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UPDATE JHAH DETAILS Upgradation of HVAC System at Dental Lab at BLDG # 54 DHAHRAN
UPDATE JHAH DETAILS Upgradation of HVAC System at Dental Lab at BLDG # 54 DHAHRAN
PLAN
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Table of Content
Serial Page
Description Status
# #
1 Project Details 03
2 Brief Description of work 05-07
3 Hip objectives 07-08
4 Hazard Identification 09
5 Mobilization and Site Preparation 09-11
6 Demolition works 12-13
7 Mechanical works 14-17
8 Lifting Plan 18-20
9 Electrical works 21-22
10 Duct Work 23-24
11 Painting Works 25-26
12 Testing &Commissioning 27-28
13 Demobilization Work 29-30
14 PPE Requirements 31-32
15 Emergency preparedness 33-35
16 Attachments 36
17 Approval Page 37
07/19/2020
ESTIMATE START DATE
NUMBER OF WOKERS 10
WORK TIME
7:00 AM TO 11: OO PM
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This is confirmation of commitment of Black Arrow safe guards protect lives, and property
of Saudi Aramco, and any other third party in connection with the work to be performed.
To achieve this objective Black Arrow management, in coordination with the concerned
Saudi Aramco Project Engineer Environmental Protection Dept., Loss Prevention
Department, and other applicable agencies as required, are to make joint site visit to
identify the potential hazards of the work to be taken and to initiate control measures
adequate safety for duration of work.
Ensure that HSE goals are the prime consideration in the Project Execution Plan.
BLACK ARROW overall safety objective is to proactively limit accidents and injuries to
workers and loss of materials and property during all phases of the project and especially
during the construction phase where the risk of injury and losses are greatest.
BLACK ARROW shall provide a written Construction Safety Plan to JHAH/Saudi Aramco to
cover all aspect of its site activity. This plan shall be submitted for review by JHAH/Saudi
Aramco prior to mobilization to work site.
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This project is to Upgradation of HVAC System at Dental Lab Bldg # 54 Dhahran with their
associated duct works, electrical works. Install new (1) ONE FRESH AIR HANDLING UNIT,
mounted on top of concrete pad with vibration isolator pads, properly leveled and required
anchor bolts. Install new thermostat complete with wires and conduits. All supplied thermostats
should be programmable with DDC PANEL. Insulate new duct works with 2” thick fiber glass
insulation blanket with aluminum vapor barrier. The completed air duct works shall be identified
and marked supply Air/Return Air with air flow arrow directions as per JHAH/Saudi Aramco
painting and color code standard.
CONTRACTOR shall disconnect/remove controls and power supply wiring of exhaust fan, electric
duct heaters and motorized volume dampers serving the dental lab area as shown on project
drawing. Remove control wiring and conduit back to source or control panel
CONTRACTOR shall remove and salvage all existing electric duct heaters, and associated
accessories serving that are affected by the new work at dental lab area as shown on the
project drawing and without affecting the other spaces
New Work:
CONTRACTOR shall supply and install a new DDC panel inside the Electrical room 2nd floor of Bldg.
#54 and it shall be based on BAC net/IP and shall be compatible with existing IT equipment inside
communication room of Bldg. # 54.
CONTRACTOR shall connect the new DDC panel to the existing communications closet in the
combination room of Bldg. # 54 using CAT -6 Ethernet cable.
CONTRACTOR shall supply and install new power cables and conduit for the new FAHU and
Exhaust Fan (one duty + one normal) on the Roof as shown on the drawing HVAC Roof Power,
see project drawing JHAH-DD-DP-010. Contractor shall verify the exact cable routing at site
from the Roof to the existing Panel board PP-3A located at Electrical Room 395 of the third floor
Dental Building 54.
CONTRACTOR shall supply and install wires and conduits of sizes and types as indicated on plan,
including the necessary pull boxes, boxes and fittings as required and all accessories to complete
the installation of the electrical wiring system as shown on drawing JHAH-DD- DP-010.
CONTRACTOR shall supply and install disconnect switches with the ratings as indicated on plan,
including the necessary wiring, conduits and all related accessories to complete the
installation of the electrical power system as shown on drawings JHAH-DD-DP-010.
