gate, and also a
technical document for the machine running.
3.Prior to use, please read through this Operation Manual and well know the attention points for safety,
different performances, requirements to installation and operation of this Self-cleaning Type Gate , so that
you can expertly operate and use this machine, and create more benefits for you.
4. Serious loss will be caused by improper operation or disobeying our operation regulations.
5. In many places of this operation manual, the marks of attention points are recorded as follows.
6. Prior to use, please read through these marks of attention points, especially the marks of attention
points for safety.
7. The operating and maintaining workers should read this operation manual carefully prior to use and
then carry out the operation and maintenance of the machine.
8. Please place the operation manual near the machine, so as to refer to it at any time.
9. Please use, operate and maintain this machine based on complete understanding this operation
manual.
10. If this operation manual is lost or damaged, please contact our company in time to purchase a new
operation manual.
11. If you transfer this machine, please transfer this operation manual together with the machine.
12. Please note, the application, scope and time limit of quality guaranty for the machine are described as
follows.
(1) Application: cut-off of granular, flaky and blocky materials
(2) Scope of quality guaranty: gate body
(3) Time limit of quality guaranty: within one year after the machine is purchased, but except the wearing
parts.
[Notes]:
(1) Jiangsu Muyang Holdings Co., Ltd. reserves the copyright of this document and related contents. The receiver of this
Manual shall admit the copyright and shall not provide this document wholly or partially to the third party without
authorization of Muyang Holdings Co., Ltd. in writing beforehand, and shall not use it for other purpose.
(2) If the contents of this Operation Manual and specifications of the product are to be changed, we would not notify of them
further.
(3) The foreign language version of this Operation Manual is translated according to the Chinese version of Jiangsu
Muyang Holdings Co., Ltd.; therefore, the Chinese version of the Operation Manual should be prevail in case of any
inconformity.
CONTENTS
1 Attention points for safety ................................................................................................................... 1
1.1 Operating environments and conditions .......................................................................................... 1
1.2 Explanation of warning mark........................................................................................................... 1
1.3 Explanation of safety marks............................................................................................................. 2
1.4 Attention points ................................................................................................................................ 3
1.5 Attention points for safety in transport, storage and installation ..................................................... 3
1.6 Attention points for safety in operation, inspection and maintenance ............................................. 4
1.7 Personal protection........................................................................................................................... 4
1.8 Explosion proof: Countermeasures against dust explosion and fire hazard .................................... 5
1.9 Other attention points (environmental measures) ............................................................................ 7
2 General description of equipment ....................................................................................................... 8
2.1 Application and adaptability ............................................................................................................ 8
2.2 Main composition and general description of machine ................................................................... 8
2.2.1 Main composition ......................................................................................................................... 8
2.2.2 Working process ........................................................................................................................... 8
2.3 Equipment components .................................................................................................................... 9
2.3.1 Housing ......................................................................................................................................... 9
2.3.2 Flashboard ..................................................................................................................................... 9
2.3.3 Driving element............................................................................................................................. 9
2.3.4 Control element ............................................................................................................................. 9
2.3.5 Cover plate .................................................................................................................................. 10
2.4 Basic specifications ........................................................................................................................ 10
2.4.1 Model description ....................................................................................................................... 10
2.4.2 Configuration description ........................................................................................................... 10
2.5 Technical parameters ..................................................................................................................... 12
2.5.1 Dimension data ........................................................................................................................... 12
2.5.2 Weight ......................................................................................................................................... 13
2.5.3 Working conditions ..................................................................................................................... 13
3 Transport and installation .................................................................................................................. 14
3.1 Transport ........................................................................................................................................ 14
3.1.1 Hoisting ....................................................................................................................................... 14
3.1.2 Transport ..................................................................................................................................... 14
3.1.3 Inspection .................................................................................................................................... 15
3.1.4 Storage ........................................................................................................................................ 15
3.2 Installation...................................................................................................................................... 15
3.2.1 Equipment installation ................................................................................................................ 15
3.2.2 Electrical installation................................................................................................................... 15
3.3 Attentions before and after use ...................................................................................................... 19
4 Maintenance ...................................................................................................................................... 20
4.1 Attentions in maintenance .............................................................................................................. 20
4.2 Daily and regular inspection .......................................................................................................... 20
4.2.1 List of daily inspection items ...................................................................................................... 20
4.2.2 List of regular inspection items................................................................................................... 21
4.3 Maintenance of mechanical part .................................................................................................... 21
4.4 Malfunction and troubleshooting ................................................................................................... 21
4.5 Long-term halt................................................................................................................................ 22
4.6 Spare parts ...................................................................................................................................... 22
4.6.1 Spare parts ................................................................................................................................... 22
4.6.2 Summary list of spare parts......................................................................................................... 22
4.6.3 Breakdown drawings of all parts ................................................................................................ 24
4.6.4 Ordering form for spare parts...................................................................................................... 29
5 Appendix ........................................................................................................................................... 30
5.1 Attached documents ....................................................................................................................... 30
5.2 Contact information ....................................................................................................................... 30
5.3 Muyang ZMQP/ZMDP Series Self-cleaning Type Gate (List of operation manuals) .................. 31
1 Attention points for safety
1.1 Operating environments and conditions
In order to operate the machine safely, please install it according to following operating conditions.
(1) Please use the equipment indoors according to following indicated conditions.
．Ambient temperature range for normal operation should be -10～+50℃ (required to give clear
indication of low temperature or high temperature)
．Relative humidity range for normal operation should be 30%~85%.
．Temperature range for material conveying shall be -15～+100℃.
．Water content of conveyed material requires that it shall be agglomerated by manual hold and
easily loose.
．Ensure cleaning and ventilation indoors.
．Ensure the equipment far away from corrosive, flammable and explosive gases as well as steam.
(2) Power source: two forms, namely pneumatic and electric driving forms, for voltage and frequency,
please refer to motor nameplate.
(3) In order to easily use, operate, maintain and inspect this equipment, please reserve enough space for
it.
(4) Vibration to be borne under affects of many complicated environments may not exceed 12 mm·s-1.
1.2 Explanation of warning mark
(1) In order to well understand this Operation Manual, the warning marks are devided into following sorts.
(2) These warning marks have been worked out according to the operating regulations for this equipment
and attention points for safety. In order to avoid dangerious accidents, this Operation Manual also
includes concrete preventive measures. Please operate this equipment according to the instructions
based on suficient understanding the contents indicated by the warning marks.
Table 1-1 Explanation of warning mark
This mark shows: In order to avoid death and serious casualty,

