Download as pdf or txt
Download as pdf or txt
You are on page 1of 128

Wiring Diagrams

Industrial Generator Sets

Models:
20ROZJB
20--230REOZJB
20--250REOZJC
80--275REOZJD
Controllers:
Decision-Makerr 1
Decision-Makerr 3+
Decision-Makerr 550

TP-6146 9/10i
Product Identification Information

Product identification numbers determine service parts.


Record the product identification numbers in the spaces
below immediately after unpacking the products so that
the numbers are readily available for future reference.
Record field-installed kit numbers after installing the
kits.

Generator Set Identification Numbers


Record the product identification numbers from the
generator set nameplate(s).
Model Designation
Specification Number
Serial Number

Accessory Number Accessory Description

Controller Identification
Record the controller description from the generator set
operation manual, spec sheet, or sales invoice.
Controller Description

Engine Identification
Record the product identification information from the
engine nameplate.
Manufacturer
Model Designation
Serial Number
Introduction

This manual provides wiring diagrams for the Information in this publication represents data available
20ROZJB, 20--230REOZJB, 20--250REOZJC and at the time of print. Kohler Co. reserves the right to
80--275REOZJD generator sets equipped with one of change this publication and the products represented
the following controllers: without notice and without any obligation or liability
D Decision-Makerr 1
whatsoever.
D Decision-Makerr 3+
D Decision-Makerr 550

Service Assistance

For professional advice on generator set power China


requirements and conscientious service, please contact North China Regional Office, Beijing
your nearest Kohler distributor or dealer. Phone: (86) 10 6518 7950
(86) 10 6518 7951
D Consult the Yellow Pages under the heading (86) 10 6518 7952
Generators—Electric. Fax: (86) 10 6518 7955

D Visit the Kohler Power Systems website at East China Regional Office, Shanghai
KohlerPower.com. Phone: (86) 21 6288 0500
Fax: (86) 21 6288 0550
D Look at the labels and stickers on your Kohler product India, Bangladesh, Sri Lanka
or review the appropriate literature or documents India Regional Office
included with the product. Bangalore, India
Phone: (91) 80 3366208
D Call toll free in the US and Canada 1-800-544-2444.
(91) 80 3366231
D Outside the US and Canada, call the nearest regional Fax: (91) 80 3315972
office. Japan, Korea
North Asia Regional Office
Headquarters Europe, Middle East, Africa Tokyo, Japan
(EMEA) Phone: (813) 3440-4515
Kohler Power Systems Fax: (813) 3440-2727
3 rue de Brennus
93200 Saint Denis Latin America
France Latin America Regional Office
Phone: (33) 1 49 178300 Lakeland, Florida, USA
Fax: (33) 1 49 178301 Phone: (863) 619-7568
Fax: (863) 701-7131
Asia Pacific
Power Systems Asia Pacific Regional Office
Singapore, Republic of Singapore
Phone: (65) 6264-6422
Fax: (65) 6264-6455

TP-6146 9/10 Introduction 3


Wiring Diagrams
Use the Wiring Diagram Cross-Reference chart to Refer to Controller Identification for controller type
determine the wiring diagram version number for a identification, if necessary. Refer to the generator set
given model number and spec number. Then find that nameplate for the alternator type. A wound field
version number, the controller type, and the alternator alternator is identified with a W as the last digit.
type on the Wiring Diagrams Reference chart to Example: Gen. Model 4S11W.
determine the wiring diagram numbers for your unit.