CONTRACTOR shall supply and install new circuit breaker (30AT/100AF) in spare
compartments no. 26,28 and 30 of existing Panel board PP-3A located at Electrical Room 395 of
the third floor Dental Building 54 including all appurtenances and accessories required to
complete the installation of power distribution system as shown on project drawing HA-
114201.004 Rev. 01C.
CONTRACTOR shall supply and install new circuit breaker (100AT/100AF) in space
compartments no. 5L of existing Control gear CG-1 including all appurtenances and accessories
required to complete the installation of power distribution system as shown on project drawing
HA-114197.002 Rev. 01C
New Works:
CONTRACTOR shall supply and install Central Fresh Air Handling System (FAHU), hygienic
type, modular double skin exposed type shall be provided for the dental lab area. Units shall
consist of intake box, pre-filter, final filter, chilled water cooling coil with belt driven fan/motor,
HEBA filter, condensate drain pan and all necessary accessories. FAHU units shall be located on
roof as shown on the drawings, and in accordance with project specifications, Saudi Aramco
standards and related international standards.
CONTRACTOR shall supply and install Exhaust Fans with capacities as indicated in the
equipment schedules along with disconnect switches, auto changeover switches, vibration
isolators and all necessary accessories for satisfactory operation as shown on project
drawings. Exhaust Fans serving hazardous exhaust areas shall be installed with 45° mounting
angle and ductwork for discharge not less than five (5) meters above rooftop.
CONTRACTOR shall supply and install Electric Duct Heaters (EDH) air terminal units, UL Listed
with capacities indicated in equipment schedules complete with air flow switch, controllers,
room sensors and associated accessories as shown on the drawings. CONTRACTOR shall seal
all ductworks with approved duct sealant for air tightness.
CONTRACTOR shall furnish and install supply, fresh, exhaust and return metal ductwork complete
with fittings, sealant, hangers and supports as shown on the drawings, and SMACNA latest
edition.
CONTRACTOR shall supply and install aboveground chilled water pipes, ERW black steel pipes,
schedule 40, conforming to ASTM A53 grade B, pipes & fittings, Insulation and aluminium
jacketing for exposed pipes including supports and necessary valves & fittings, insulation and all
accessories.
CONTRACTOR shall supply Aboveground Chilled water pipes ERW black steel pipe, schedule
40, conforming to ASTM A53 grade B, pipes & fittings, Insulation and aluminium jacketing for
exposed pipes including supports & necessary valves & fittings, insulation and all accessories as
per drawings and in accordance with project specifications, Saudi Aramco standards, JHAH
requirements and related international standards.
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CONTRACTOR shall provide pre-start-up and commissioning of HVAC units, as per SAES- K-001 in
accordance with project specifications. CONTRACTOR shall perform leak testing for all ductwork
prior to insulation in accordance with SMACNA and ASHRAE.
CONTRACTOR shall test, adjust and balance the HVAC systems as per SAES-K-001, ASHRAE
and SMACNA and to the capacities as shown on project drawings and construction
specifications. TAB shall be performed or supervised by a NEBB certified engineer/personnel
and in accordance with project specifications, Saudi Aramco standards related international
standards.
Class “A” Hazard: A condition or practice likely to cause permanent disability, loss of life/ body part
and / or extensive loss of structure, equipment materials.
Class “B” Hazard: A condition or practice likely to cause serious injuries or illness (resulting in
temporary disability) or property damage that is disruptive, but less severe than
Class “A”
Class “C” Hazard: A condition or practice likely to cause minor (non-disability injury or Illness or
. Non-Disruptive property damage)
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Power tools allow many jobs to be carried out more efficiently, and with greater speed and accuracy.
Hazards will arise when unskilled and untrained workers are allowed to operate hand /power tools. BLACK
ARROW will ensure the only trained personnel operate these tools. Step will take to ensure equipment is in
good state of repair.
SANITATION & HOUSEKEEPING CLASS “C” HAZARDS
A major factor influencing the health of individuals, where public sewers are not available, is the proper
disposal of human waste. Many diseases of various types can be transmitted from one person to another. For
this reason, BLACK ARROW will make every effort to prevent, or control this hazard.
SCAFFOLDING / LADDERS CLASS “A” HAZARDS
Competent, trained workmen will erect scaffolding in accordance with the Saudi Aramco Black Arrow
construction safety manual. Careful erection and inspection of scaffolding is essential to prevent accidents.
All ladders used on this project will meet ANSI standards.
EXISTING ABOVE / UNDERGROUND UTILITIES CLASS “A” HAZARDS
Areas where work has to be executed can have different types of above / underground utilities, such as
power cables, pipelines corridor, telephone cables, and gas line. The hazards arise by damaging any of these
services.
