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Microelectronics Reliability 51 (2011) 602–609

Contents lists available at ScienceDirect

Microelectronics Reliability
journal homepage: www.elsevier.com/locate/microrel

A self-test and dynamics characterization circuit for MEMS electrostatic actuators


Daniel Fernández ⇑, Jordi Madrenas, Jordi Cosp
Electronic Engineering Department, Universitat Politècnica de Catalunya (UPC), Jordi Girona 1-3, 08034 Barcelona, Spain

a r t i c l e i n f o a b s t r a c t

Article history: This paper presents a high-bandwidth capacitance estimation and driving circuit especially tailored for
Received 15 October 2008 its use with MEMS electrostatic actuators. The circuit can be integrated as a part of a system comprising
Accepted 18 September 2010 an electrostatic actuator to provide self-testing and failure prediction capabilities and also as a simple and
Available online 13 October 2010
low-cost actuator dynamics characterization system capable of measuring both periodic and non-
periodic movements.
Ó 2010 Elsevier Ltd. All rights reserved.

1. Introduction However, the dynamic behavior of the actuator also reflects in


capacitance changes as the static characteristic does, and thereby
In the field of Micro-Electromechanical Systems (MEMS), failure it can be measured with the same techniques if the bandwidth of
prediction, detection and correction is one of the major points in the estimator is high enough. While impedance analyzers currently
the development of a reliable commercial device. The applications are capable of measuring typical transient capacitance changes of a
of electrostatic actuators, one of the most widely used family of few Hz of bandwidth, the circuit previously reported by the
microsystems, include RF switches [1], varactors [2], tunable lasers authors in [8] can measure non-periodic capacitance changes of
[3], optical filters [4] and micropositioners [5], among others. In up to 40 MHz and thereby provide an accurate indicator of the
their most basic form, an electrostatic actuator consists on a mova- electrostatic actuator dynamic behavior. Its working principle is
ble plate (a cantilever or membrane) and a fixed plate, forming a based on a capacitive divider technique driven by a Pulse-Width
small capacitor. When a voltage is applied to the plates, an electric Modulation (PWM) signal, which allows for a simpler and more
force appears between them that makes the movable plate move area-efficient integration of the capacitance estimator and driving
towards the fixed one [6]. circuit in comparison to the approaches based on the injection of a
Unfortunately, electrostatic actuators suffer from a severe num- high-frequency signal added to the actuation voltage [10], while
ber of failure mechanisms [7], particularly stiction and charge dramatically increasing their bandwidth. Since it does not require
injection. Two of the most useful sources of information about any additional capacitive sensor anchored to the structure, it can
the electrostatic actuator status are their static and dynamic or be readily used in any existing microsystem as part of an inte-
transient response when an actuation signal is applied. Since the grated self-testing or failure prediction system. Moreover, it will
actuator plates form a small capacitor that varies with the electro- be easy to integrate in the actuator final application or as a
static actuator movement, the static characteristic is typically low-cost actuator dynamics characterization circuit that can be
approximated with capacitance vs. actuation voltage measure- included in the manufacturing process quality control and
ments (or C/V curves). Those measures are obtained with verification chain. In this paper, we review the working principle
impedance analyzers or, recently, with simpler capacitance mea- of this capacitance estimator and present the results on both
surement circuits better suited for monolithic integration [8]. On applications.
the other hand, the dynamic characteristic is usually measured
with complex optical systems based on optical interferometers, 2. Capacitance estimation and driving circuit
laser-Doppler vibrometers and stroboscopic lighting [9]. Com-
monly those systems can measure only periodic movements, 2.1. Working principle
although some of them, if the mechanical bandwidth or oscillation
frequency of the actuator are small enough, measure also aperiodic A simplified schematic of the capacitance estimator and driving
ones. circuit is depicted in Fig. 1. The electrostatic actuator is represented
as the variable capacitor C(t) and the output voltage as VOUT. CS is a
⇑ Corresponding author. Tel.: +34 600608221. series capacitor and inputs D (Disconnect), R (Reset), H (Hold) are
E-mail addresses: dfernan@eel.upc.edu (D. Fernández), madrenas@eel.upc.edu digital signals controlling the M2 switch, the M1 transmission gate
(J. Madrenas), jcosp@eel.upc.edu (J. Cosp). and the U1 high-voltage logic inverter. M3 is a voltage follower that