please be sure to operate this equipment according to related
stipulations in the attention points for safety.
This mark shows: In order to avoid potential dangerous accidents

and serious casualty, please operate this equipment according to
related stipulations in the attention points for safety.
This mark shows: In order to avoid slight wound and potential

moderate casualty accident, please operate this equipment
according to related stipulations in the attention points for safety.
1
1.3 Explanation of safety marks
(1) The safety marks are affixed on the corresponding positions of this equipment, which may be
dangerous to personal safety.
(2) The safety marks are shown in Fig. 1.1 and 1-2, please seriously understand and install, adjust,
operate, maintain and inspect this equipment.
(3) Please place these marks near the equipment and do not not damage and cover these marks.
(4) When these safety marks have fallen away or have been worn away, please replace them with new
marks in time.
(5) If you purchase new marks, please contact our company.
Table 1-2 Safety marks used for this Self-cleaning Type Gate
No. Designation Ordering code Contents
1 Beware of electric shock COMM65010033 Do not open the junction box of the motor until it is switched off
2 Do not remove the guard shield COMM65010012 Do not remove the guard shield while the machine is running
Fig. 1-1 Beware of electric shock Fig. 1-2 Do not remove the guard shield
The corresponding safety marks are affixed on the surface at desired positions of the entire
Self-cleaning Type Gate as shown in Fig.1-3 specifically. The arrow of each box indicates the location of
mark to be affixed and the numerical values in the boxes represent the contents in Table 1-2.
2 2
1
1
Fig. 1-3 Positions for affixing safety marks
2
1.4 Attention points
(1) The here said equipment operators refer to all personnel who participate in operation,
inspection, repair and maintenance.
(2) The operators may operate this equipment based on full understanding the Operation
Manual.
(3) As for the following attention points for safety, the owner has the responsibility and
obligation to transmit the contents in the Operation Manual of the equipment to all the workers.
(4) Besides observing the various attention points for safety, the users must also observe the
safety regulations and provisions on preventing occurrence of accidents at the same time.
(5) The enterprise leaders should be responsible to carry out the safety education for staff and
workers, and comply with other safety provisions of user’s country, local authorities and inside
enterprise.
(6) Any accidents or damages to the equipment caused by using the equipment not
according to the stipulations, both the manufacturer and his agents will not bear any
responsibility.
(7) Please install, use and operate this equipment correctly. Whoever takes off guarder or
makes it dysfunctional should be responsible for the safety result.
(8) Any reform to the equipment may not affect its function and safety.
(9) In case of an accident caused by not observing the regulations in the Operation Manual, if
the control system for the equipment is not used as per the conditions mentioned above,
Jiangsu Muyang Holdings Co., Ltd. will refuse to take any responsibility. If Jiangsu Muyang
Holdings Co., Ltd. is required to take responsibility, Jiangsu Muyang Holdings Co., Ltd. will
reserve the right to investigate and affix the responsibility of the operators.
1.5 Attention points for safety in transport, storage and installation