Wiring Diagram Cross-Reference


Generator Set Generator Set Spec No. Generator Set Spec No. Wiring Diagram
Model No. 50 Hz 60 Hz Version No.
20ROZJB GM19369-GA2 GM19369-GA1 1-1
20REOZJB GM19369-GA4 GM19369-GA3, 9 1-1
20REOZJC — GM57153-GA5 2
30REOZJB GM19369-GA6 GM19369-GA5, 10 1-1
30REOZJC — GM57153-GA6 2
40REOZJB GM19369-GA8 GM19369-GA7, 11 1-1
40REOZJC — GM57153-GA3 3
50REOZJB GM21199-GA2, 4 GM21199-GA1, 3, 15, 16 1-1
50REOZJC — GM57153-GA4 3
60REOZJB GM21199-GA6, 8 GM21199-GA13, 14, 17, 18 1-1
60REOZJC — GM57153-GA1, 2 3
80REOZJB GM21199-GA10, 12 GM21199-GA9, 11 1-1
80REOZJC — GM30990-GA1, 2 1-2 or 1-3
80REOZJD — GM51053-GA1, 2 4
100REOZJB GM21528-GA1, 2 GM21528-GA3, 4 1-1
100REOZJB GM31029-GA1, 2 GM31029-GA3, 4 1-1
100REOZJC — GM30990-GA3, 4 1-2 or 1-3
100REOZJD — GM51053-GA3, 4 4
125REOZJB GM21528-GA5, 6 GM21528-GA7, 8 1-1
125REOZJD — GM48076-GA1, 2 5-1 5-2, or 5-3
135REOZJC — GM31000-GA1, 2 1-2 or 1-3
150REOZJB GM20148-GA1, 2 GM20148-GA3, 4 1-1
150REOZJC — GM31000-GA3, 4 1-2
150REOZJD — GM48076-GA3, 4 5-1, 5-2, or 5-3
180REOZJB GM19534-GA1, 2 GM19534-GA3, 4 1-1
180REOZJC — GM31000-GA5, 6 1-2
180REOZJD — GM39060-GA4 6-1, 6-2, 6-3, or 6-4
200REOZJB GM19534-GA5 GM19534-GA6 7
200REOZJC — GM39060-GA1 8
200REOZJD — GM39060-GA3 9-1, 9-2, 9-3, or 9-4
230REOZJB GM19534-GA7, 9 GM19534-GA8, 10 7
230REOZJD — GM46340-GA1 9-1, 9-2, or 9-3
230REOZJD — GM46340-GA5 9-4
250REOZJC GM39050-GA3 — 7
250REOZJD — GM46340-GA2 9-1, 9-2, or 9-3
250REOZJD — GM46340-GA6 9-4
275REOZJD — GM46340-GA3 9-1, 9-2, or 9-3
275REOZJD — GM46340-GA7 9-4

4 Wiring Diagrams TP-6146 9/10


20ROZJB, 20--180REOZJB, and 80--180REOZJC Wiring Diagrams Reference
Controller Description Version 1--1 Page Version 1-2 Page Version 1-3 Page
Decision-Makerr 1 Controller
Point-to-Point Wiring Diagram
Sheet 1 GM19447A-E 68 GM32192A-C 78 GM32192A-C 78
Sheet 2 GM19447B-E 69 GM32192B-C 79 GM32192B-C 79
Wound Field (WF) Alternator GM35942-J 81 GM35942-J 81 —
Permanent Magnet (PM) Alternator GM35941-G 80 GM35941-G 80 GM35941-G 80
Schematic Diagram
Sheet 1 ADV-6621-E 17 ADV-6904-C 25 ADV-6904-C 25
Wound Field (WF) Alternator ADV-6956-E 27 ADV-6956-E 27 —
Permanent Magnet (PM) Alternator ADV-6955-C 26 ADV-6955-C 26 ADV-6955-C 26
Decision-Makerr 3+ Controller
Point-to-Point Wiring Diagram
Sheet 1 GM19432A-G 66 GM32188A-E 76 GM50975A- 94
Sheet 2 GM19432B-G 67 GM32188B-E 77 GM50975B- 95
Wound Field (WF) Alternator GM35942-J 81 GM35942-J 81 —
Permanent Magnet (PM) Alternator GM35941-G 80 GM35941-G 80 GM35941-G 80
Schematic Diagram
Sheet 1 ADV-6619-E 16 ADV-6902-C 24 ADV-7300- 40
Wound Field (WF) Alternator ADV-6956-E 27 ADV-6956-E 27 —
Permanent Magnet (PM) Alternator ADV-6955-C 26 ADV-6955-C 26 ADV-6955-C 26
Accessory Connections
Accessories 328912A-H 124 328912A-H 124 328912A-H 124
Remote Annunciator Kit 328912B-H 125 328912B-H 125 328912B-H 125
Decision-Makerr 550 Controller
Point-to-Point Wiring Diagram
Sheet 1 GM19530A-F 70 GM31918A-H 74 GM50977A- 96
Sheet 2 GM19530B-F 71 GM31918B-H 75 GM50977B- 97
Wound Field (WF) Alternator GM35944-C 83 GM35944-C 83 —
Permanent Magnet (PM) Alternator GM35943-C 82 GM35943-C 82 GM35943-C 82
Schematic Diagram
Sheet 1 ADV-6624A-E 18 ADV-6893A-H 22 ADV-7301A- 41
Sheet 2 ADV-6624B-E 19 ADV-6893B-H 23 ADV-7301B- 42
Wound Field (WF) Alternator ADV-6958-A 29 ADV-6958-A 29 —
Permanent Magnet (PM) Alternator ADV-6957-A 28 ADV-6957-A 28 ADV-6957-A 28
Accessory Connections
Accessories GM16088A-H 64 GM16088A-H 64 GM16088A-H 64
Remote Annunciator Kit GM16088B-H 65 GM16088B-H 65 GM16088B-H 65
Alternator Reconnections
PM and WF Alternator, 4-Lead ADV-5875A-M 13 ADV-5875A-M 13 ADV-5875A-M 13
20--180 kW PM Alternator and 20--60 kW WF
ADV-5875B-M 14 ADV-5875B-M 14 ADV-5875B-M 14
Alternator, 12-Lead
80--180 kW WF Alternator, 12-Lead ADV-5875C-M 15 ADV-5875C-M 15 —
Housing Electrical
1-Phase — ADV-7035A-A 31 ADV-7035A-A 31
3-Phase — ADV-7035B-A 32 ADV-7035B-A 32