0026-2714/$ - see front matter Ó 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.microrel.2010.09.027
D. Fernández et al. / Microelectronics Reliability 51 (2011) 602–609 603

Fig. 1. Simplified schematic of the capacitance estimation circuit. The electrostatic actuator is represented as the variable capacitor C(t), the series capacitor as CS and the
output as VOUT.

provides electrical isolation of the output. The logic value of the H subtraction is due to the opposite relation of the duty cycles of the
signal is always the opposite of H. actuation voltage and the D signal inverted by U1.
The capacitance of the electrostatic actuator C(t) and the series The circuit is better understood by analyzing the running se-
capacitor CS form a capacitive divider circuit. If both capacitances quence of the digital control signals D, R and H. This sequence
are initially discharged and a voltage VA(t) is applied to the upper can be summarized as follows:
node of the capacitive divider, the intermediate voltage VCS(t) fol-
lows the equation  In normal operation, signals D, R and H are equal to 0. In this
mode, a high voltage is applied to the upper node of the
CðtÞ actuator though the U1 inverter, the switch M2 is turned off
V CS ðtÞ ¼ V A ðtÞ ð1Þ
C S þ CðtÞ and the transmission gate M1 is turned on. Thereby, the output
voltage VOUT tracks VCS by means of the PMOS voltage follower
Provided that CS  C(t), the previous equation can be approximated M3.
to:  When a reset is required, the signal H is set to logic 1 (and H to
V A ðtÞ 0). This disconnects the transmission gate M1 so the output volt-
V CS ðtÞ  CðtÞ ð2Þ age VOUT is held constant regardless of VCS.
CS
 Then, signal R is set to 1, discharging the serial capacitor CS.
Hereby, the intermediate node of the capacitive divider has, approx-  Next, signal D is set to 1, discharging the electrostatic actuator.
imately, a voltage proportional to the actuator capacitance. How-  After both capacitors have been discharged, R is set back to 0
ever, this node has an ideally infinite impedance in DC, which and the capacitors can be charged again.
implies that no long-term stability of the measure can be guaran-  Finally, signal D is set back to 0, charging the capacitive divider
teed [11]. In fact, any leakage current flowing through the interme- and, after a short time, signal H is set also to zero, enabling the
diate node of the capacitive divider will change the charge transmission gate, so the output voltage tracks again VCS and the
distribution between capacitors and so the VCS(t) voltage, sequence is repeated.
invalidating the measurement.
In order to solve this, the logic inverter U1 and the switch M2 The time period between reset sequences varies greatly with
periodically reset the charge of both capacitors to zero so the the actuator absolute capacitance and the measurement conditions
capacitive divider can be charged again. Also, the voltage follower (leakage of the cable insulators, air humidity, etc.). Experimentally,
M3 provides electrical isolation between the intermediate node and it has been found that maximum period values under worst condi-
the output voltage so another circuit stage or a measurement tions are greater than 100 ls.
instrument can be connected to it without increasing the leakage.
Since during this charge reset the actuator voltage is zero, the
actuation voltage VA(t) can be efficiently generated by using the lo- 2.2. Implementation
gic inverter U1. If the D signal is a PWM-like digital voltage with a
switching frequency much higher than the resonance frequency of In order to reduce leakage to tolerable levels, transistors M1N,
the actuator, its static and dynamic characteristic will be deter- M1P, M2 and M3 have been implemented in a 0.35 lm custom
mined by the equivalent continuous-time value VEQ of the actua- CMOS integrated circuit with no ESD protections on the pad of
tion voltage VA, that is, the intermediate node of the capacitive divider. It also comprises
a digital circuit based on standard cells and starving inverters that
rffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
DC generates the digital control signals D, R, H and H from a single
V EQ ¼ V OH 1 ð3Þ external clock signal to ease the circuit usage. The manufacturing
100
technology was only qualified to operate at a nominal voltage of
where VOH is the high output voltage of the inverter U1 (typically its 3.3 V, however, the voltage applied to the actuator can be much
supply voltage) and DC is the duty cycle, in %, of the D signal. The higher if a discrete high-voltage inverter is used and the condition
square root in (3) is due to the square relation between the electric CS  C(t) holds, thereby guaranteeing that VCS is below 3.3 V at all
force and the actuation voltage in electrostatic actuators [6] and the times. During extensive periods of testing, no reliability problems
604 D. Fernández et al. / Microelectronics Reliability 51 (2011) 602–609

