GULF ASIA CONTRACTING COMPANY NORTH FIELD EAST PROJECT (NFE EPC1 PROJECT) WELDING PROCEDURE SPECIFICATION (WPS) [Compan Qatar Gas Client: CTIV Manufacturer: Gulf Asia Contracting Compan Welding Procedure Specification No\GAC-WPS-P-CSILTC-014 Revision No:2 Date:12/De0/2023 [Supporting POR No.(s); GAC-PGR-P-020 Rev.0 Dt 13-Mar-2023 / GAC-PQR-P-020-1 Rev.0 Dt 10-Jul-2023 Welding Process(es) ‘GTAW(Root Tack) + GMAW (STT) + SAW, Codes & Standards Applicable [Project Specification NFE1-CTJV-QM-PRC-00010, NFE1-CTJV-Qi-PRC-00024 [JOINTS(QW-402) Joint Design: Groove & Fillet JOINT SKETCH Backing | GTAW & GMAW- Without Backing ‘SAW - With Backing [Backing Mat Refer to Sketches in Page 5 BASE METALS(QW-403) P.No J GtouPNO. 12 10 P.No. cnnnnnnnsnnene nen SFOUP.NO. [Specification & typa/grade, io Specfcaion & ypelgiads "ASTM 106 Gr.B/A 393 Gr.6/A 671 Gr.CC 8) TA G26 € 60) (Chemical Analysis & Mech. Properties toc is, & Mech. Properties Thickness Range Base Metal - Groove. 9.82mm- 25mm Fillet: All Pipe Dia Range: Gfoove: 6 and Above Fillet: Al licable Line Classes : 1C3AS. 1C3AS7, 1C3ASR, 1C4AS, 1R3BS 3RIBSN, 133BSR, 3C3AS,3CaASW, SC4ASW CSAS 6RIBS,9C3AS, [3R3BS, SC3ASW,.GRIBSW, XREBS, 1BEAS, 1D3AS, 1C6AS, 6C4AS, 3R3BSW, 9C3ASO, OCSASM, XR3BSM Ref: SDR No:NFE1-CTJV-GM-SDR-00109 Rev.B & NFE1-CTJV-QM-SDR-60001 Rev.8. FILLER METAL(QW-404) GTAW GMAW (STT) SAW. [Spec No.(SFA) ABR ABE ABT [AWS No.(Class) ER 708-6 fi ER 708-6 FTA8 - EL12K F-No. EE 6 6 JANo.. Size of Filler Metals, ‘Weldmetai Thickness Range Groove "Fillet Electrode Flux(Class) Flux Trade “Max 25% (Pipe Dia) Permanent Root Tack None. [Consumable Insert 7 None. i None. Consumable Manufacturer SAB éBohler Welding Brand & Designation OK Tigrod 12.64 “EcOsperk 420. Union $381 JOthers (FLUX Type) None. c* ‘None Neutral wwe XeGULF ASIA CONTRACTING COMPANY NORTH FIELD EAST PROJECT (NFE EPC1 PROJECT) WELDING PROCEDURE SPECIFICATION (WPS) GACWPS-PCSLTCOTA Rev. 2 POSITIONS(QW- 405) POSTWELD HEAT TREATMENT(QW- 407) Position(s) of Groove: 1G Rolated GMAW. [Temparature Range. ; 621°C - 648°C. ALL(GTAW-Pemen Seeking te 1H Minimum wang Pegeasan “UP vit (ctAN) ato of atria) 20 Cr boro : Peston ota Ra of Coning 2 Zac ma 166 PREHEAT (QW-406) |GAS(QW- 408) “Preoat Tore Farcent Gomaoalion a aaa a esceveeenee GB8(C8) (Mixture) “interpass Temp. 318°C Maximum | Shielding (STAW) ‘Argon. | 99.997 % reheat Maiienance” "Np | larg (Guaw) ca “|” onan Method of Preheating: No ~"Ftrating None | None ne nN eck iene “| IELECTRIGAL CHARAGTERSTICSGW 105) weld | process Frit Surat ee Maximum Hat Layers ee mam | Re] Ame Input nm) Brand Name|AWS Class Diam) | eotanty | Range | THER Ea (Root) GTAW | TIGROD 1261] _ER70S-6 24 DCEN | 8488 | 9.8-10.2 | 1.15-1.181 0.780 cweneesm | wan [ecomenso| errasc | 12 | oer | 2m | 10s | veo | 2700 coneras, | cuaw [ecomaso| errosc | 12 | ocer | us | vs | 208 | oosr a Hot SAW Union sasi_| F7A8-EH12K 25 DCEP 295, 265 8.184 0.955 ru | saw | SRS | rraecnsex | 28 | ocer | 205-90] ao7a9 | oonasr | 1851 ee = — unionsssi_| F7A8-EH12K 25. OceEP | 325-335 | 30.8-31 | 6.46-7.543 4.607 caren acorbe Paty EMGTAW)__ E>[ GMAW 8 SAN) : jlis(Range) See table ‘Tungsten eletrode sze and tyne G24mm,SFAS12, EWih2 (a: eons ao [TECHNIQUE(GW- 410) ‘Sting or Weave Bead zi ___ Siting & Weaving, (Orfice or Gas Cup Size —— inal and Intorpass Cloaning(Brushing, Grinding Method of Back Gouging Short Cireuiing (SC) - ST (Surface Tension Transen JGMAW Torch Angle 455210" Multiple or Single Pass(parside) Multiple (GTAW Oniy) oo Pee ee Ee STT Machine - LINCOLN Invertec STT/ LINCOLN PIPE FA Prepared By GAO Reviewed By GA ‘Anproved By CTIV | _7qxGRTAR Gh, Cr Name Mahesh MP $ Senthinathan Manimugan | [Gap tian ae ; ‘Guay SpSUISTT Sign DateWPS No, (GAC-WPS-P-CSILTC-014 Rev. WELD JOINT DETAILS - [QW-402] GROOVE WE! STEP-01 Pipe, Pipe Grinding STEP.02 Pipe @ Pipe Back Weld (GTAW) -2runs min, Root defects ( .e. incomplete penetration, lack of fusion, exessive penetration etc...) can be repaired where access permits with minimum of two passes using GTAW process, Tack weld by GTAW Process Stiffener Welding ‘ 2 IW dn Wear Pad (Full Encirclement) ‘Weld shall be multipass per side and Both side welding Weld shall be multipass per side and Both side welding required Fillet size shall be as per drawing, oe ou required. Fillet size shall be as per drawing.