WORK METHOD STATEMENT FOR PEDESTAL’S (ABOVE PLINTH)

REINFORCEMENT, SHUTTERING & RCC WORKS OF TURPENTINE BUILDING

Project Name: AMAR Projects

Project Venue: Sanand II, Ahmedabad, Gujrat
Parties Concerned:
Client: P&G, Ahmedabad
PMC: LTTS
Contractor: SIBIPL
MOS REF NO: AMAR/LTTS/SIBIPL/WMS/044/R-0/24-25

INDEX

1. Introduction
2. Location of Works
3. Equipment and Tools (as required)
4. PPE’S to be used
5. Supervision (PERSONS INVOLVED)
6. Site preparation & Work Precaution
7. Method Statement/ Safe Work Procedure
8. Safety documents to be produced before commencing the work
9. Emergency Procedures
10. Rolls and Responsibility
11. Environmental
12. Approval and review

1. Introduction:
 This document covers for pedestal (Above Plinth) Reinforcement, Shuttering &
RCC works for Turpentine Building construction works.

2. Location of Works:
 Turpentine Storage Yard

3. Equipment and Tools (as required):

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  Die (As per making Dia of Bar)
 Bar Cutting Machine (If required)
 Binding Wire
 Hook
 Line Dori
 Chalk
 Measuring Tape
 Hammer
 Plumb
 Surveying Machine
 Hydra/ Farana
 Scaffolding
 Tie Rod
 Transit Mixture- 02 Nos
 Spade- 03 Nos
 Shovel- 02 Nos
 Trowel- 02 Nos
 Vibrator (Electric) with Needle- 01 Nos
 Vibrator (Diesel) Needle- 01 Nos
 Gamela- 10 Nos
 Panja- 02 Nos
 Fanti- 02 Nos
 Randa- 02 Nos
 Tarpaulin- 01 Nos
 Concrete bucket - 01 Nos
 Boom Placer – 01 Nos
 Wheel barrow
 Wooden cutter
 Fire Blanket
 Non-combustible sheet

4. PPE’S (Personal Protective Equipment) to be used

It is suggested that the following list of equipment’s are adopted as a minimum

requirement:
Personal protection equipment:
 Hard hats (Safety helmets)
 Safety Shoe/ Gum Boot
 Eye Protection
 Hand Gloves (Cotton/ Rubber)
 Reflective jacket
 Nose mask
 Ear plug

5. Supervision (PERSONS INVOLVED)

The site operations shall be carried by the following personal:
 Site Engineer- 01 Nos
 Safety Engineer- 01 Nos
 TM Operator- 01 Nos
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  Vibrator Operator- 01 Nos
 Electrician- 01 Nos
 Signal Man- 02 Nos
 Skilled- 10 Nos
 Un-Skilled- 20 Nos

6. Site preparation & Work Precaution:

 Arrange the toolbox talk/specific training for the job to be executed.
 The First Aid Box should be near the site.
 Proper training for all manpower, and site engineers to work safely.
 Vehicle operators are to be trained with defensive driving training at the security
gate before entry into plant premise.
 DDT will be conducted by SIBIPL HSEO at security gate.
 All vehicle operator will wear required mandatory PPE’s & use wheel stopper at
main gate.
 Wheel stopper to be use while parking vehicle at site.
 Driver do not leave vehicle unattended at site.

7. Work Method Statement

 Layout marking for pedestal.
 Starter by providing shuttering or by fixing Kenda (Steel Cleat) by welding.
 The cutting and bending of steel reinforcement will commence as per the
approved drawings and bar bending schedule or BBS (SIBIPL will be done bar
cutting and bending out of plant premises).
 For stirrups, the cut bars will be taken to the bending machine/ manually and
bend as per the dimensions in the BBS. During the bending process re-check
randomly with a template for dimensions.
 TMT bar will be shifted from labour yard to site material storage yard by tractor
and materials handling by manually with PPEs with required manpower.
 Prefabricated steel shall be placed in position as per approved drawings of the
related structural member i.e. column
 Spacer blocks of approved type will be used to maintain the cover.
 Support the reinforcing bar by approved spacers/supports, appropriately to
prevent displacement during concreting operation. The thickness of the cover
block shall be as per approved drawings or specifications.
 Overlap location and additional bar shall be maintained as per approved
drawings.
 We use the paint for marking of dates of footing and Column.