were found, but during the manipulation of the integrated circuit it technique has been previously reported [10,12] as a fast and
was necessary to wear personal ESD protection equipment or dam- low-cost replacement for testing RF MEMS switches. These mea-
age occasionally occurred. sures are usually represented as C/V curves, that is, the steady-state
The high-voltage logic inverter was implemented using the dis- actuator capacitance for each actuation voltage. In order to obtain
crete commercial device ICL7667, which allows continuous opera- the C/V characteristic of the electrostatic actuator, a high-fre-
tion at voltages up to 15 V. Experimentally, it was found that the quency PWM signal with a slow increasing duty cycle was gener-
supply voltage can be as high as 20 V for short periods of time. ated using a function generator while the voltage VOUT was
Also, a discrete high-bandwidth amplifier based on the OPA356 captured by an oscilloscope. A computer running LabVIEW [13]
operational amplifier was added to the circuit output to provide was used to synchronize the instruments, automate the measure-
gain and increased electrical isolation. Total bandwidth of the sys- ments and set the pass/fail parameters.
tem was measured to be beyond 40 MHz, allowing the measure- Charge injection [14,15] is one of the most common failure
ment of fast dynamics and transients in the actuator movement. mechanisms in electrostatic actuators. It can be seen as a pull-in
However, it must be noted that electrostatic actuators could have voltage decrease over time in the C/V characteristic. Fig. 2 depicts
electrical poles below the system bandwidth. Those poles are a measure of this phenomenon, showing different C/V curves of
caused by the actuator and parasitic capacitances and the para- the same electrostatic actuator measured one minute after each
sitic series resistance of the connections. This may happen, for other. The voltage applied to the actuator between the measures
example, when actuators with high on-rest capacitances manufac- was kept to a high value. Measurement conditions were VOH = 17 V
tured using low-doped, highly resistive silicon are used. For those and CS = 100 pF and the electrostatic actuator was a gold over poly-
devices, it is not possible to electrically measure their dynamics silicon membrane of 360 lm  360 lm with a 520 nm + 1.5 lm
beyond their electrical bandwidth without using some equaliza- thickness fabricated in the PolyMUMPs process [16]. The plot shows
tion technique. how the pull-in voltage of the electrostatic actuator decreases from
16 V to 13 V in a 4-min period.
Charge injection can be compensated in part by a bipolar actu-
3. Applications
ation voltage scheme. However, it is unavoidable that the electro-
static actuator dielectric acquires certain amounts of charge that
For precise capacitance measurements, parasitic capacitances
will pull the plates together and cause stiction even without ap-
need to be compensated. Parasitics will cause either a gain devi-
plied voltage [17]. Fig. 3 shows the effect of stiction and aging in
ation (parasitic capacitance in parallel with CS) or a measurement
an electrostatic actuator. The plot depicts the original measured
offset (parasitic capacitance in parallel with the actuator). To
C/V characteristic (labeled as ‘‘New”) and the ones of the same
compensate for both, two measures were taken by substituting
actuator after a series of tests (labeled as ‘‘Old” and ‘‘Stuck”). Mea-
the actuator by discrete fixed capacitors. This way, offset (dis-
surement conditions were the same as in previous plot. Note how
placement) and gain (slope) measurement errors are easily
the capacitive variation between the resting and collapsed states
compensated.
(usually referred as DC) decreases with age while the minimum
capacitance increases significantly. When the plates become stuck
3.1. Failure detection with static measurements together no significant pull-in can be seen, thus indicating a total
failure of the actuator. To demonstrate this, Fig. 4 shows the profile
Capacitive measurements can be used as a simple failure detec- of the membrane of the actuators ‘‘New” and ‘‘Stuck”. Note that,
tion technique in electrostatic actuators. The usefulness of this initially, there is no contact between the plates, but, with the

