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RA 001 - Spun Pile Driving
RA 001 - Spun Pile Driving
DBO CONTRACTOR:
EPC CONTRACTOR:
ALKE-ALKATAŞ JV
Project Title:
Design, Build and Operate of a Waste to Energy Facility at Thilafushi
RISK ASSESSMENT
Revision
RA Title: Spun Pile Driving Operation RA No.: AAJV - RA / 001 Date: 14.02.2023
Date
11.06.2023
1 Dhamotharan Sakin
1.0 Permit(s) Required: ¨ Confined Space Entry Energy Isolation Non-Destructive Test þ Night Work Other(s) Specify: Cold work permit
Hard Hat Clear Safety Glasses (for NS) Dark Safety Glasses ¨ Chemical Goggles Cutting Goggles
þ Dust Mask þ Face Shield þ Welding Mask þ Welding Aprons þ Welding Leggings
Minimum PPE
2.0
Required: þ Ear Plugs þ Earmuffs Cartridge Respirator Escape Respirator SCBA
Cotton Gloves ¨ Leather Gloves (rigging) þ Leather Gloves Rubber Gloves Rubberized Cotton
Coverall Disposable Coverall þ Full Body Harness(WHERE REQ) Hi-viz Vest / jacket Safety Shoes
Film Badge Multi-Gas Monitor Gas Detective Light Meter ¨ Anemometer
3.0
Special Tools and Dosimeter Thermometer Ventilation Fans Air Blowers þ Fire Extinguisher
Equipment Required: þ Lifeline þ Retrieval Line Padlock, Hasp, Tags Lighting (low voltage) ¨ Lighting (high lux)
Air Horn ¨ Whistle þ Traffic Flags þ Traffic Cones þ Spill Kits
4.0
Potential Noise þ Air Pollution (dust) þ Air Pollution (smoke) Air Pollution (vapour)
Environmental Hazards þ Soil erosion þ Spills (to ground) Spills þ Hazards to Flora & Fauna
Hazardous Materials
5.0
(attach SHOC Cards) Carcinogen Irritant þ Highly Flammable Toxic þ Explosive
¨ Electrical Over head cable ¨ Pressure (air, water, gas) Mechanical (crush points) Ergonomics
6.0 Other Potential Hazards Temperature (±) Light / Dark þ Ignition Sources Dust / Vapour Suffocation
¨ Other Trades
7.0 Additional Instructions RA to be discussed during daily TBT meeting and signature of all team members obtained on the TBT attendance sheet for record.
MDV-AAK-HSE-RA- 16,Rev.01.21.11.2022
Design, Build and Operate of a Waste to Energy Facility at Thilafushi
Contract No: (AGR)438-WPMC/PRIV/2021/71
RISK ASSESSMENT
MDV-AAK-HSE-RA- 16,Rev.01.21.11.2022
Design, Build and Operate of a Waste to Energy Facility at Thilafushi
Contract No: (AGR)438-WPMC/PRIV/2021/71
RISK ASSESSMENT
RA Title: Spun Pile Driving Operation RA NO AAJV - RA / 001
Before Risk Residual Risk
Level Level Responsible
Step Activity Hazards Consequence Control Measures
Person
L Sv R/I L Sv R/I
individually underground services by drawings
Unsecured and coordinates provided by
equipment Contractor
during Contractor to manually dig 700mm to
shipment by marked driving point point to verify
barge or land clearance to underground services
craft to site Ensure that all the routes of services
Poor loading have been traced and marked
and unloading before work begins by surveyor
practice
Uncontrolled
vehicle and
equipment
movement
No flag man to
assist to
operator
Existing utility
services
Noise
Dust
2.0 Loading/ off Uncertified Personal 4PA 3 12 Site HSE Induction prior to 2PA 2 4 HSE/CM/
loading and crane operator Injuries mobilizations to site work ENG/
shifting of Poor condition Fatality Attend daily tool box talk Foreman /
piling materials of mobile Asset Equipment will be inspected by using Supervisor
and concrete crane damage pre inspection check list before /Workers
blocks by Unstable mobilization to site work
mobile crane ground Verify operator license
MDV-AAK-HSE-RA- 16,Rev.01.21.11.2022
Design, Build and Operate of a Waste to Energy Facility at Thilafushi
Contract No: (AGR)438-WPMC/PRIV/2021/71
RISK ASSESSMENT
RA Title: Spun Pile Driving Operation RA NO AAJV - RA / 001
Before Risk Residual Risk
Level Level Responsible
Step Activity Hazards Consequence Control Measures
Person
L Sv R/I L Sv R/I
condition Verify equipment certification and
Outrigger not validation
fully extended Verify vehicle and equipment records
Uncertified Follow the site traffic management
lifting gears plan
Using Appoint trained flag man to guide
damaged/ operator
wear & tear Ensure the load has been secured
lifting gears before shipment
Lifting Excess
load according
to crane rated
capacity
Load
movement out
of control
Uncertified
rigger man
Drop load due
to improper
lifting gear and
slings
Suspended
Load
Poor signage
and
barrication
MDV-AAK-HSE-RA- 16,Rev.01.21.11.2022
Design, Build and Operate of a Waste to Energy Facility at Thilafushi
Contract No: (AGR)438-WPMC/PRIV/2021/71
RISK ASSESSMENT
RA Title: Spun Pile Driving Operation RA NO AAJV - RA / 001
Before Risk Residual Risk
Level Level Responsible
Step Activity Hazards Consequence Control Measures
Person
L Sv R/I L Sv R/I
3.0 Materilas Pinch Point Personal Equipment Inspection
Handling Caught Injuries Inspection certificate for equipment's
between Equipment Operator experience and valid licence
equipment Damage Inspection certificate of all other lifting
Defective Cruising with and hoisting appliances
hoses and moving Chains or wire rope used as line
fittings equipment's restraints shall not be shortened with
Ruptured Spillage knots, bolts, or other makeshift
hoses Equipment devices.