CONCRETE FORMS & SHORING CLASS “A” HAZARDS
This section covers several areas of work, all of which present hazards. The placement of concrete, vertical
shoring, from work & shuttering, are but a few of the concerns. Accident can be caused by employee’s
action or inaction’s, and / or unanticipated failure of mechanical devises, concrete forms, or shuttering.
Procedures outlined in the Saudi Aramco Black Arrow Construction safety manual will
be followed.
MECHANICAL EQUIPMENT CLASS “B” HAZARDS
Mechanical equipment improves the quality, and efficiency of construction work, but equipment operators
can cause hazardous situations. BLACK ARROW will ensure specifically trained and qualified operators for
the types of equipment they are operating. All equipment must be well maintained and regularly inspected.
CHEMICALS CLASS “A” HAZARDS
Any chemical should be treated as hazardous. Handling, storage, identification and labels which are
incorrectly tagged, and spillages can cause extremely hazardous conditions. BLACK ARROW will follow
procedures as outlined in the JHAH/Saudi Aramco Construction Safety.
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Specific HAZARD
Location
No. Activities Hazards CLASSIFICATIONS CONTROL MEASURES
/Area
Identified [A/B/C]
All workers must have safety orientation
4.4.1.1 BLDG#54 Materials shifting Hit struck by B done before driving in Saudi Aramco.
in Equipment , boom truck
DHAHRAN Ensure all company drivers must undergo
from warehouse
DIP/DBT training and on road assessment
to worksite
before working at the work site.
(Mechanical Handling) Valid test Certificates must be available for
boom truck and its accessories.
Only competent operator will operate the
boom truck.
Always ensure that safe work load limit is not
exceeded.
Care shall be taken while carrying load and
reversing in slope / inclined surfaces.
Safety Officer shall ensure that all the
necessary work permits are obtained prior to
use this equipment’s at the site.
Work permit receiver should be at site all the
time during activities.
Company employees /drivers with CS
Approved Drivers ID only allowed driving
within Saudi Aramco areas.
A banks man shall be provided to control
traffic while boom truck in use.
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stacking of Stacking shall be well maintained and
goods provided with safe acceptable level of height.
Access and egress to the stored areas shall be
kept free from obstructions and materials.
Proper stacked material, tools, equipment in
4.4.1.5 BLDG#54 Scattered B designated area.
material
DHAHRAN Provide barricade & visible Signage’s.
Shall be providing Fire Extinguisher.
Rubbish is regularly removed.
Recycling bins provided and used.
Proper housekeeping clean & tidy.
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Work at height as per GI 8.001 and the
4.4.1.6 BLDG#54 Scaffold Erection Fall from A construction safety manual specify
& Dismantling height requirements for all types of scaffold work.
DHAHRAN
( Cold work 9873-(3) Blue)
Scaffold should be erected & dismantled by
certificate from authorized Inspection
Agency (third Party like TUV).
Fall from Avoid over reaching and work must be
object carried out by standing inside the working
platform.
Fall prevention measures to be followed.
Don’t stack loose materials on top of the
Scaffolding.
Ensure that the supervisor has briefed about
4.4.1.7 BLDG#54 Scaffold Erection Scaffold A the task performed over the scaffolding and
& Dismantling Collapse only trained and competent persons are
DHAHRAN
allowed to perform the job at heights.
Ensure Scaffold tag valid date was available
or not.
Appropriate PPEs such as safety harness,
hand gloves to be used.
Ensure that scaffolding is not overloaded
beyond designed limit.
Ensure that the foundation [land] surface is
Toppling of even and suitable for erecting scaffolding.
scaffold
Ensure that the scaffolding frames are
locked.
If base to height ratio exceeds the
recommended level employ out riggers as
per manufacture instructions.
Scaffold to be anchored /tied, if when used
near the slab edges.
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All utility services such as electricity lines,
4.4.2.1 BLDG#54 Disconnect of Electrocution, A water lines, and communication lines must
Main Circuit burns, Fire be properly locked and tagged as per SA G.I.
DHAHRAN
Breaker 6.012Construction Safety Manual
Isolation power (CSM)"Demolition before Work Starts"
supply be for the section 14.3.2.
start of electrical
Tool box talk required before energizing, it
activity
will cover responsibilities, emergency
response plan and the procedure for
energizing.
Work permit receiver should be at site all
the time during activities.