10
Time = 0’
Time = 1’
Time = 2’
9 Time = 3’
Time = 4’

8
C [pF]

4
0 2 4 6 8 10 12 14 16 18
Effective Actuation Voltage [V]

Fig. 2. Charge injection in electrostatic actuators. The plot shows capacitance vs. effective actuation voltage characteristics of an electrostatic actuator taken in one minute
intervals.
D. Fernández et al. / Microelectronics Reliability 51 (2011) 602–609 605

12
Stuck
Old
11 New

10

9
C [pF]

4
0 2 4 6 8 10 12 14 16 18
Effective Actuation Voltage [V]

Fig. 3. Actuation aging and stiction. Capacitive variation DC decreases while the minimum capacitance increases, indicating aging and failure of the actuator.

8
New
Stuck
7

5
Height [µm]

0
0 100 200 300 400 500
Position [µm]

Fig. 4. Profiles measured with an interferometer of the electrostatic actuators ‘‘New” and ‘‘Stuck” of Fig. 3. The structures at each side of the membrane are part of the arms
and anchors of the actuator.

‘‘Stuck” actuator only a very small region in the middle is free to failure of the switch. Even redundant actuators kept in stand-by
move. can be used for continuing the normal operation of the whole
Note that with this capacitance measurement circuit, it be- system.
comes very simple to build a self-test and diagnostics system easy
to integrate in the final application of the electrostatic actuator. A 3.2. Dynamics characterization
simple PWM ramp generator can provide the required duty cycle
sweep of the clock signal, while the pass-fail decision can be done The analysis of the actuator dynamics can also provide a
by detecting where the pull-in occurs and the difference between useful insight in the actuators performance in many applications.
the maximum and minimum values of the measure. In a RF switch Those include the detection of packaging failure in vacuum or
application, for example, warnings can be issued before total low-pressure packaged devices and also anchor damage causing
606 D. Fernández et al. / Microelectronics Reliability 51 (2011) 602–609

73.1

73

72.9
C [pF]

72.8

72.7
30 mBar
100 mBar
300 mBar
990 mBar
72.6
0 5 10 15 20
Time [µs]

Fig. 5. Transient capacitance change after a voltage step at t = 0 from V = 0 V to V = 14 V for different air pressures.

Fig. 6. Interferometer view of one arm of the electrostatic actuator used in the measures of Fig. 5. The measure was taken with the actuator in the on-rest position with
990 mbar.

uncharacteristic vibration modes. In order to obtain the transient Fig. 5 shows measurements of an electrostatic actuator consist-
dynamic response, a very low-frequency square signal was used ing on a polysilicon membrane of 800 lm  800 lm with a 1.5 lm
as the modulation signal D while the output voltage VOUT was cap- thickness fabricated in the PolyMUMPs process. To enforce different
tured by an oscilloscope. This driving signal moves the actuator dynamic behaviors and observe them, the damping of the actuator
from the on-rest position to a new equilibrium position deter- was changed by reducing the air pressure. A voltage step at t = 0
mined by the electric force and the mechanical restoring force, was applied to the actuator, making it move from the on-rest
while ensuring no interference of the driving signal in the actuator position to the new equilibrium point. Measurement conditions
dynamics. Those interferences are particularly critical in low- were VOH = 14 V and CS = 330 pF. As expected, the ringing around
damped actuators since they can generate long transients in the this new equilibrium position increases as the pressure decreases.
dynamics. It can also be observed that the amplitude of the higher-order
D. Fernández et al. / Microelectronics Reliability 51 (2011) 602–609 607

C [pF]

20 mBar
30 mBar
100 mBar
300 mBar
990 mBar
0 20 40 60 80 100
Time [µs]

Fig. 7. Transient capacitance change after a voltage step at t = 0, revealing the dynamic pull-in behavior and the presence of two collapsed points.