Note: Version 1-2 uses John Deere JDEC controls.


Note: Version 1-3 applies to the removal of D1 diode from K11 relay.

TP-6146 9/10 Wiring Diagrams 5


20/30REOZJC Wiring Diagrams Reference 40--60REOZJC
Controller Description Version 2 Page
Wiring Diagrams Reference
Decision-Makerr 3+ Controller Description Version 3 Page
Controller Decision-Makerr 3+
Point-to-Point Wiring Diagram Controller
Sheet 1 GM60085A--C 120 Point-to-Point Wiring Diagram
Sheet 2 GM60085B--C 121 Sheet 1 GM58941A-B 116
PM Alternator GM35941-G 80 Sheet 2 GM58941B-B 117
Schematic Diagram PM Alternator GM35941-G 80
Sheet 1 ADV-7448-B 61 Schematic Diagram
PM Alternator ADV-6955-C 26 Sheet 1 ADV-7426A- 57
Accessory Connections Sheet 2 ADV-7426B- 58
Accessories 328912A-H 124 PM Alternator ADV-6955-C 26
Remote Annunciator Kit 328912B-H 125 Accessory Connections
Decision-Makerr 550 Accessories 328912A-H 124
Controller Remote Annunciator Kit 328912B-H 125
Point-to-Point Wiring Diagram Decision-Makerr 550
Sheet 1 GM60084A-E 118 Controller
Sheet 2 GM60084B-E 119 Point-to-Point Wiring Diagram
PM Alternator GM35943-C 82 Sheet 1 GM58940A-D 114
Schematic Diagram Sheet 2 GM58940B-D 115
Sheet 1 ADV-7447A-D 59 PM Alternator GM35943-C 82
Sheet 2 ADV-7447B-D 60 Schematic Diagram
PM Alternator ADV-6957-A 28 Sheet 1 ADV-7425-B 56
Accessory Connections PM Alternator ADV-6957-A 28
Accessories GM16088A-H 64 Accessory Connections
Remote Annunciator Kit GM16088B-H 65 Accessories GM16088A-H 64
Alternator Reconnections Remote Annunciator Kit GM16088B-H 65
PM and WF Alternator, Alternator Reconnections
ADV-5875A-M 13
4-Lead PM and WF Alternator,
ADV-5875A-M 13
PM Alternator, 12-Lead ADV-5875B-M 14 4-Lead
Housing Electrical PM Alternator, 12-Lead ADV-5875B-M 14
1-Phase ADV-7035A-A 31 Housing Electrical
3-Phase ADV-7035B-A 32 1-Phase ADV-7035A-A 31
3-Phase ADV-7035B-A 32