(1) The equipment must be placed and handled by professional workers.
(2) Please conduct the hoisting by means of appointed tools (wire rope, crane, hoisting
machine etc.) , and according to appointed sequence and method. Pay attention to protecting
the equipment exterior, avoid any damage to the equipment caused by hoisting.
(3) In the hoisting operation, non-staff may not enter into the site.
(4) In order to prevent any serious casualty in hoisting, anyone is not allowed to be under the
hoisted equipment.
(5) The permissible load of hoisting tools should be higher than the total weight of the
equipment.
(6)When temporary storing this equipment, please place the equipment horizontally, and keep
normal temperature and cleaning indoors.
(7) In transport of the equipment, it is not allowed to damage the equipment by bundling. In
case there is any machine damage or missing of parts found in transportation or handling, it
should be reported to the management immediately.
(8) In installation, enough space should be reserved for future maintenance and replacement
3
of the equipment.
(9)Prior to installation, all machine parts must be kept in their original packages. The machine
parts and packing boxes should be properly covered and stored in places sheltered from rain,
sunning and damp.
1.6 Attention points for safety in operation, inspection and maintenance
(1) The operation, inspection and maintenance etc. of the equipment can only be carried out
by only by the trained technical personnel based on different specifications provided together
with the machine. The electric installation can only be done by specialized persons in
accordance with the related electric safety standards
(2) Whenever maintenance or repairing is to be done the power must be cut off first so as to
prevent the motor from accidental staring, and it is required to place the mark plates at
workshop gate, in front of electric control cabinet in control room and near the equipment.
(3) Pay special attention to the positions with affixed safety marks in operation.
(4) Do not carry out any operation when the safety protection device and operation gate are
opened. Do not open the operation gate, until the equipment has not been completely
stopped.
(5) The access door and guard shield etc. may not be opened or removed in the production. It
is not permissible to remove or discard them！Otherwise, it can be concerned in life safety.
These devices shall be repaired or replaced immediately when any malfunction occurs.
(6) In case maintenance and inspection work should be done with a welder or other tools
that can generate sparks, strict safety precautions must be taken against dust explosion and
combustion (see “Explosion proof”).
(7) If any parts and components are damaged, please repair or replace them in time.
(8) Guarantee the safety of the electric system. Before the electric circuit is cut off, it is strictly
prohibited to open the terminal box for avoiding electric shock.
(9) The Self-cleaning Type Gate is usually one of complete equipment，and the equipment
itself does not carry the electric control system, therefore, the electric wire of its electric control
system must be well connected according to wiring diagram, and its safety performance
should comply with the electric safety scheme of the complete equipment.
1.7 Personal protection
(1) All the mechanical equipments manufactured by Jiangsu Muyang Holdings Co., Ltd. are
equipped with safety devices, which are consistent with modern technical level and universally
effective safety rules prior to ex works, so that the customers can use the machines in
accordance with the regulations.
(2) If the operators employed cannot read or write, the owner has the duty to explain to them
clearly where dangers exist and warn them that special attention should be paid.
(3) In order to guarantee the safety and health of labors during production process, it is
necessary to use labor protection articles (such as gloves, breathing masks and labor shoes)
4
during operation.
(4) Please execute the special regulations on accidents prevention in the operation manual
provided by us.
(5) The enterprises are obligated to execute following regulations to guarantee operators'
safety.
①The safety limit switches should always be kept in good order and may not be overlapped
or discarded.
②The driving motor must be switched off completely when carrying out inspection,
commissioning, repair and maintenance, to make the machine stopped. This can be realized
through a full-phase separating and lockable switch installed near the machine or on the
operation desk and control panel on the site. It is not enough only to screw off the fuse wire!
③ If the machine needs other energy like pneumatic, hydraulic, steam and hot water energy,
it is necessary to cut off their energy supply or turn off the switch, and eliminate the pressure in
the internal pipeline system of the machine.
④ If you have pressed the emergency stop switch to stop the machine and you want to reset
the switch, so it is not permissible to only re-press this button to restart the machine. And the
machine can only be started by re-closing the main switch first.
⑤The cleaning, lubricating and oiling of the machine or its parts and components may be
carried out only when the machine is stopped. If you must climb on or enter the machine to do
such work, the mandatory provisions shall be made without exception: the power supply of
motors must be cut off completely and the switch must be locked. Attention must be paid to
safety measures for climbing.
⑥Clear off the deposited dust, dirties and materials frequently. Keeping the machine clean
can enhance production safety and the cleaning level of workshop, and is also beneficial to
dust explosion prevention.
⑦If oil (grease) leakage occurs, clean it immediately and seal well the place where leakage
occurs, for oil or grease leaked on the floor will easily bring about hazards to the operators.
1.8 Explosion proof: Countermeasures against dust explosion and fire hazard
(1) Common cleaning work
1) Keeping the working site with combustible dust clean is an important condition for safe
production.
2) Try not to pile bagged or bulk materials between machines.
3) In order to reduce dust explosion hazard, dust everywhere must be cleaned out frequently
and effectively.
4) Keep all motors free of deposited dust.
(2)Electric apparatus
Regularly check the electric apparatus and articles, and special attention should be paid to
the following points:
1) It is forbidden to use any flashlights and other lamps without shielding or explosion-proof
5
glass.
2) It is forbidden to use any lengthened cable or electric furnace.
3) It is necessary to immediately repair or replace the electric apparatus and equipment if any
failure occurs.
4) The cables without conduits are not allowed to be installed on the floor.
5) Cut off the power supply of the machine when going off work.
6) An electrician should be assigned to check the insulation of all the lines of electric network
according to relevant regulations on heavy current, at least once a year.
(3) Smoking and welding
1) Smoking is forbidden, which is applicable to all workers and staff of the enterprise as well as
guests, customers, foreigners and drivers visiting the factory.
2) If the tools such as welding machine or soldering lamp (flame soldering lamp) etc. are
required for repair or installation, do as best as possible to arrange the work in a special
workshop or on a special site.
3) If it is necessary to carry out welding or the like directly in production area or storehouse
once in a while, written applications must be submitted to a related supervisor in advance for
written approval. The above mentioned operations can be carried out only when special safety
measures have been taken, such as laying pieces of water soaked canvas or canvas special
for covering on the surrounding area and preparing fire extinguishers. After completion of the
operation, the welding site and the surrounding area are to be monitored at least for 10h.
4) The gas cutting sparks are very dangerous, for people can't see where they will fly on earth.
They can cross through the narrow clearance of walls and drop downstairs or to the next
rooms, or even fly off 10 m away in distance. If the sparks drop in dusts, fire accidents may
occur at any time.
5) Welding is prohibited on a running conveyor. If the welding work is necessary, shut down
the machine first, and then make a thorough cleaning and isolate both sides of the welding site
tightly with materials like mineral wool to avoid connecting with other conveying devices, silos
or tanks. If the work is to be done on the chutes or conveying pipes, it is necessary to
disassemble them or divert their lower ends and seal them to avoid welding sparks entering
the conveying pipes or silos.
(4) Effect of static electricity
① In order to ensure the safety of electric circuits and avoid explosion resulted from spark
discharge.
②The paint coat at the electric connections must be removed.
6
1.9 Other attention points (environmental measures)
If you decide not to use the machine any longer after it is used for a certain number of years, the
measures for environmental protection and reutilization should be taken.
(1) Drain the liquids inside the machine (like motor oil, gearbox oil, brake oil and coolant etc.)
into special containers and send them to the preparation workshop.
(2) The plastic parts shall be picked out for reutilization.
(3) The metal parts shall be sorted out so as to be crushed or scraped.
7
2 General description of equipment
2.1 Application and adaptability
The self-cleaning gate developed by Muyang Holdings is mainly applied to cut off powdery and
specific granular materials in the feed industry, adapting to a horizontal flight conveyor with multiple
middle discharge outlets, resulting in smooth material discharge and precious little residue.
2.2 Main composition and general description of machine