 Steel fixing, Shuttering & de-shuttering

Reinforcement
 By using green tagged scaffolding, prefabricated steel shall be placed in position
as per approved drawings of the related structural member i.e. column
 Marked Ring spacing on all Corner bars & bind proper alignment.
 Put stirrups from top and bind with binding wire via binding hook manually as
per drawing.
 All reinforcement must be cleared to ensure that it is free from all oil, dust, and
deleterious materials.
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  Cover block binding as per required distance.
 After the completion of steel reinforcement take approval of inspection engineer.

Shuttering
 For shuttering, the box size to be checked by inspection engineer
 Shuttering oil use on boards for smooth finishing.
 Manually lift of board from store to work place.
 Shuttering will manually fix with tie rod or external support of props or battens etc
 We provide support to all four directions with appropriate material.
 Proper check diagonal and provide cover block.
 Prior to placing, check the TMT bar all are as per approved BBS/ as per drawing.
 Checklist to be filled for inspection

RCC Work
 The Site Engineer shall initiate the concrete pour record & inspection request.
 Upon the arrival of the transit mix truck at the site the delivery note will be
checked for the actual details like quantity, mixing type, approved mix design, and
slump checked regularly to the satisfaction of the engineer.
 Pump car or bucket and chute or Farana (if required) or manually pouring will be
used as placing equipment as appropriate.
 The concrete is placing to the column by concrete pump/ boom placer/ concrete
bucket or manually as per situation.
 The Cube sample to be taken when concrete pouring is going on, the no’s of cubes
are taken as per IS specification. and will test in 7 days and 28 days.
 The slump test shall be continued as per standards.
 Concrete shall be consolidated by mechanical vibrators. The vibrators shall be
adequate in number of units.
 In Consolidating each layer of concrete, the vibrator shall be operated in a near-
vertical position, Vibrator shall be allowed to remain inside the concrete for
sufficient time to obtain proper consolidation of concrete.
 Concrete finishes shall be as required in the specification and shall be free from
voids, honeycomb or any other concrete defects.
 After concrete placing, the site engineer/ supervisor shall record relevant details
on format ‘Concrete pour record’ in the presence of the engineer.
 After setting of concrete work (setting time of concrete as per IS), all the
formwork will remove and properly stacked at nearby barricaded area.
 Curing shall start as soon as free water has disappeared from the concrete surface
after placing and finishing.
 Concrete shall be cured for a minimum of 7 days. The curing compound, if used,
shall be approved by the engineer.

Scaffolding Works
 All scaffolds should be approved and inspected from LTTS
 The approved Toe guard should be used for height work
 Ladder should be clamp over the scaffolding pipe at top and bottom rail
 The scaffolding should be checked before use the man movement or access for
works.
 Yellow tagging to be fix for making the scaffolding, green tagging will be fix after
checked and okay for uses and approved by LTTS.
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  Method for Placing of concrete
1. Placing of concrete-by-concrete bucket
 The TM is stand at one place.
 Concrete bucket is hung to the Farana and move with Farana with the help of
signal man and bucket handler.
 The bucket is filled by concrete and transfer the concrete to the Column.
 The man is stand on green tagged scaffolding and handle the vibrator for
concreting.