6 Wiring Diagrams TP-6146 9/10


80/100REOZJD Wiring Diagrams Reference
Controller Description Version 4 Page
Decision-Makerr 3+ Controller
Point-to-Point Wiring Diagram
Sheet 1 GM51497A-B 108
Sheet 2 GM51497B-B 109
Wound Field (WF) Alternator GM35942-J 81
Permanent Magnet (PM) Alternator GM35941-G 80
Schematic Diagram
Sheet 1 ADV-7327A-A 48
Sheet 2 ADV-7327B-A 49
Wound Field (WF) Alternator ADV-6956-E 27
Permanent Magnet (PM) Alternator ADV-6955-C 26
Accessory Connections
Accessories 328912A-H 124
Remote Annunciator Kit 328912B-H 125
Decision-Makerr 550 Controller
Point-to-Point Wiring Diagram
Sheet 1 GM51483A-B 106
Sheet 2 GM51483B-B 107
Wound Field (WF) Alternator GM35944-C 83
Permanent Magnet (PM) Alternator GM35943-C 82
Schematic Diagram
Sheet 1 ADV-7328A-A 50
Sheet 2 ADV-7328B-A 51
Wound Field (WF() Alternator ADV-6958-A 29
Permanent Magnet (PM) Alternator ADV-6957-A 28
Accessory Connections
Accessories GM16088A-H 64
Remote Annunciator Kit GM16088B-H 65
Alternator Reconnections
PM and WF Alternator, 4-Lead ADV-5875A-M 13
PM Alternator, 12-Lead ADV-5875B-M 14
WF Alternator, 12-Lead ADV-5875C-M 15
Housing Electrical
1-Phase ADV-7035A-A 31
3-Phase ADV-7035B-A 32

TP-6146 9/10 Wiring Diagrams 7


125/150REOZJD Wiring Diagrams Reference
Controller Description Version 5-1 Page Version 5-2 Page Version 5-3 Page
Decision-Makerr 3+ Controller
Point-to-Point Wiring Diagram
Sheet 1 GM51762A-B 110 GM51762A-B 110 GM51762A-D 112
Sheet 2 GM51762B-B 111 GM51762B-B 111 GM51762B-D 113
Wound Field (WF) Alternator GM35942-J 81 GM35942-J 81 —
Permanent Magnet (PM) Alternator GM35941-G 80 GM35941-G 80 GM35941-G 80
Schematic Diagram
Sheet 1 ADV-7335A-A 52 ADV-7335A-C 54 ADV-7335A-C 54
Sheet 2 ADV-7335B-A 53 ADV-7335B-C 55 ADV-7335B-C 55
Wound Field (WF) Alternator ADV-6956-E 27 ADV-6956-E 27 —
Permanent Magnet (PM) Alternator ADV-6955-C 26 ADV-6955-C 26 ADV-6955-C 26
Accessory Connections
Accessories 328912A-H 124 328912A-H 124 328912A-H 124
Remote Annunciator Kit 328912B-H 125 328912B-H 125 328912B-H 125
Decision-Makerr 550 Controller
Point-to-Point Wiring Diagram
Sheet 1 GM47240A-D 88 GM50995A-B 100 GM61519A-A 122
Sheet 2 GM47240B-D 89 GM50995B-B 101 GM61519B-A 123
Wound Field (WF) Alternator GM35944-C 83 GM35944-C 83 —
Permanent Magnet (PM) Alternator GM35943-C 82 GM35943-C 82 GM35943-C 82
Schematic Diagram
Sheet 1 ADV-7128A-C 34 ADV-7303A-B 44 ADV-7629A- 62
Sheet 2 ADV-7128B-C 35 ADV-7303B-B 45 ADV-7629B- 63
Wound Field (WF) Alternator ADV-6958-A 29 ADV-6958-A 29 —
Permanent Magnet (PM) Alternator ADV-6957-A 28 ADV-6957-A 28 ADV-6957-A 28
Accessory Connections
Accessories GM16088A-H 64 GM16088A-H 64 GM16088A-H 64
Remote Annunciator Kit GM16088B-H 65 GM16088B-H 65 GM16088B-H 65
Alternator Reconnections
PM and WF Alternator, 4-Lead ADV-5875A-M 13 ADV-5875A-M 13 ADV-5875A-M 13
PM Alternator, 12-Lead ADV-5875B-M 14 ADV-5875B-M 14 ADV-5875B-M 14
WF Alternator, 12-Lead ADV-5875C-M 15 ADV-5875C-M 15 —
Housing Electrical
1-Phase ADV-7035A-A 31 ADV-7035A-A 31 ADV-7035A-A 31
3-Phase ADV-7035B-A 32 ADV-7035B-A 32 ADV-7035B-A 32