2.2.1 Main composition
The self-cleaning gate consists of housing, flashboard, Driving element, control element, junction box
and cover plate. See Fig.2-1.
4
1 2 3 5 6
1. Housing 2. Flashboard 3. Control element 4. Cover plate 5. Driving element 6. Junction box
Fig.2-1 Schematic diagram for structure of self-cleaning gate
Driving element: it is divided into two types: air cylinder and electric push rod.
Control element: when driving by an air cylinder, opening/closing of the flashboard is controlled
through a solenoid valve, and opening/closing of the flashboard in place is responded by a magnet switch;
when driving by an electric push rod, opening/closing of the flashboard is controlled through the electric
push rod. A limit switch feeds back the opening/closing in-place signal of the flashboard to control startup
and shutdown of the electric push rod.
2.2.2 Working process

Material is fed through the inlet of a horizontal flight conveyor. When the chains of the lower layer run
to the outlet of the self-cleaning gate, the flashboard will be opened where material drops down through
the outlet. When the flashboard is closed, the material will be continuously conveyed to the next outlet. All
the multiple discharge outlets of the flight conveyor can control material cutoff through the flashboard of
the self-cleaning gate.
8
2.3 Equipment components
2.3.1 Housing
The housing is an integrally welded frame of the gate with higher connection strength. See Fig.2-2.
Fig.2-2 Housing of self-cleaning gate

2.3.2 Flashboard
The flashboard is a movable part of the gate. Opening/closing of the gate directly affects material
cutoff. Assembly structure and installation holes of the limit switch touch panel are preformed for ease of
installation and disassembly. See Fig.2-3.
Fig. 2-3 Flashboard of self-cleaning gate
2.3.3 Driving element

The Driving element includes the air cylinder and the electric push rod, and is an actuator for
opening/closing of the gate and the flashboard. See Fig.2-4.
Fig. 2-4 Driving element for self-cleaning gate

2.3.4 Control element
The control element is a key part of the gate, and may affect use performance and service life of the
driving element. The air cylinder is controlled by a solenoid valve while electric push rod is controlled by a
limit switch.
9
2.3.5 Cover plate
The cover plate can protect the gate to prevent damage to the driving element in case of collision with
foreign matters, and silicone rubber with better sealing performance is provided between the cover plate
and the housing.
Do not open the cover plate during equipment operation.
2.4 Basic specifications

2.4.1 Model description
Model and specifications of the self-cleaning gate are as follows:
ZM Q/D P □ ×□ Ⅰ/Ⅱ
Installation position: middle section/machine head

Main dimension: outlet length, cm
Main dimension: outlet width, cm
Code of flight conveyor: horizontal flight conveyor
Driving type: pneumatic/electric
Code of variety: gate
2.4.2 Configuration description
(1) The self-cleaning gate is exclusively provided for horizontal flight conveyor, and the corresponding
relations are shown in Table 2-1.
Table 2-1 Corresponding relations between self-cleaning gate and horizontal flight conveyor
Code of Model of
Model of Driving Installation location of
self-cleaning corresponding
self-cleaning gate type flight
gate flight conveyor
ZMQP25×70Ⅱ ZMQP005C Machine head

