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    14 views16 pages

    Pias Self Drilling Screw TDS

    Uploaded by

    ChangHangWing

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
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    WORLD CLASS FASTENERS MADE IN JAPAN PIAS SELF-DRILLING SCREW INTRODUCTION The Technical Data presented in thisdocument i areall conducted under laboratory conditions. ‘As national or international regulations do not cover all possible types of applications, on-site technical support and technical consulting services are required for different types of applications and base material. based on the numerous i -house tests conducted by the Fasten Technical Department and Base Material There are mary types of material available onsite that requires fasteners of different materials PIAS Self Dilling Screws were designed to be the fastening solution for most ofthe different types of Bose Material (On-site Testing maybe requited to verify the sutability or the loading capacity ofthe selected screw. eae Saleclon 1) Head Types: The crcice of Head Types is based on te different types of applications fortne SDS Head and the desired finshed appearance of the fastened surface TP] __2)TPI:T_he choice of the number of Threads per Inch (TP is based on the thickness ofthe base materia. 3) Drill Point: The Dril Point is essential to the diiling capacity ofthe Self Dlling Screw. Itis important that specification of the appropriate fastaner to be based on the required loading and base material used — rill Point ‘Types of Drill Point i as | PIAS: PIAS PIAS PIAS PIAS PIAS: Reduced Self Dill Metal No. 5 Point Reamer Self Dill “S'Point Timber Type 17 Paint Upto 13mm Metal Timber io Metal ToLightMetal __Seff Dri Timber| Drilling Capacity and Base Material Thickness Screw Size / Drilling Capacity and Base Material Thickness #1 point / Reduced Point <2.6mm #2 Pont 4.5mm to 3.5mm, #3 Pont 2.5mm to 6.0mm #5 Point Up to 13.0mm Features of a PIAS Screw 1) PIAS Logo on the head of the serew: The criginal PIAS logo has 2 shallow imprint of the “P* ightly marked on the head with a nonstandard fort and is stamped lke a watermark on the head, 2) The PIAS Patented Dril Point: PIAS Screws feature a second-generation symmetrical precision point. ‘This point is formed perfectly and ensures that the screw drills with speed and precision “walking” of the screw during installation and gives the installer more contrcl over the screw. This effect is even more pronounced when the screw is being installed on a roof with a steeper profile or it ie awkward angle. 4) High Hex: Another distinguishing feature found on the PIAS screws is the high hex éri makes itharder for the screw lo pop out of the socket during installation by giving ita better siting. oa ae 3) The “S" Point: PIAS Screws all feature the ‘S' point on the tip of the drilling point. This feature eliminates | Ie — PIAS SELF-DRILLING SCREW THE RUSPERT COATING (CERAMIC TOPCOAT ——~ ‘CHROMEMATE |_— CONVERSION ewer XN ELECTROPLATED ZINC LAYER | The substrate is protected from | corrosion by the self-sacrificial {galvanic effect of zinc. The Ruspert™ coating is orgznic in nature and itis ceramic based. Highly advanced chemicals and resins are utilized to achieve the abilly to provide unsurpassed corrosion resistanca. The mast remarkable feature