Note: Version 5-2 applies to the removal of D1 diode from K11 relay on the DEC 550 controller models.
Note: Version 5-3 applies to adding F2 fuse and TB12 resistors on the DEC 3+ controller models and to the engine wiring
harness changes including adding K11 relay/P3 and TB12 resistors on the DEC 550 controller models.

8 Wiring Diagrams TP-6146 9/10


180REOZJD Wiring Diagrams Reference
Controller Description Version 6-1 Page Version 6-2 Page Version 6-3 Page Version 6-4 Page
Decision-Makerr 3+
Controller
Point-to-Point Wiring
Diagram
Sheet 1 GM47238A-E 86 GM51762A-B 110 GM50994A-A 98 GM51762A-D 112
Sheet 2 GM47238B-E 87 GM51762B-B 111 GM50994B-A 99 GM51762B-D 113
WF Alternator GM35942-J 81 GM35942-J 81 GM35942-J 81 —
PM Alternator GM35941-G 80 GM35941-G 80 GM35941-G 80 GM35941-G 80
Schematic Diagram
Sheet 1 ADV-7127-C 33 ADV-7335A-A 52 ADV-7302- 43 ADV-7335A-C 54
Sheet 2 — ADV-7335B-A 53 — ADV-7335B-C 55
WF Alternator ADV-6956-E 27 ADV-6956-E 27 ADV-6956-E 27 —
PM Alternator ADV-6955-C 26 ADV-6955-C 26 ADV-6955-C 26 ADV-6955-C 26
Accessory
Connections
Accessories 328912A-H 124 328912A-H 124 328912A-H 124 328912A-H 124
Remote
328912B-H 125 328912B-H 125 328912B-H 125 328912B-H 125
Annunciator
Decision-Makerr 550
Controller
Point-to-Point Wiring
Diagram
Sheet 1 GM47240A-D 88 GM47240A-D 88 GM50995A-B 100 GM50995A-B 100
Sheet 2 GM47240B-D 89 GM47240B-D 89 GM50995B-B 101 GM50995B-B 101
WF Alternator GM35944-C 83 GM35944-C 83 GM35944-C 83 —
PM Alternator GM35943-C 84 GM35943-C 82 GM35943-C 82 GM35943-C 82
Schematic Diagram
Sheet 1 ADV-7128A-C 34 ADV-7128A-C 34 ADV-7303A-B 44 ADV-7303A-B 44
Sheet 2 ADV-7128B-C 35 ADV-7128B-C 35 ADV-7303B-B 45 ADV-7303B-B 45
WF Alternator ADV-6958-A 29 ADV-6958-A 29 ADV-6958-A 29 —
PM Alternator ADV-6957-A 28 ADV-6957-A 28 ADV-6957-A 28 ADV-6957-A 28
Accessory
Connections
Accessories GM16088A-H 64 GM16088A-H 64 GM16088A-H 64 GM16088A-H 64
Remote
GM16088B-H 65 GM16088B-H 65 GM16088B-H 65 GM16088B-H 65
Annunciator
Alternator
Reconnections
PM Alternator,
ADV-5875B-M 14 ADV-5875B-M 14 ADV-5875B-M 14 ADV-5875B-M 14
12-Lead
WF Alternator,
ADV-5875C-M 15 ADV-5875C-M 15 ADV-5875C-M 15 —
12-Lead
Housing Electrical
3-Phase ADV-7035B-A 32 ADV-7035B-A 32 ADV-7035B-A 32 ADV-7035B-A 32

Note: Version 6-1 applies to the DEC 3+ controller P/Ns 364502-MA48, -55, -84.
Note: Version 6-2 applies to the DEC 3+ controller P/Ns 364502-MA106, -107, -109.
Note: Version 6-3 applies to the removal of D1 diode from K11 relay on the DEC 550 controller models and to the engine
wiring harness changes on the DEC 3+ controller models.
Note: Version 6-4 applies to the engine wiring harness changes including adding the F2 fuse, K11 relay/P3 and TB12
resistors on the DEC 3+ controller models.