Pneumatic
ZMQP25×70 ZMQP006C Middle section
TGSSp25
ZMDP25×70Ⅱ ZMDP005C Machine head
Electric
ZMDP25×70 ZMDP006C Middle section
Pneumatic
TGSSp32
Electric
Pneumatic
TGSSp35
Electric
Pneumatic
ZMQP42×100 ZMQP012C TGSSp42 Middle section
ZMDP42×100Ⅱ ZMDP011C Electric Machine head
10
Pneumatic
TGSSp50
Electric
The connection between the self-cleaning gates and horizontal flight conveyor is shown in Fig. 2-5.
Fig. 2-5 Connection between middle section and machine head
(2) When the horizental flight conveoyor head is used, attention shall be paid to:
①The self-cleaning gate used for the flight conveyor head is divided into left and right sides;
②The self-cleaning gate and the flight conveyor drving element shall not be arranged in the same side;
(3) When the middle section of the horizental flight conveyor is used, attention shall be paid to:
①The distance “L” between the discharge outlets and side of delivery section satisifies the requirements
in Table 2-2;
②The centeral distance between the two discharge outlets satisfies the requirements in Table 2-2;
Fig.2-6 Connection with middle section
11
Table 2-2 Attention points for use of middle section of the flight conveyor
Model L (m) M (m) Conveying section not allowed to be connected
ZMQP25×70 Series
ZMQP32×70 Series 0.5 1 1.2M conveying section
ZMQP35×80 Series
ZMQP42×100 Series 1.0M conveying section
0.6 1.2
ZMQP50×100 Series 1.4M conveying section
(4) Unless otherwise specified herein, contorl voltage of the electric push rod is DC24V, and the maximum
current value is 8.8A;
(5) Unless otherwise specified herein, control voltage of the solenoid valve is AC220V;
(6) Control voltage of the magnetic switch for pneumatic self-cleaning gate is DC/AC 5-240V;
(7) Unless otherwise specified herein, user power supply shall be equipped with overvoltage protective
device;
(8) Range of power supply in normal use: allowable voltage deviation is ±5%, and frequency deviation is
±1Hz;
2.5 Technical parameters

2.5.1 Dimension data
The normal dimension data of the self-cleaning gate is shown in Table 2-7 and Fig.2-3.
Fig. 2-7 Detailed drawing for dimensions of the self-cleaning gate
Table 2-3 Dimension data of the equipment (not indicated unit: mm)
Model h L w a1 b1 a2 b2
ZMQP25×70 Series 1000 1000 1000 1000 1000 1200 1200
ZMQP32×70 Series 500 500 700 700 800 1000 1000
ZMQP35×80 Series 160 200 250 320 350 420 500
ZMQP42×100 Series 524 524 724 724 824 1034 1034
ZMQP50×100 Series 300 350 400 460 490 580 620
12
2.5.2 Weight
The weight of each component is shown in Table 2-4.
Table 2-4 Weight of the equipment
Model Total weight(kg) Housing weight(kg) Flashboard

weight(kg/piece)
ZMQP25×70 Series 74.31 39.6 8.87
ZMQP32×70 Series 79.65 42.52 9.71
ZMQP35×80 Series 92.02 45.96 11.85
ZMQP42×100 Series 150.75 74.95 22.32
ZMQP50×100 Series 164.7 78.94 23.6
2.5.3 Working conditions
(1)Ambient temperature range in normal work: -10～+50℃;

(2)Temperature range of material in normal work:-15～+80℃;
(3)It should be compatible with flight conveyor with multiple discharge outlets.
13
3 Transport and installation
3.1 Transport
3.1.1 Hoisting
The hoisting is only operated by the personnel who are familiar with the equipment or
have been trained. Check fastness and reliability of the rope prior to Hoisting, and prevent
occurrence of any accident. The equipment shall not be compressed, impacted or damaged in
Hoisting and assembly, as shown in Fig.3-1.
Fig. 3-1 Schematic diagram for equipment hoisting
During hoisting of the equipment, the rope shall bear the weight of the lifted equipment (see
Table 2-4 for the equipment weight), and shall not be too short so as to prevent any damage to
the lifted equipment. However, not all the ropes shall have included angle of 60°. The rope with
included angle of smaller than 60°is better but is long; bearing capacity of the hoisting
equipment shall be greater than 1.2 times weight of the hoisted equipment.
3.1.2 Transport
(1)When the machine is to be delivered out of the manufacturer plant, a decision can be made
on whether a package box is to be used in accordance with the actual condition.
(2)If no packaging boxes are used, rain-proof measures shall be taken, and collision with the
equipment and turnover shall be prevented.
(3)If packaging boxes are used, the complete machine and accessories are fixed firmly, and
clearance between walls of the packaging boxes is provided to prevent height or length
exceeding the parts to be packaged.
(4)The machine shall not be overturned, pressed down and collided in transportation.
(5)They can be put into the containers for transportation.
14
3.1.3 Inspection
(1)When the machine has been delivered to destination site, open the package and check
against the packing list for any collision and wearing in transportation.
(2)Carefully check the attached documents and accessory parts delivered with the machine
According to the packing list, and take an unpacking record well.
3.1.4 Storage
(1)Rain-proof, sun-proof and water-proof facilities shall be provided in case of outdoor storage,
and better ventilation and moisture-proof measures shall be taken for indoor storage.
(2)The equipment shall be placed in a ventilated, dry and cool place equipped with the
rain-proof and moisture proof facilities, and exposed surface shall be applied with anti-rust oil.
3.2 Installation
3.2.1 Equipment installation

The self-cleaning gates shall be used with horizontal flight conveyors. Before delivery, they shall be
integrated into the machine head or middle section of the flight conveyors (Fig.3-2). The Machine head
and middle section of the flight conveyors will be installed at the project site.
Fig. 3-2 Middle section of self-cleaning flight conveyor after installation
Installation of the machine head and middle section of self-cleaning flight conveyors shall meet not
only the installation requirements stated in the flight conveyor instruction but also the following
requirements:
(1)The self-cleaning gate and flight conveyor driving device connected to the machine head
shall not be arranged on the same side;
(2)The self-cleaning gate connected to the middle section shall not be installed at the
passageway. If it must be installed at the passageway, the gate should be equipped with
ladders on upward side to avoid direct trample on the self-cleaning gate;
3.2.2 Electrical installation