Overpreserise overturn Hoses, fittings, and related assemblies
d shall not be intermixed unless they are
Defective deemed compatible by their
valves manufacturers and meet the
Entangled with requirements
hoses The working pressure of hoses used
4PA 3 12
Electrocution shall be greater than or equal to the
maximum designed system pressure of
the equipment.
Compressed air line controls shall
consist of two shut-off valves
Hydraulic hoses shall be routed to
avoid flexing to less than their specified
minimum bend radii, twisting, pulling,
kinking, crushing, or abrading.
Hydraulic systems shall not be
operated above the maximum or below
the minimum temperatures specified
by the manufacturer.
MDV-AAK-HSE-RA- 16,Rev.01.21.11.2022
Design, Build and Operate of a Waste to Energy Facility at Thilafushi
Contract No: (AGR)438-WPMC/PRIV/2021/71
RISK ASSESSMENT
RA Title: Spun Pile Driving Operation RA NO AAJV - RA / 001
Before Risk Residual Risk
Level Level Responsible
Step Activity Hazards Consequence Control Measures
Person
L Sv R/I L Sv R/I
4.0 Improper 4PA 3 12 Ensure all personnel operating the 2PA 2 4 HSE/CM/
Pile Driving operation Personal piling rig are qualified and competent ENG/
Operation of piling Injuries with Third Party Certification Foreman /
rig Fatalities Banksman to be clearly visible to Supervisor
Lack of rig operative at all times /Workers
supervision of Piling rig to be operated in
rig movement conjunction with the
Failure of manufacturer’s guideline
pole driving Ensure that the ground is firm and
parts during stable
driving Before driving, check all the nuts and
Overturning lifting gears all other parts mounted to
of the rig the hammer which loosens due to
during pressure
Ensure sufficient oil levels for
erection
hydraulics and other parts
Mechanica
Do not exceed allowable tensile and
l Failure
compression stress to pile
Pressure Ensure vertical pile before driving
hose Ensure exclusion zone at all times
blast/ruptu fence, relevant signage and
re monitoring by supervisor incharge
Heavy Only raise the mast on level ground
noise Under no circumstances should the
during banksman or any other person
driving attempt to move the hose if
operation twisted and under pressure or
Vibration tension
Rotating Daily visual inspection which
pile with includes condition and operation
entanglem
MDV-AAK-HSE-RA- 16,Rev.01.21.11.2022
Design, Build and Operate of a Waste to Energy Facility at Thilafushi
Contract No: (AGR)438-WPMC/PRIV/2021/71
RISK ASSESSMENT
RA Title: Spun Pile Driving Operation RA NO AAJV - RA / 001
Before Risk Residual Risk
Level Level Responsible
Step Activity Hazards Consequence Control Measures
Person
L Sv R/I L Sv R/I
ent of guards before commencing
work
In case of breakdown, make the area
is safe by isolation and do not carry
out unauthorized repair
Personnel not involved with piling
should be segregated from working
equipment
Use ear muff while operating of rig
Use hand gloves
Do not wear loose cloths and ornament
5.0 Refueling Running Fire Switch off engine while refueling
engine Contamination Ensure provide earthing on equipment
produce a of soil No use of mobile phone while driving
static Asset Damage and fueling
electricity Provide length of hose for filling
during Do not park or manoeuvre plant HSE/CM/
refueling equipment in slope surface ENG/
Use of mobile 2PA 2 4 Wear disposable coverall while 2PA 1 2 Foreman /
phone refueling Supervisor
Uneven /Workers
surface
Over flow
Spillage
6 Welding,Grindi Rotating Hand and 3PA 3 9 Ensure guards are fitted to rotating 3PA 2 6 HSE/CM/
ng and Cutting equipment finger equipment ENG/
of piling Defective Injuries Ensure dead man switches is not QA/QC/
MDV-AAK-HSE-RA- 16,Rev.01.21.11.2022
Design, Build and Operate of a Waste to Energy Facility at Thilafushi
Contract No: (AGR)438-WPMC/PRIV/2021/71
RISK ASSESSMENT
RA Title: Spun Pile Driving Operation RA NO AAJV - RA / 001
Before Risk Residual Risk
Level Level Responsible
Step Activity Hazards Consequence Control Measures
Person
L Sv R/I L Sv R/I
grinding disc Fatality disabled
Use of under Equipment Inspect grinding disc prior to use
rated of RPM damage Ensure the disc is compatible with the
disc grinding machine
Defective Ensure the RPM of disc more than
electrical grinding machine
connection Do not use cutting disc for grinding
Flying object Worn proper PPE ( Face shield, gloves
Noise etc..)