Never pass cables thorough or tied to
water/metallic part like steel etc.
Ensure that supply is taken from
distribution board which is protected by
GFCI.
Work permit system to be followed SA G.I. #
4.4.2.2 BLDG#54 Fire/Explosion A 2.100, SACSM.
DHAHRAN Ensure that hazards and risk have been
briefed by the supervisor to the concerned
employees.
A trained person only operated electrical
machines.
Ensure the electrical machine is inspected
and color coded.
Only qualified electricians will be allowed to
work on electrical equipment.
All loose debris to be removed from height.
4.4.2.3 BLDG#54 Isolation of work Falling objects B eg .. Flat roof or tops of wall
site
DHAHRAN Appropriate wear Personal protective
equipment
Provide a barricaded visible signage’s
Falling object protection must be fitted.
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Adequate lighting shall be provided.
Work must wear ear protection i.e. earmuff
4.4.2.6 BLDG#54 Chipping , Cutting Un wanted B or ear plug.
and removing/ noise
DHAHRAN Sample supplies or approved hearing
Demolition
protection shall be provided at job side and
activities
shall be worm in high noise area (85
decibels) dB or higher.
Persons shall not be exposed to impact noise
level that the requirement of SAES-A-
105rating tools.
Avoid or reduce excessive noise generating
tools / equipment’s.
Waste and Rubbish are regularly removed.
4.4.2.7 BLDG#54 Demolition Environment B
Recycling bins provided and used.
Activities Impacts.
DHAHRAN
Debris from demolition / removal shall be
rendered safe.
Storage and disposal of debris shall be in
approved protected area at approved
designated side by SA.
Hazardous material shall be disposed in
accordance G.I. 150.100 and as directed by
SA project engineer.
All construction debris and unwanted
material shall carry out manually through
wheeler, trolley, or wheel barrow.
Before demolition and installation, a
competent supervisor shall be appointed for
all work on the side.
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Personnel performing welding operations
4.4.3.1 BLDG#54 A shall wear an approved welder’s helmet
Welding of ERW Fire/Explosion
Black steel pipes with the proper lens shade. Torch welders,
DHAHRAN
cutters, and brazers shall wear special
shaded goggles. See Chapter II-10, Cutting,
Welding, and Brazing.
ANSI/AWS Z49.1, Safety in Welding, Cutting
and Allied Processes
All welders and brazers shall be SA certified
for the materials and types of welding or
brazing being performed and, when
requested, shall present their valid
certificates.
Hot work permit(s) shall be obtained prior
to burning, welding and brazing in a
restricted area per GI 2.100. See Chapter I-4,
Work Permit System, of this manual.
Hot work permit to be obtained and all
Burn control measures to be implemented as per
hot work permit.
Issuer and receiver shall conduct joint site
inspection and secure work permits from
Saudi Aramco operations within accordance
to GI.2.100 “work permit system
Provide Aramco trained approved fire watch
during the hot work activity.
Provide isolated areas which clear from
combustible materials.
Welding area shall be screened with fire
retardant materials to avoid flying spark to
nearby.
Provision of fire protection systems in place
such as fire extinguishers.
Adequate signage and barricading shall be
provided.
Training to be provide for emergency
procedure use of PPEs such as safety
goggles, hand gloves ,etc
Work permit receiver should be at site all
the time during activities.
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protected from damage.
Usage of suitable PPEs such as leather Hand
gloves, safety shoes.
Welding area shall be provided with screens
4.4.3.3 BLDG#54 Exposure to A to avoid exposure to UV rays.
radiation due
DHAHRAN Reduce number of persons to be exposed by
to UV rays
limiting access to authorized personnel only.
and infrared
light Briefing shall be done to all those exposed
regarding the hazards and precautions.
Contact with Provide adequate air circulation to dissipate heat.
4.4.3.4 BLDG#54 Hot A Adequate training shall be given via tool box talk.
materials
DHAHRAN Usage of suitable PPEs such as hand gloves,
/Hot
surfaces protective clothing-apron.
/molten
metals
Provide isolated /designated area for
4.4.3.5 BLDG#54 Exposure to A carrying out the activity.
hazardous
DHAHRAN Provide adequate ventilation such as LEV.
gases and
fumes Adequate training regarding usage of PPEs.
Usage of suitable PPEs such as respiratory masks.
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avoid tips.
Assess the load before lifting.