2. Placing of concrete by Manual

 The TM is stand at one place near work location
 Concrete dump over the plain surface
 Manual dump the concrete
 Manually load the concrete by gamela and pour the concrete at designated area
 Vibrator to be used at concrete
 After completion of pouring the surface should be finish

3. Placing of concrete-by-Concrete Pump

 The TM is stand at one place.
 The concrete pump is also stand on one place.
 The pipe is fixed up to the column and then concrete is transfer by the
concrete pump via pipe to the column.
 After 1st column is completed then pipe is dismantled from that column.
 And refixed the pipes up to next column and this procedure is repeated for all
the columns.

 Steel fixing, Shuttering & de-shuttering – from 2.4 Mr level to FFL

 By using green tagged scaffolding, prefabricated steel shall be placed in
position as per approved drawings of the related structural member i.e. column
 After that Template fixing with bolts is to be done by welding. The Bolts
coordinate to be jointly verified by Total Station.
 The procedure will same as up to the 2.4 Mr level.

 Method for Bolt Fixing

 1st Method: We weld the bolt before fixing the shuttering board.
 2nd Method: If we fix the shuttering board before welding the bolt then there is a
chance of fire, for that, Either we will provide a fire blanket or provide Non-
combustible Sheet to cover the oil-polished shuttering boards to prevent it from
fire.
 Also, will make sure to provide a suitable fire extinguisher for emergency.

8. Safety documents to be produced before commencing the work

 Take all the Work permits for this activity.
 Review of JSA with respect to Method of statement.
 Toolbox Talk should be recoded as per the format.

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 9. Emergency Procedures
 Site Supervisor has to report any incident to Site Manager immediately .as per
Emergency Procedure, if any person gets injured during working time
immediately sent to nearest Plant first Aid Centre and handover to medical if get
more injured.
 Supervisor has to take off control over the danger and rescue over the incident.
 Site manager has to inform to the first aider.
 Site manager to call Plant ambulance (in P&G scope) (if required)
 Site manager alerts to doctor and asked for treatment (In P&G scope) (if required)
 Site manager to inform Project Manager, client and concern government
authorities if required

Mr. Munna Kumar

10. Rolls and Responsibility

Site Manager-
 Check and confirm the site clearances for safe working.
 Review Risk Assessment.
 Check and review the documents
 Explain the procedure to the site engineer.
 Nominate site supervisor for work location till the work completion.
 Ensure Work permit is taken before commencing the work.
Site Engineer-
 Check for the work permit is generated.
 Check and review the documents.
 Conduct works specific training to the workman.
 Explain the procedure to the Contractor workman.
 Coordination with safety engineer for continuous monitoring of activity.
 Conducting Tool Box Meeting before start of work.
 Ensure the
 House Keeping
Site Supervisor Responsibility-
 Collect all the certificates and documents required for the works and submit to site
engineer for final verification
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  Assure the entire area has been barricaded.
 Supervisor presence should be there till the work completes.
 Ensure the house keeping.
Safety Engineer-
 Prepare JSA for the work to be done basis MOS, and get reviewed by the Team.
 Work Permit to be verified after checking the safety requirements.
 To Check the Condition and review the documents.
 Close monitoring of activity and emergency procedure.
 Coordinate the Tool Box Meeting before start of work
 To conduct the job specific safety training.
 Coordination with site engineer for continuous monitoring of activity.
 Ensure the House Keeping
 Collect all the certificates and documents required for the works and submit to site
engineer for final verification
 Assure the entire area has been barricaded.
 Supervisor presence should be there till the work completes.
 Ensure the house keeping.

11. Environmental:
This section will need to reflect environmental issues associated with the work
 Noise will be within permissible limits
 Reduction of dust

12. Approval and review:

 This method statement should be reviewed by the site management team and a copy
of it will be circulated to those nominated for comment and the nominated staff
member to be finally approved All comments made should be recorded on the
approval sheet.

 This Method Statement has been reviewed by:

Name
Company SIBIPL SIBIPL SIBIPL
Title Civil Engineer Safety Engineer Project Manager
Signature

Date

 This Method Statement has been reviewed and approved by:

Name

Company LTTS LTTS

Title Project Engineer Safety Engineer

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 Signature

Date

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