TP-6146 9/10 Wiring Diagrams 9


200--230REOZJB and 250REOZJC 200REOZJC Wiring Diagrams Reference
Wiring Diagrams Reference Controller Description Version 8 Page
Controller Description Version 7 Page Decision-Makerr 3+ Controller
Decision-Makerr 3+ Controller Point-to-Point Wiring Diagram
Point-to-Point Wiring Diagram Sheet 1 GM39360A-D 84
Sheet 1 GM19432A-G 66 Sheet 2 GM39360B-D 85
Sheet 2 GM19432B-G 67 WF Alternator GM35942-J 81
WF Alternator GM35942-J 81 PM Alternator GM35941-G 80
PM Alternator GM35941-G 80 Schematic Diagram
Schematic Diagram Sheet 1 ADV-7018-C 30
Sheet 1 ADV-6619-E 16 WF Alternator ADV-6956-E 27
WF Alternator ADV-6956-E 27 PM Alternator ADV-6955-C 26
PM Alternator ADV-6955-C 26 Accessory Connections
Accessory Connections Accessories 328912A-H 124
Accessories 328912A-H 124 Remote Annunciator Kit 328912B-H 125
Remote Annunciator Kit 328912B-H 125 Decision-Makerr 550
Decision-Makerr 550 Controller
Controller Point-to-Point Wiring Diagram
Point-to-Point Wiring Diagram Sheet 1 GM48929A-A 90
Sheet 1 GM19531A-E 72 Sheet 2 GM48929B-A 91
Sheet 2 GM19531B-E 73 WF Alternator GM35944-C 83
WF Alternator GM35944-C 83 PM Alternator GM35943-C 82
PM Alternator GM35943-C 82 Schematic Diagram
Schematic Diagram Sheet 1 ADV-7263A-A 36
Sheet 1 ADV-6625A-C 20 Sheet 2 ADV-7263B-A 37
Sheet 2 ADV-6625B-C 21 WF Alternator ADV-6958-A 29
WF Alternator ADV-6958-A 29 PM Alternator ADV-6957-A 28
PM Alternator ADV-6957-A 28 Accessory Connections
Accessory Connections Accessories GM16088A-H 64
Accessories GM16088A-H 64 Remote Annunciator Kit GM16088B-H 65
Remote Annunciator Kit GM16088B-H 65 Alternator Reconnections
Alternator Reconnections PM Alternator, 12-Lead ADV-5875B-M 14
PM Alternator, 12-Lead ADV-5875B-M 14 WF Alternator, 12-Lead ADV-5875C-M 15
WF Alternator, 12-Lead ADV-5875C-M 15 Housing Electrical ADV-7035B-A 32
Housing Electrical ADV-7035B-A 32