4.4.3.9 BLDG#54 Poor manual B
Ensure individual capacity.
handling
DHAHRAN
Assess the task involved in and decide the
numbers of person to be employed.
Ensure safe system of work compliance.
All personnel shall be trained on proper
manual handling techniques.
Supervisor should monitor the activity
closely.
ERW Black steel pipes parts shall be
4.4.3.10 BLDG#54 Access block B unloaded on designated area.
DHAHRAN Storage must be demarked.
Proper access and egress shall be provided.
Proper signage shall be provided.
Implement G.I. 6.012 “isolation log out and
4.4.3.11 BLDG#54 Replacing & Electrical A use hold tag” to isolate all source of energy
Install air filters shock including services and equipment that may
DHAHRAN
diffusers, grills cause injury to the people or damage to
belts, motors in property.
FAHU
Only trained personnel should be involved in
this operation.
All power supply should be disconnected
from control box.
Fresh air supply and return air supply
dampers should be closed fully.
Material shall be unloaded on designated
4.4.3.12 BLDG#54 Replacing & Access block B area.
Install air filters unauthorized
DHAHRAN Road closing permission shall be got from
diffusers, grills entry
road transport authority.
belts, motors in
AHU & ACCU Traffic shall be diverted, and signalman shall
be provided to control the traffic.
Unloading area must be earmarked.
Unauthorized entry should be restricted.
Proper access and egress shall be provided
for by passers.
Work permit system to be followed
4.4.3.13 BLDG#54 Drilling of holes Electrocution, B JHAH/SA G.I. # 2.100, SACSM.
on the floor for Dust, sharp
DHAHRAN Ensure that supply is taken from
fixing the frame of drill bit
distribution board which is protected by
FAHU
GFCI.
Ensure the electrical machine is inspected
and color coded.
Ensure plug, drill bit, drilling machine and
electric cables are free from defects.
Ensure the power tools are provided with
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industrial socket.
Ensure that hazards and risk have been
briefed by the supervisor to the concerned
employees before starting the work and
recorded.
Ensure that the technicians are not applying
excessive force while drilling in concrete
wall.
Ensure that hand grip is used by operator
while operating drilling machine.
4.4.4 LIFTING
Specific HAZARD
Location
No. Activities Hazards CLASSIFICATIONS CONTROL MEASURES
/Area
Identified [A/B/C]
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Consider the following before the replace
4.4.4.1 BLDG#54 Replacing of FRESH Un Planned B work starts & shall be ensure GI-7.025
AIR HANDLING heavy equipment operator testing
DHAHRAN
UNITS certificate.
Total load including the weight. of the lifting
accessories
Height up to which load to be lifted.
Lifting & shifting pathway of the load
Distance of the load line from the crane
position should be cross checked with load-
radius chart.
Selection of the crane & other lifting tackles
as per the load chart.
Check underground utilities line if any
around three meters from the crane
position.
Approximate duration for the completion of
the total replace & Erection operation.
Provision for the sufficient trained banks
man & riggers for the erection purpose
Safe distance from the nearby structures.
Emergency lighting for bad light during the
erection.
Suitable communication media for banks
man, crane operator &erection in-charge.
Interference by towers cranes/placer booms
or by other means
Strength of chiller foundation.
Weather forecast during the period of
erection
i.e wind speed & direction, rain etc.
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Ref: SACSM-(WSSM-PART III -7 cranes and
lifting operation.
Ensure that the load is within the crane or
4.4.4.3 BLDG#54 Replacing of FRESH Lifting B boom truck capacity.
AIR HANDLING accessories
DHAHRAN Competent banks man to be provided to
UNITS broken, cracks
control the vehicle movement.
or cuts
Only Competent operatives should be
allowed to operate the equipment.
Flagmen are always present in work area in
accordance with section II-8.1.7 of Saudi
Aramco Construction Safety Manual
Crane has valid Inspection certificate from
authorized Inspection Agency (third Party
like TUV).
Shackles will be properly maintained and
inspected. Shackles will be tested, and color
coded with safe workload before using. Correct
pin will be used for shackle.
All slings and rigging to be used in this contract
will have proper tags showing the safe working
loads and serial number. The safe working load
will not be exceeded when using them.
Regular inspection will be conducted on
slings and rigging gear / for defects. Black
Arrow will not use defective slings / devices
in this contract.
Contractor will maintain records of slings
and lifting gear showing details of each item
such as the full description, manufacturer,
safe working load and manufacturer’s test
certificate of proof of actual load test.