of the Ruspert™ coating is that while the cating is extremely resistant to corrosion, itis very thin in nature (about 15-20 microns}. This enables it to drill and cut through whatever materials with minimal resistance, preserving dill point integrity and ensuring maximum thread life. The Ruspert™ coating on the: PIAS Carbon-Sieel series conforms and exceeds the AS3566 - Australian Standard for Sel-criling screws for the building and ‘construction industrias (corrosion resistance) and exceeds the requirements for Ciass 3. Tho Rusport™ coating consists mainly of 3 layors. While tho layors are independent and separate in nature, they aro fusod together by secondery chemical reactions which occur in between the layers, thus resulting in stronger adhesion and also ‘consistency in thickness throughout the whole screw. Ths spacial process is patented and Is a special feature on PIAS carbon steel screws, The first layer isa layer of electroplated Zinc. This layer of Zinc gives the Ruspert™ coating its ability to “seif-neal” in the event that tho topccat of coramic layor is broached. This layer alco protects the baso steo! matorial by tho salf-cactifcing nature of Zinc. ‘The second layers he Chromate conversion phase. This effect is commonly observed on Zinc piated products which have a yellowish-greenish appearance. The chrorrate conversion film inactivates/passivates the surface of the zinc layer by preventing it {rom forming the fne/near invisioe layer of Zinc Oxide (ZnO) when it come in contact with air The topmost layer is the ceramic layer. This layer acts as like a tough ‘jackst" and protects the 2 layers below it It intercepts any ‘materials or circumstances that threaten to breech any layers and cause corrosion, It is non-metalic in nature which means that the screw is insulated from electrolytic or galvanic corrosion as well. Test Type Test Method Alterating Anti-Corrosion Test 3200 Gyles of ris Sa Mie > Bre Drying at 60°C > Humid at 60% mn. 96% FH ass Test 10 Cycles of 16Hrs of Salt Mist using concertation of salt and Acetic Acid adjusted to PH3.0-31 oné idling of BHre ‘50OHrs Consecutive lighting from a carbon rod and repetitive water mist spray -no crumbling of coating ‘Aczelerated Environment Condition | Product soaked in 5% Acid concentration for 24H and in 3% Alkali concentration for ‘Acid/Alkall Resistance Test Test 724ts showed nether disintegration nor wrnkling of coating, Heat Resistance Test 7Trs of continuous of Hot Air environment at 250°C. Coating Hardness Test onira stot acheive ary pe of cons, iii of eve oink (Odd Contour Adhesion Test 4lirs Hardness Test with the Pencil Scratch Method PIAS SELF-DRILLING SCREW PIAS FASTENERS PRODUCT RANGE PIAS Fasteners Ran Head, Par Of Torque Transfer And Welding | Thread Part For Taping And Selt- Faster Range Bearing Surface Joint Drilling Point IAB Gane ilardened Carbon | Cove Prdened -GWOIITOA5IE C2690 | ye | Case hardened - OWOI1I0A IG 69609 ‘Stel Fasteners Or AISI 1018 grade of Gatbon Steel ‘OVS! 1018 grade of Cabon Steel PIAS 410 Marensiic Stahiess Lo MarensticS Stainless Stoo! SUS 410 x Stainess steel SUS 410 PIASTA Br-eial Aston Stantss Ste! + Case Case hardened - SWCHIeAwIS 63599 atdened Garton Stee! esta Silos Stal 22 © | “ora! 10%8 grade of Caton Stel Fasteners SUPER PIASTA Bv-tieial Austents + Mertens, Austente Stanless Sie a4 © _| Hardened