Poor Use ear protection
Housekeeping Carry out Proper housekeeping
Unsecured of Ensure the cylinder is secured while Foreman /
cylinder and using and transporting Supervisor
transporting Cylinder always kept up right position /Workers
Fumes and with secured by trolley
burns Ensure flash back arrestor fitted with
Damage hoses cylinder
Lack of PPE Inspect Hoses if any damage replace
Improper immediately
earthing Ensure mandatory PPE should be worn
equipment Ensure all equipment provided earthing
UV rays Place Fire extinguisher and fire blanket
Appoint trained fire watcher to monitor
hot work
MDV-AAK-HSE-RA- 16,Rev.01.21.11.2022
Design, Build and Operate of a Waste to Energy Facility at Thilafushi
Contract No: (AGR)438-WPMC/PRIV/2021/71
RISK ASSESSMENT
RA Title: Spun Pile Driving Operation RA NO AAJV - RA / 001
Before Risk Residual Risk
Level Level Responsible
Step Activity Hazards Consequence Control Measures
Person
L Sv R/I L Sv R/I
PPE al segregation from other waste
Lack of
experience of
technician
Empty spray
bottle disposal
in the sea or
soil
8 Paint touch up Vapor Personal Injury Proper ventilation
Fumes Soil Storage as per MSDS
Fire contamination Provide DCP Fire extinguisher
Exposure / Prolonged Worn appropriate PPE such chemical
Inhalation of exposure health goggle, disposable coverall , respirator HSE/CM/
chemicals issues mask ,chemical resistant gloves ENG/
Chemical 3PA 3 9 Provide Spill kit Foreman /
spillage Provide MSDS Supervisor
Lack of /Worker
information
about paint
Lack of PPE
9 Static load test Heavy load of 4PA 3 12 Load procedure shall be followed as 3PA 2 6 HSE/CM/
concrete per method statement ENG/
blocks Secure of the concrete block by lashing Foreman /
Unstable load belts Supervisor
of load Ensure the load stable on the pile /Worker
structure Ensure ground capacity prior to start
Collapse of stacking of concrete blocks
load Do not carry heavy load by manually
Unstable of get help from others
MDV-AAK-HSE-RA- 16,Rev.01.21.11.2022
Design, Build and Operate of a Waste to Energy Facility at Thilafushi
Contract No: (AGR)438-WPMC/PRIV/2021/71
RISK ASSESSMENT
RA Title: Spun Pile Driving Operation RA NO AAJV - RA / 001
Before Risk Residual Risk
Level Level Responsible
Step Activity Hazards Consequence Control Measures
Person
L Sv R/I L Sv R/I
load bearing Follow manual handling procedure
capacity of Wear proper PPE
ground Aware of pinch point
Working under
the suspended
load
Unauthorized
entry
Poor signage
and
barrication
10 Working at Substandard Personal Engaged competent and experience
Height working Injuries personal for this job
platform Fatality Barricade the area.
Uneven Multiple Erect appropriate signboards such as
surface fracture Work at height in progress,
Unsecured unauthorized entry prohibited, men
ladder working above etc.
Lack of life line Wear Safety Harness while working at HSE/CM/
Poor above 1.8 m height ENG/
supervision 4PA 3 12 3PA 2 6 Foreman /
Inspect lifeline for use
Lack of Supervisor
Use wire rope (10mm minimum or /Worker
working at
Nylon rope 20mm) .
height PPE
Unsecured Check anchor point and clips × 2
materials fall If using reel (attached directly to
from height harness D ring)then place guide tape
on rope to ensure limit is defined.0
MDV-AAK-HSE-RA- 16,Rev.01.21.11.2022
Design, Build and Operate of a Waste to Energy Facility at Thilafushi
Contract No: (AGR)438-WPMC/PRIV/2021/71
RISK ASSESSMENT
RISK MATRIX
fatalities,
medical
moderate
minor
environmental
Low: Minor impact; injuries
Catastrophic
minor injuries, minimal property
environmental impact
environmental impact
environmental impact
requiring
multiple
Severity
or
or
Catastrophic:
irreversible
damage,
damage,
damage
impact;
injuries
Likelihood 1 2 3 4 5
Very Low- Highly unlikely to
1 1 2 3 4 5
occur or occur very rarely
Low- Unlikely to occur, but
2 2 4 6 8 10
possible in rare circumstances
Moderate- May occur
occasionally under specific 3 3 6 9 12 15
conditions
High- Likely to occur, with
4 4 8 12 16 20
multiple incidents recorded
Very High- Almost certain to
5 5 10 15 20 25
occur or occur frequently
MDV-AAK-HSE-RA- 16,Rev.01.21.11.2022