The Schematic diagram of principle for electric control is shown in Fig. 3-8, 3-9 and 3-10.
15
Fig.3-8 Schematic diagram of electric control principle for electric self-cleaning gate a
16
Fig.3-9 Schematic diagram of electric control principle for electric self-cleaning gate b
17
Fig.3-10 Schematic diagram of electric control principle for electric self-cleaning gate c
Inch the motor after switching on, and regulate the motor rotation direction with reference to direction mark on the equipment
18
3.3 Attentions before and after use
Before use, attention shall be paid to:
(1)Flashboard shall run flexibly, without any blockage and collision;

(2)No any bolt is lost or loosen;
(3)No safety marks and no any guard shields are damaged;
(4)Electric installation shall be correct, and comply with local safety regulations, to prevent
electric shock or short circuit accident;
(5)Magnetic switch or limit switch has properly wired and can normally work.
After use, attention shall be paid to the following points:
(1)Start up the machine after long time shutdown, and open and close Open and close the
self-cleaning gate once before change of product type, and reduce mixed material;
(2)Be sure to open and close the self-cleaning gate for one time before replacing variety, so as
to reduce material mixing.
(3)Before long-time shutdown, clean the equipment, and prevent mildew of residues from
affecting material quality;
19
4 Maintenance
4.1 Attentions in maintenance
During maintenance and inspection of the machine, attention shall be paid to attention points for
safety in Chapter 1, and the following requirements shall be met:
 Cut off power supply before repair, commissioning, inspection and maintenance;
 When opening safety doors and guard shields by hand, cut off power supply till the machine
stops;
 Only trained technical personnel are allowed to repair and maintain parts and components,
and to conduct maintenance and inspection with potential hazards;
 The electrical control system, circuits and electric components and parts shall be replaced
and maintained by professional personnel;
 The equipment is allowed to work only after cover plate grating, grid bar or guard grating
have been mounted;
 If safety shield or operation interface needs to be opened or safety protection device needs
to be removed in replacement and maintenance of components and parts or adjustment and
inspection the machine, pay attention to safety, and discuss safety operation measures before
implementation;
 After finishing the above work, the safety shields and safety protection device shall be
recovered;
 In maintained and repair, the vertical signboard of [Repair or Inspection in Progress] is
placed at the door to make other personnel see it;
 If the machine is improperly operated or maintained, dangerous accident may occur, and
more attention should be paid.
 The Machine shall be operated as per the operation requirements, and necessary
inspection and cleaning must be conducted per work shift.
4.2 Daily and regular inspection

In daily and regular inspection, if the machine works improperly, it should be stopped
immediately, and relevant measures shall be taken. The machine can be used after normal
operation has been confirmed.
4.2.1 List of daily inspection items

Table 4-1 List of daily inspection items
No. Position Inspection item Period Method Measures
Gate connection
1 Leakage of material and powder Every day Observation Inspection
part
Limit switch
Check whether the position Electric signal Adjustment and
2 Every day
signal of flashboard is correct feedback replacement
Magnetic switch
20
4.2.2 List of regular inspection items
Table 4-2 List of regular inspectoin items
No. Position Inspection item Period Method Measures
1 Spring box sealing Whether sealing rubber/felt has failed Once a month Observation Replacement
2 Flashboard guide track Whether there is abrasion or aging Once a month Observation Replacement if failure
Connecting bolt of Driving element Once a month Observation
3 Connecting bolts of key parts Connecting bolt of gate guide track Once a month Observation Screw up
Connecting bolt of gate connector Once a month Observation
4.3 Maintenance of mechanical part
(1)The flashboard runs smoothly and does not collide with the housing, and the in-place signal is correct;
(2)The connection is not loosened when the driving element is running;
(3)If the equipment is out of service for long time, and anticorrosion and derusting treatment shall be well
done.
(4)Any residual material in the machine or on the surface of the machine shall be removed to prevent
corrosion.
4.4 Malfunction and troubleshooting
Table 4-3 Malfunction and troubleshooting

Trouble Cause Solution
A large amount of dust
Sealing members damaged Replace or adjust the sealing members
nearby
Check air source and test whether the air
Air pressure is enough or not
pressure in intake pipe is 6 bar or not
Air cylinder cannot work
Fault of magnetic valve Check, repair or replace solenoid valve
Blocking of flashboard Check the running condition of flashboard
Wiring problems Check circuit and rewire
Electric push rod fails to
Measure the power voltage of electric push
start up Control voltage problem
rod, it should be 22V-30DC
Electric push rod is Limit switch fails to feed back
Adjustment, installation or replacement
burned out due to the in-place signal
overload Blocking of flashboard Check the running condition of flashboard
21
4.5 Long-term halt
If the machine is out of service for long time, it is necessary to clean up both inside and outside of
the machine, and to remove dust, prevent machine rust and aging of rubber parts.
4.6 Spare parts
Within one year calculated from the delivery date (subject to invoice date), if any fault occurs
due to quality defect in normal service and maintenance, we will repair or replace parts
(excluding wearing parts) free of charge, excluding the fault caused by operation not according
to operation manual and human factors.
After one year calculated from the delivery date, we will continue to provide maintenance
service and ensure that users can use them, and the relevant costs shall be paid by users.
4.6.1 Spare parts
Some parts and components in the equipment will be gradually worn during service. The parts and
components are still used when they have been worn to certain degree, this may affect equipment
performance and cause dangerous accidents. These parts and components shall be replaced after a
certain period, and further we need to stock some parts and components. If not, your production will be
affected. Table 4-4 shows ordering and stock information of parts and components, and suggestions.
In ordering of parts and components, details of type, name and quantity of products shall be provided,
and the ordering form for spare parts shall be filled in (see Table 4-7 for ordering form for spare parts), and
it shall be sent to us by mail or e-mail in Excel format. If possible, please attach the diagrammatic
sketches of the components and parts.
In order to ensure performance of the equipment, please purchase the spare parts
manufactured by the original manufacturer.
4.6.2 Summary list of spare parts