siainess Stes sus 42002 Stainless Stel Fasteners Accelerated Environmental Tests Complianc: a ieee gerezeer- | ow soosar | sana ace canons Sorasapaanes | SMSMNDAT | Smtr ae, cont na resumes ct saturated Ultraviolet (UV) Lamp Property Coatings in 100% yresence of sulfur Exposure of tests Neutral salt Relative Humidity |S OCae~ in Blister | Nonmetac Materials spray (NSS) test- | (Less than 5% ree | eS eS | ee acting eking Cesethan sired Rust) ‘avd peeing) (Ruspert Grey) efustente Natenstic | apeo ts 4,000 rs scycks 2.000 Hrs ees Ie — PIAS SELF-DRILLING SCREW TECHNICAL DATA Pull Out Resistance: ‘Test method: The fasteners were drivon into cold rolled steel test plates of the stated thickness then pulled by the laboratory tensile machine til failure. The stated values were obtained under faboratory conditions. PIAS «ny Thickness of Steel Material (ren) Screw Se/Gauge [3am omm 23mm [32mm | 42mm 6omm ma5766 150 220 3.50 : = 5 M4/ 6G 1.60 240 3.90 aro 3.0 i M5/ 10G 170 2.40 4.00 680 10.50 zi 5.57 126 180 2.60 4.20 730 71.10 1820 M6! 146 - 5 440 7.30 12.80 20.80) PIAS ato ony Thickness of Steel Material (rm) Screw Size / Gauge iamn mm 23 mm 32mm | 42mm éomm M357 66 150 220 3.50 5 : 5 M4/ 8G 160 240 3.90 a70 310 , M51 106 240 4.00 0.80 10.50 i W557 126 : = 420 740 11.10 E90 M6! 146 5 : 4.40 7.30 12.80 21.79) PIASTA ony screw Sue /oauye “Thickness of Steel Material (mm) 72mm ema 23mm | aamm_ | 42mm comm W4766 1.60 2.30 4.10 610 : i M5 106 : 2.30 420 640 300 5 W557 126 = 2.08 4.40 690 9.10 7020 MG! 146 7 2.05 4.40 7.90 2.50 12.80) SUPER PIASTA un “Thickness of Steel Material (mm Screw Size / Gauge Tamm emm 23 mm aamm | 42mm é0mm ma/6G 1.60 2.30 4.10 610 : i M5/ 106 ~ 2.30 430 6.40 360 ~ W557 126 : 2.05 4.40 690 9.10 7020 “All values obtained under laborstory condtions Ie — o PIAS SELF-DRILLING SCREW TECHNICAL DATA Tensile Rosstene a, =r Screw Sie/ Gauge] PIAS [PIAS aio | PIRSTA| SUPER PIASTA i M35/6G 4.50 490 - - Ma73e i130 | 940 70 70 M5/10G 13.80 14.30 9.50 9.50 M55/ 12G 18.20 19.40 13.60 13.60 Nera4G 2080 | 2250} 1660 : Shear Resistance: (kN) " Sciew Slee/ Gauge |S | PIAS Ao | PIRSTA| SUPER PIASTA M3.5/ 6G 3.10 3.20 : = M4! 8G 7.40 5.60 4.90 4.90 M5/10G 9.00 8.60 6.10 610 M55/12G 12.30 10.10 8.80 880 M6/14G 14.60 43.20 10.80 - Torque Resistance: (Nm) Seow Size/ Gauge] PIAS [PIAS 0 | PINSTA| SUPERIASTA mas/eG 405 | 487 : : M4! 8G 6.82 6.93 3.90 3.90 M5/10G 11.36 12.50 6.20 6.20 mes 126 1872 | iets 080 a0 Me/14G 2198 | 2752 | 7890 : “avon cd dno eon iaATERIAT CHEMICAL COMPOTION carbon | suasess | sasinece | stantece | staitess | stariess swentea — | Steel410: JIS | ceeciaoa:sis | steel 305: sis Stee! 316: pean Stacey | C408/Ais1 | S*SySuea'® | Susans | JSSHS | ISCAS ABT O18 Gabon | c | 018-073 | maxois | mocoos | mmo12 | mmoos | 076-040 Silicon Si max 0.10 max 1.00 max 1.00 ‘max 1.00 max 1.00 max 1.00 manganese | wn | 030-060 | maxtoo | mexz0o | mexzoo | mex200 | maio0 Preaphorws | P| waxo0o | moxoo | maocts | macooss | macoots | moot sue | 6 | mmxo0as | moxo0s | mors | moxoos | mocoos | maroos Alur Al min 0.02 - - . - - wit | wi | - | mocoso | 800-1080 | 1060-1800 1000-1400) - cwromun | ce] - | 1180-1320 | re00-z000 | v7.00 00 | 00-1800 | 1200-1400 Molybdenum | vo : - 2.00~3.00 - Ie — PIAS SELF-DRILLING SCREW Installation Guidelines - Atorque-controllad serewgun with a depth sensitive nosepiece should be used to