8.5

7.5

6.5
C [pF]

5.5

4.5 10 mBar
30 mBar
4
100 mBar
300 mBar
990 mBar
3.5
0 20 40 60 80 100
Time [µs]

Fig. 8. Transient capacitance change after a voltage step at t = 0 from V = 0 V to V = 15 V for different air pressures, revealing the presence of two on-rest points.

vibration modes increases more rapidly than the lower-order ones, taking an interferometer image of an actuator arm, as depicted in
due to the higher losses of the vibration modes in damped environ- Fig. 6. The image shows that the membrane is stuck to the bottom
ments as the frequency increases. A spectral analysis of the capture plate (the substrate) and that the only parts free to move are the
for 30 mbar reveals a main oscillation frequency of 330 kHz and a membrane arms.
third harmonic around 1 MHz. Note, however, that the capacitance Fig. 7 shows measurements with different pressure levels of the
variation is very small compared to the capacitance of the actuator same electrostatic actuator of Figs. 2–4. Actuation voltage was set
(less than 300 fF of variation with respect to 73 pF). Those results slightly below of the pull-in voltage found in previous measures
can be explained as a complete stiction of the membrane to the and CS was set to 330 pF. Results show that the equilibrium posi-
bottom plate during the release process [18], leaving only the elec- tion is reached faster with a pressure of 300 mbar compared to
trostatic actuators arms free to move. This can be demonstrated by 990 mbar, revealing an overdamped characteristic at ambient pres-
608 D. Fernández et al. / Microelectronics Reliability 51 (2011) 602–609

Fig. 9. Interferometer view of the electrostatic actuator used in the measures of Fig. 8. The measure was taken with the actuator in the on-rest position with 990 mbar.

sures. Also note that a dynamic pull-in phenomenon becomes designed electrostatic actuator. Due to its simplicity, it can be eas-
evident [19,20], which causes collapse of the actuator below the ily used as part of an integrated system for failure prediction and
pull-in voltage aided by the kinetic energy acquired before if the detection or as a low-cost dynamics characterization system. Mea-
pressure is low enough. Moreover, the existence of two collapsing surements indicate bandwidths up to 40 MHz and the capability of
points are revealed, one that can be reached with pressures be- detecting actuator aging, stiction and failure, and also periodic and
tween 30 mbar and 100 mbar and other that can be reached with non-periodic anomalous dynamics caused by damping changes,
pressures below 20 mbar. The second pull-in point is reached residual stress or multiple equilibrium points.
when the movable plate of the actuator gains enough kinetic
energy to overcome any surface irregularities or anomalous mem- Acknowledgements
brane bending so it touches more firmly the dielectric between the
plates. This work was supported in part by the Spanish Ministry of
Fig. 8 shows the behavior with different pressures of another Education and Science under projects TEC2007-67144/MIC and
actuator, consisting on a gold over polysilicon membrane of TEC2008-06028/TEC. Daniel Fernández holds a research fellowship
250 lm  250 lm with a 520 nm + 1.5 lm thickness fabricated in supported by the Catalan Department of Universities, Research and
the PolyMUMPs process. Measurement conditions were VOH = 15 V Information Society (DURSI) and the European Social Fund (ESF).
and CS = 100 pF. Besides the reduction in the time required to reach The authors wish to thank M.Sc. student Jose Luis Casas for the
the equilibrium point as the pressure decreases in the range from development of the printed circuit boards, Daniel Mitrani of the
990 mbar to 100 mbar, it can be seen that with pressures below Sensor Systems Group for his help taking measurements in the
30 mbar the actuator departs from another rest position with less vacuum chamber and the Micro and Nanotechnology Group for
capacitance, that is, at more distance to the fixed plate than the providing the electrostatic actuators.
other. This is due to that with light pressure, the actuator gains en-
ough speed during the travel back to its on-rest position (when the
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