Table 4-4 Summary list of spare parts
Model of Name Qty Delivery Recommended Replacing

No. Code Supplier period
equipment of parts (set) Classification stocks frequency
(month)
Air
1 G01040100016 2 2 Hengli 1 1 B
cylinder
Electric
2 SS000688 push 2 2 SKF 2 1 B
ZMQP25×70 rod
series
Limit
3 H02010016 4 2 Omron 0.5 8 B
switch
Spring
4 ZMQP00690006 2 1 Muyang 0.5 / A
seal
22
Guide
5 ZMQP00610003 4 1 Muyang 0.5 / B
bar Ⅰ
Guide
6 ZMQP00610005 4 1 Muyang 0.5 / B
bar Ⅱ
Air
7 G01040100021 2 2 Hengli 1 1 B
cylinder
Electric
8 SS000803 push 2 2 SKF 2 1 B
rod
Limit
9 H02010016 4 2 Omron 0.5 8 B
switch
ZMQP32×70series
Spring
10 ZMQP00690006 2 1 Muyang 0.5 / A
seal
Guide
11 ZMQP00810001 4 1 Muyang 0.5 / B
bar Ⅰ
Guide
12 ZMQP00810002 4 1 Muyang 0.5 / B
bar Ⅱ
Air
13 G01040100023 2 2 Hengli 1 1 B
cylinder
Electric
14 SS000804 push 2 2 SKF 2 1 B
rod
Limit
15 H02010016 4 2 Omron 0.5 8 B
switch
ZMQP35×80series
Muyang
Spring
16 ZMQP01090005 2 1 0.5 / A
seal
Muyang
Guide
17 ZMQP01010001 4 1 0.5 / B
bar Ⅰ
Muyang
Guide
18 ZMQP01010002 4 1 0.5 / B
bar Ⅱ
Air
19 G01040100026 2 2 Hengli 1 1 B
cylinder
Electric
20 SS000689 push 2 2 SKF 2 1 B
rod
ZMQP42×100
series Limit
21 H02010016 4 2 Omron 0.5 8 B
switch
Spring
22 ZMQP01290005 2 1 Muyang 0.5 / A
seal
23 ZMQP01210001 Guide 4 1 Muyang 0.5 / B
23
bar Ⅰ
Guide
24 ZMQP01210002 4 1 Muyang 0.5 / B
bar Ⅱ
Air
25 SS001112 2 2 Hengli 1 1 B
cylinder
Electric
26 SS000805 push 2 2 SKF 2 1 B
rod
Limit
27 H02010016 4 2 Omron 0.5 8 B
ZMQP50×100 switch
series
Spring
28 ZMQP01290005 2 1 Muyang 0.5 / A
seal
Guide
29 ZMQP01410002 4 1 Muyang 0.5 / B
barⅠ
Guide
30 ZMQP01410003 4 1 Muyang 0.5 / B
bar Ⅱ
Note:
 Classification: 1 means parts and components manufactured by Muyang 2 means purchased parts and components;
 Replacing frequency: A means within one year and B means one or more year;
 Some fasteners are not listed in this table.
4.6.3 Breakdown drawings of all parts

(1) Pneumatic self-cleaning gate
Main components and parts in the pneumatic self-cleaning gate are shown in Fig.4-1.
Fig. 4-1 Assembly drawing of pneumatic self-cleaning gate
24
Table 4-5 Code number of pneumatic self-cleaning gates
Spare parts for ZMQP25×70 pneumatic self-cleaning gates
No. Code Designation Qty Remarks
1 ZMQP00690005 Support 2
2 ZMQP00610019 Flashboard 2
3 ZMQP00610003 Guide bar Ⅰ 2
4 ZMQP00610005 Guide bar Ⅱ 6
5 ZMQP00610004 Silica gel plate 1
6 ZMQP00690009 Cover plate body 1
7 G01040100016 Hengli air cylinder 2 Components
8 15020300001 Solenoid valve 1
9 JX00003429 Junction box 1
10 ZMQP011000021 Base plate for junction box 1
11 ZMQP00690006 Spring seal 2
ZMQP00690001 Housing(middle) 1 ZMQP25×70
12
ZMQP00590001 Housing(head) 1 ZMQP25×70Ⅱ

12

12
25
5 ZMQP01210003 Seal for upper cover plate 1
7 SS001062 Hengli air cylinder 2 Components
12
(2) Electric self-cleaning gate
Main parts and components in the electric self-cleaning gate are shown in Fig.4-2.
Fig.4-2 Assembly drawing for electric self-cleaning gate
Table 4-6 Code number of electric self-cleaning gate