install the self driling screws. For optimal fastener performance, tho scrov:gun should have a minimum rating of 6 amps and have a RPM range of 0-2600. Overdriving ray result in torsional falure of the fastener or stripout ofthe substrate, - To ensure secure fastening, the selection of the screw length must be made with provision for atleast 3 threads to extrude trom the base material Recommended Drill Speed Cate screw Recommended Drill Speed for Recommended Drill Speed for 4 Metal Sheet under 6mm ‘Metal Sheet thicker than 6mm Gauge Size gd (mm) (rpm) (rpm) 35 #6 2,200 ~ 2,500 - 25 mm 3.9 7 2,200 ~ 2,500 5 2.5 mm 42 8 2,200 ~ 2,500 = 45 mim 48 m0 2,200 ~ 2,500 : 8.0mm 35 #2 1,800 ~ 2,500 7,600 ~ 1,800 730mm 63 ma 41,600 ~ 1,800 41,800 ~ 1,800 13.0 mm Force Required For Installation: Head-Height: 10kgi ‘Overhead: 13kgf ‘Shoulder-Height: 1Skgf| Downhand: 20kgf DRILLING THICKNESS Before we go into how to determine the thickness of material tobe drilled, we have to understand that the drill point has to finish driling and clear all the different layers before the screw thread can start to engage the matarial. With this in mind, we can now go into details on hovr to determine the bese material thickness so as to select the appropriate drill point. Single Layer Ina staightforward application where a single metetial is involved, the thickness to be dilled is simply the thickness Of the material, expressed as Single Sheot In reality however, we always have to consider fastening something to something else. Thus in a practical application, if we need to fasien say a roofing sheet to the purln, he combined thickness of both the sheel and uri would have to be considered in determining t. Pre-drilled top layer Inthe event that the overal thickness exceeds the maximum dill capcily of the screw, itis possible to fasten this ‘application by pre driling the tep most layer(a). Thus ‘or thie ease, , to be considered would be limited to only those layers that were not been pre drilled Multiple layers Inother applications where insulation or other materials ike architectural or composite panels are involved, we have to.consider al the layers as one thick layer to be dried through. Layers with Void In applications with a void in between the fastened sheet members, we have to consider the whole assembly as ona thick layer, Fate A oops: PIAS SELF-DRILLING SCREW i super Fastening Thickness For fixing of Auminum to Steel Structure Pi ‘in Fagade or Curtain Wall Applications. Plesta ‘asia Plas od nee Wiatbsa Sworn cme acia = = Es ; ©] | #) [4] Be] AH Se = ‘SCREW SELECTION CHART Plt tamgh_| Nt | nd tins | Fae OE | pg 9d (mm) (mm) @dk (mm) (mm) (mm) 3.5 25 70 28 18.0 41 40 13 82 29 5.0 2 5.0 40 95 33 29.0 2 d e— PIAS SELF-DRILLING SCREW COUNTERSUNK HEAD - For fixing of Aluminum to Stee! Structure Super in Fagade or Curtain Wall Applications. Piasta "The Gountersune Hea fish onfastenings Aanditfinshos with a fat surface whch oe tnabies other members to clea itr move overit. Piasta —Pias Fastening Thickness ro savings, “Arcus "canny sala cre} lay lab) g)(8 t @| | H) | 8] A Pig Oi Gomme ‘Hoan HOMO Sette SCREW SELECTION CHART Length | Head Diameter | Woad Thickness (h) | Fastening Thickness | pa pony el (mmm) (mm) ‘ak (mm) A (mm) (mm) 40 40 80 23 40 1 30 73 30 23 50) 2 40 16 80 23 70 2 40 18 30 23 70.0 2 40 25 80 23 16.0 2 40 30 30 23 