10 Wiring Diagrams TP-6146 9/10


200--275REOZJD Wiring Diagrams Reference
Controller Description Version 9-1 Page Version 9-2 Page Version 9-3 Page Version 9-4 Page
Decision-Makerr 3+
Controller
Point-to-Point Wiring
Diagram
Sheet 1 GM47238A-E 86 GM51762A-B 110 GM50994A-A 98 GM51762A-D 112
Sheet 2 GM47238B-E 87 GM51762B-B 111 GM50994B-A 99 GM51762B-D 113
WF Alternator GM35942-J 81 GM35942-J 81 GM35942-J 81 —
PM Alternator GM35941-G 80 GM35941-G 80 GM35941-G 80 GM35941-G 80
Schematic Diagram
Sheet 1 ADV-7127-C 33 ADV-7335A-A 52 ADV-7302- 43 ADV-7335A-C 54
Sheet 2 — ADV-7335B-A 53 — ADV-7335B-C 55
WF Alternator ADV-6956-E 27 ADV-6956-E 27 ADV-6956-E 27 —
PM Alternator ADV-6955-C 26 ADV-6955-C 26 ADV-6955-C 26 ADV-6955-C 26
Accessory
Connections
Accessories 328912A-H 124 328912A-H 124 328912A-H 124 328912A-H 124
Remote
328912B-H 125 328912B-H 125 328912B-H 125 328912B-H 125
Annunciator
Decision-Makerr 550
Controller
Point-to-Point Wiring
Diagram
Sheet 1 GM48931A-A 92 GM48931A-A 92 GM51002A- 102 GM51002A-B 104
Sheet 2 GM48931B-A 93 GM48931B-A 93 GM51002B- 103 GM51002B-B 105
WF Alternator GM35944-C 83 GM35944-C 83 GM35944-C 83 —
PM Alternator GM35943-C 82 GM35943-C 82 GM35943-C 82 GM35943-C 82
Schematic Diagram
Sheet 1 ADV-7264A-A 38 ADV-7264A-A 38 ADV-7304A-A 46 ADV-7304A-A 46
Sheet 2 ADV-7264B-A 39 ADV-7264B-A 39 ADV-7304B-A 47 ADV-7304B-A 47
WF Alternator ADV-6958-A 29 ADV-6958-A 29 ADV-6958-A 29 —
PM Alternator ADV-6957-A 28 ADV-6957-A 28 ADV-6957-A 28 ADV-6957-A 28
Accessory
Connections
Accessories GM16088A-H 64 GM16088A-H 64 GM16088A-H 64 GM16088A-H 64
Remote
GM16088B-H 65 GM16088B-H 65 GM16088B-H 65 GM16088B-H 65
Annunciator
Alternator
Reconnections
PM Alternator,
ADV-5875B-M 14 ADV-5875B-M 14 ADV-5875B-M 14 ADV-5875B-M 14
12-Lead
WF Alternator,
ADV-5875C-M 15 ADV-5875C-M 15 ADV-5875C-M 15 —
12-Lead
Housing Electrical ADV-7035B-A 32 ADV-7035B-A 32 ADV-7035B-A 32 ADV-7035B-A 32

Note: Version 9-1 applies to the DEC 3+ controller P/Ns 364502-MA33, 49, 59, 85.
Note: Version 9-2 applies to the DEC 3+ controller P/Ns 364502-MA37, 110, 111, 112.
Note: Version 9-3 applies to the removal of D1 diode from K11 relay on the DEC 550 controller models.
Note: Version 9-4 applies to adding F2 fuse and TB12 resistors on the DEC 3+ controller models and to the engine wiring
harness changes including adding K11 relay/P3 and TB12 resistors on the DEC 550 controller models.

TP-6146 9/10 Wiring Diagrams 11


Controller Identification

Expanded Decision-Makerr 1 Controller

Decision-Makerr 3+, 16-Light Controller

Decision-Makerr 550 Controller

12 Controller Identification TP-6146 9/10


TP-6146 9/10 Wiring Diagrams 13
14 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 15
16 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 17
18 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 19
20 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 21
22 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 23
24 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 25
26 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 27
28 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 29
30 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 31
32 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 33
34 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 35
36 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 37
38 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 39
40 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 41
42 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 43
44 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 45
46 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 47
48 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 49
50 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 51
52 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 53
54 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 55
56 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 57
58 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 59
60 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 61
62 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 63
64 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 65
66 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 67
68 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 69
70 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 71
72 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 73
74 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 75
76 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 77
78 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 79
80 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 81
82 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 83
84 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 85
86 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 87
88 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 89
90 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 91
92 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 93
94 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 95
96 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 97
98 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 99
100 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 101
102 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 103
104 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 105
106 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 107
108 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 109
110 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 111
112 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 113
114 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 115
116 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 117
118 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 119
120 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 121
122 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 123
124 Wiring Diagrams TP-6146 9/10
TP-6146 9/10 Wiring Diagrams 125
KOHLER CO. Kohler, Wisconsin 53044
Phone 920-457-4441, Fax 920-459-1646
For the nearest sales/service outlet in the
US and Canada, phone 1-800-544-2444
KohlerPower.com
Kohler Power Systems
Asia Pacific Headquarters
TP-6146 9/10i 7 Jurong Pier Road
Singapore 619159
E 2001, 2004, 2005, 2006, 2007, 2008, 2010 by Kohler Co. All rights reserved. Phone (65) 6264-6422, Fax (65) 6264-6455

You might also like