Spare parts for ZMDP25×70 pneumatic self-cleaning gate
5 ZMQP00610004 Silica gel pressing plate 1
26
6 ZMDP00610004 Induction block 2
8 SS000688 Electric push rod SKF 2
11 H02010016 Limit switch 4
ZMQP00690001 Housing(middle) 1 ZMDP25×70
13
ZMQP00590001 Housing(head) 1 ZMDP25×70Ⅱ

13

13
27
5 ZMQP01210003 Seal for upper cover plate 1
13
Note：
 The control elements for pneumatic self-cleaning gate are one set, and the driving elements are two sets.
 Electric self-cleaning gate and pneumatic self-cleaning gate are the same except control element and driving element.
28
4.6.4 Ordering form for spare parts
Table 4-7 Ordering form for spare parts
Power of main Ex-works
Model of equipment
motor No.
Name of manufacturer Contact person and phone number
No. Code number Designation Qty. Remarks
Note: this table can be copied or made in Excel format.
29
5 Appendix
5.1 Attached documents
No. Designation Unit Qty. Remarks
1 Operation manual of the product 1
2 Quality certificate of the product 1
3 Ordering form for spare parts 1 See Operation manual of the product
4 Attached documents 1 See Operation manual of the product
5.2 Contact information
Company name Add/Tel/Fax
Add:No.1 Huasheng Road, Yangzhou, Jiangsu, China

Postcode：225127
TEL：（+86-514-87848888/85828888）
Jiangsu Muyang Holdings Co., Ltd FAX：（+86-514-87848777/87848899）
http://www.muyang.com
E-mail: mypublic@muyang.com
30
5.3 Muyang ZMQP/ZMDP Series Self-cleaning Type Gate (List of operation manuals)
Name of equipment: Muyang self-cleaning gate
REV Nov. 2013
Date of
Rev. Item Description Page Revised by Remarks
Revision
Original
0 I All Nov. 2013
revision
Revised
1 Ⅱ All Nov. 2014
version
10
31
Integrated
Solution
Provider
Jiangsu Muyang Holdings Co., Ltd

No.1 Huasheng Road, Yangzhou, China 225127
Tel: +86-514-87848880 Fax: +86-514-87848686
www.muyang.com mypublic@muyang.com
32

ZMQP

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

ZMQP

Uploaded by

Copyright:

Available Formats

Muyang ZMQP/ZMDP

Self-cleaning Type Gate

Prior to use, please read through this operation manual

1.2 Explanation of warning mark

Table 1-1 Explanation of warning mark

This mark shows: In order to avoid death and serious casualty,

This mark shows: In order to avoid potential dangerous accidents

This mark shows: In order to avoid slight wound and potential

No. Designation Ordering code Contents

Fig. 1-3 Positions for affixing safety marks

1.5 Attention points for safety in transport, storage and installation

1.6 Attention points for safety in operation, inspection and maintenance

1.7 Personal protection

2.2 Main composition and general description of machine

2.2.2 Working process

Fig.2-2 Housing of self-cleaning gate

Fig. 2-3 Flashboard of self-cleaning gate

2.3.3 Driving element

Fig. 2-4 Driving element for self-cleaning gate

2.4 Basic specifications

Installation position: middle section/machine head

2.4.2 Configuration description

ZMQP25×70Ⅱ ZMQP005C Machine head

Fig. 2-5 Connection between middle section and machine head

Fig.2-6 Connection with middle section

2.5 Technical parameters

Fig. 2-7 Detailed drawing for dimensions of the self-cleaning gate

ZMQP25×70 Series 1000 1000 1000 1000 1000 1200 1200

ZMQP32×70 Series 500 500 700 700 800 1000 1000

ZMQP35×80 Series 160 200 250 320 350 420 500

ZMQP42×100 Series 524 524 724 724 824 1034 1034

ZMQP50×100 Series 300 350 400 460 490 580 620

Table 2-4 Weight of the equipment

Model Total weight(kg) Housing weight(kg) Flashboard

ZMQP25×70 Series 74.31 39.6 8.87

ZMQP32×70 Series 79.65 42.52 9.71

ZMQP35×80 Series 92.02 45.96 11.85

ZMQP42×100 Series 150.75 74.95 22.32

ZMQP50×100 Series 164.7 78.94 23.6

2.5.3 Working conditions

(1)Ambient temperature range in normal work: -10～+50℃;

Fig. 3-1 Schematic diagram for equipment hoisting

3.2.1 Equipment installation

Fig. 3-2 Middle section of self-cleaning flight conveyor after installation

3.2.2 Electrical installation

Before use, attention shall be paid to:

(1)Flashboard shall run flexibly, without any blockage and collision;

After use, attention shall be paid to the following points:

4.2 Daily and regular inspection

4.2.1 List of daily inspection items

No. Position Inspection item Period Method Measures

Table 4-2 List of regular inspectoin items

No. Position Inspection item Period Method Measures

Connecting bolt of Driving element Once a month Observation

Connecting bolt of gate connector Once a month Observation

4.3 Maintenance of mechanical part

4.4 Malfunction and troubleshooting

Table 4-3 Malfunction and troubleshooting

4.6 Spare parts

4.6.2 Summary list of spare parts

Model of Name Qty Delivery Recommended Replacing

23 ZMQP01210001 Guide 4 1 Muyang 0.5 / B

4.6.3 Breakdown drawings of all parts

Self-cleaning Type Gate