21.0 2 40 235 80) 23 26.0 2 40 40 20 23 31.0 2 40 46 80) 23 36.0 2 40 50 80 23 41.0 2 40 60 80) 23 5.0 2 50 78 100 28 30 2 50 25 10.0 28 14.0 2 50 30 10.0 28 19.0 2 30 3 10.0 28 24.0 2 50 45 100 28 340 2 30 30 10.0 28 33.0 2 50 60 100 28 49.0 2 %- PIAS SELF-DRILLING SCREW COUNTERSUNK HEAD - REAMER ‘Super = For fixing of wood! panel to stee! srvcture. The Bee inca ag special Reamer drill point has wings to bore a slightly bigger hole through the wood and upon contact with the sieel underneath, the wings will | Zs) ‘snap off to enable a snug tapping g Fastening Thickness go ©) | 8) | 8] I = i ES =a en ee 9d (mm) L (mm) @ak (mm) Ah (mm) (mm) 40 45 70 28 29.0 2 5.0 32, 95 39 15.0 2 5.0 42 95 39 25.0 2 J 2 PIAS SELF-DRILLING SCREW WAFER HEAD “For fingof ofp and ocking rot ystemsend S22 asia pag osterng Tiss ‘secret fx sysiems to Steel Stucture. The Wefer Head combines secure fastening power and a low profile head so that clip locking or secret fx ‘systams can simply lock or clip over it Mingenet— rOvS0D 8 Sing "eas Sioa! Siem ina) (eriadb) Gra) lijele@@eeson L 6} (#2) (2) ey = een sero Diameter Length Head Diameter Head Thickness (h) Fastening Thickness Drill Point 9d (mm) L (mm) ‘Ddk (mm) hmm) {mm 5.0 19 1 25 80 3 J 2 PIAS SELF-DRILLING SCREW ‘HEXAGONAL HEAD For fxing of Roofing and Cladding } on to Strutural Steel Piasta asia fa; =) oe “Sm Tv senese = onoey ovata) . OIA ae ee a = ET | PT VT TS 9d (mm) L (mm) ‘Ddk (mm) h(mm) {mm 2 s 3 3 ue wat 5.5 75 13 48 64.0 Type 17, J 2 PIAS SELF-DRILLING SCREW HEXAGONAL HEAD = For fixing of Roofing and Cladding Super Piasta on to Strutural Steel, Pasta @S ON ienians) ims) tae) OT Fepgre! Dobe al DITO ‘Owe Thaw SCREW SELECTION CHART Diameter Length Head Diameter [Head Thickness (h) | Fastening Thickness | 1 pong 9a (mm) (mmm ‘Bak (mam) (mm) (mm) 55. 45 B 48 23.0 3 55 50 3 48 28.0 3 55 55 3 48 33.0 3 55 65 13 48 16.0 3 55 75 3 48 43.0 3 55 85 13 48 3.0 3 J 2 PIAS SELF-DRILLING SCREW THIN TRUSS HEAD - For easy fixing of thin Steel Sheet. Fully-threaded shark ‘engages the ertire lengtt of the fastener, providing a secure ‘connection between the roof! facade end wall framing members. - PIAS Sharp’S’ Dril Points designed to improve driling abiity through thin sheet metal ~ Tho Thin Truss Head allows the fastening of low profle sheat metal clips and ensures proper installation of metal oof panels Fasioring Thickness j SCREW SELECTION CHART Diameter | Length Head Diameter | Head Thickness (h) | Fastening Thickness Max Drill a (mm) L (mm) ‘ak (mm) 1 (mm) (mmm) |_ Thickness 35 0 400 +9 60 420m 35 2 100) 18 13.0 2mm a2 16 110 30 30 16mm a2 78 110 30 TK} 1.6 rm Ie — PIAS SELF-DRILLING SCREW WASHERS Molded Washers These are the simple normal types of washers. Our washers are all injection moldea and they provide a secure and snug fit for our range of screws and for most applications. tem Natesal Dimensions Gauge 10 wie Pou Cag 10 ae 50 form a Ba ware epow Gago 12 cog a<—_ waa crow Gages Bonded Washers Teco ate POM ner bonded to @ meta Bacing when proves more suppor Tora beter sea Tooele tem Seaing Material —«SupportMaterat——_—bimensions unin pues EPDM Galvanised Sieel, 7 ‘ASI. Stainless Stee! 304 9.0 16mm, BW10/12-12 Aluminum, Gauge 10/12 Mion crow aivanoed See, a | Stanees Stee 304 Aurioun ewiaret4 Gauge 124 N crow Gatanced See

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