Calculation Formula in WPP

Winding
Actual production
1. Winding Efficiency % = Calculated production X 100

2. Required time

Quantity of yarn∈−lb¿ be wound ¿

= No . of drum ×actual production∈lb/hr ¿
¿

Or,
Amount of yarns∈−lbs× count of yarn
= No . of drum× actual production∈hank

Or,
Amount of yarns∈hank
= No . of drum ×actual production∈hank

3. Actual production in pounds,

Calculated hank
= Yarn count
x efficiency%

4. Actual production per hour in the pound

Actual production∈hank
= Count of yarn

5. Actual production in the hank

Calculated yards
= 840
× efficiency%

6. Calculation production per hour in yards,

= ∏× diameter × speed in RPM

Warping
1. Required time in an hour,
¿
= Length of warp ¿ be produced ∈ yards Actual per hour ∈ yards

2. Beam count or count of warp

Length of yarn∈ yards on the beam
= 840 ×weight ∈lbs

Or,
No . of ends × length of warp∈ yards
= 840 × weight∈lbs

3. No. of ends in the warp

Yarncount ×weight ∈lbs
= Warp length∈hanks

Or,
Yarncount ×weight ∈lbs× 840
= Length of warp∈ yds

4. Length of warp
Weight of warp∈lbs × yarn count × 840
= No . of ends
Yds

Or,
Weight∈lbs
= No. of ends

Or,
Weight of warp∈lb × count of yarn
= No . of ends
hank

5. Weight of warp in-lbs

 Warp length∈ yds ×no . of ends
= Yarn count ×840

Or,
Number of ends ×length of warp∈ yds
= Count of yarn

6. Total length of yarn in the warp

Number of ends ×length of warp∈ yds
= 840

Sizing
1. Total wt of size on the warp,

= Wt of sized warp – wt of unsized warp

2. Total length of sized yarn,

= Total warp length × No. of ends

3. Weight of sized warp in-lbs

Length of warp∈ yds × Number of ends
= Count × 840

4. Weight (wt) of size to be put on the warp,

= Size% required to be put on warp× Wt of unsized warp,

5. Count of sized yarn,

Warp length∈ yds ×number of ends
= Wt of sized warp∈lbs ×840

6. Count of sized yarn,

Count of unsized yarn
= ¿+100
× 100
7. Sizing efficiency,

= {Actual production/Calculated production) × 100%}

7. Size% on the warp

= Wt of ¿ ¿Wt of unsized warp ¿ × 100

9. Weight of unsized warp in-lbs

Warp length∈ yards× No. of ends
= Yarn count × 840

Loom
…………………………..
Motor pulley diameter
1. Loom speed = Motor RPM x Loom pulley diameter

Actual production
2. Loom Efficiency % = Calculated production X 100

3. Loom production per hour in meter,

PPM
= PPI X Efficiency [PPM- Picks Per Minute, PPI- Picks Per inch]

No . of loom × PPM ×Time × Efficiency

= PPI ×39.37 × 100

Some Important Conversions Calculation:

 Length x Wt . Unit
Ne = Weight x Length Unit

 36 inch = 3 Feet = 1 Yard;

 1 Meter = 1.0936 Yards;
 1 Pound(lb) = 453.6 Gram = 16 Ounce (Oz);
 1 Lea = 120 Yards;
 840 Yards = 7 Lea = 1 Hank;
 1 Pound (lb) = 7000 Grains;
 1 Meter = 39.37 Inch;
 1 inch = 2.54 cm;
 1 cm = 10 mm;
 1 Kg = 2.205 Pound (lb)

Courtesy;
Nuruzzaman Rana
Jr. Instructor (Technical)
DWMTEC