Ref: SACSM-( WSSM-PART III -7 cranes and
lifting operation.
Safety Officer shall ensure that all the
4.4.4.4 BLDG#54 Replacing of FRESH Mechanical B necessary work permits are obtained prior
AIR HANDLING failure to use these equipment’s at the site.
DHAHRAN
UNITS
Only qualified and trained person will
operate the mechanical equipment
Equipment belts and gears will be guarded.
Mechanical equipment will be in good
operating condition and equipped with
emergency shutdown devices.
PPE for each personal will be provided.
Ref: SACSM-( WSSM-PART III- 2 Mechanical
& Heavy Equipment.)
PTW should be made prior to start the work
4.4.4.5 BLDG#54 Replacing of FRESH Topple collapse & all lifting equipment’s of permit to be
AIR HANDLING of mobile crane A followed.
DHAHRAN
UNITS or Boom Truck
Crane Operators shall have valid SAG license
and valid Saudi Aramco Crane Operator
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certificate for the specific crane.
Ensure that the load is within the crane or
boom truck capacity.
Competent banks man to be provided to
control the vehicle movement.
Only Competent operatives should be
allowed to operate the equipment
Flagmen are always present in work area in
accordance with section II-8.1.7 of Saudi
Aramco Construction Safety Manual
Crane has valid Inspection certificate from
authorized Inspection Agency (third Party
like TUV).
Shackles will be properly maintained and
inspected. Shackles will be tested, and color
coded with safe workload before using.
Correct pin will be used for shackle.
All slings and rigging to be used in this
contract will have proper tags showing the
safe working loads and serial number. The
safe working load will not be exceeded when
using them.
Contractor will maintain records of slings
and lifting gear showing details of each item
such as the full description, manufacturer,
safe working load and manufacturer’s test
certificate of proof of actual load test.
Ref: SACSM-(WSSM-PART III -7 cranes and
lifting operation.
4.4.5ELECTRICAL
Specific HAZARD
Location
No. Activities Hazards CLASSIFICATIONS CONTROL MEASURES
/Area
Identified [A/B/C]
Implement G.I. 6.012 “isolation log out and
4.4.5.1 BLDG#54 Installation of Lockout/tag- B use hold tag” to isolate all source of energy
Disconnect Switch out system including services and equipment that may
DHAHRAN
cause injury to the people or damage to
property.
Only qualified electricians will be allowed to
work on electrical equipment.
Work permit must be obtained from
concerned authority before starting the
work.
Toolbox talk required before energizing, it
will cover responsibilities, emergency
response plan and the procedure for
energizing.
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Workers should be provided complete and
approved PPE per G.I 2.721, such as safety
glasses, hardhat, ear plug, dust mask,
coverall & Safety shoes.
Ensure the area should be dust free and
vapors free.
Regular inspection and maintenance to be
4.4.5.2 BLDG#54 Installation of Shock B carried out.
Disconnect Switch
DHAHRAN Ensure safe workload limit is always not
exceeded.
Pre-use checking and report on defects.
Competent operator shall be engaged.
Valid 3rdparty certification of equipment
shall be made available.
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Cable roller should be used to ease the
pulling operation.
Proper housekeeping must be ensured
where the operation is being carried out.
Check the cable is being bended by one
person or take assistance.
All concern persons must be trained.
Position the tool used to remove the sleeve
4.4.5.6 BLDG#54 Termination Cut, abrasion B of the cable away from your body.
DHAHRAN Hold the cable tightly and use the cable
stripper.
Ensure that the proper, insulated tools are
used for termination.
Homemade/make-shift tools [like normal
knife to remove the sleeve of the cable] shall
not be used.
Wear hand gloves while handling the
armored cable.
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The lifting appliance and gears should be
4.4.6.2 BLDG#54 Shifting of Failing of C tested and certified approved third party.
cladding rolls to lifting
DHAHRAN The weight of the load to be lifted to be
workplace - equipment,
known and the safe working load [SWL] of
mechanically
the equipment should never be exceeded.
Operator shall be experienced and to have
appropriate valid license.
The equipment and gears must be inspected
for any defects before each use.
Precautions to be taken to restrict
Failing of unauthorized entry into the lifting area.
lifting gears,
Lifting gears should be stored properly
Over loading
when not in use.
Sling used for lifting/offloading to have
softener.
No person shall be allowed to carry the load
4.4.6.3 BLDG#54 Installation of Improper B above 32 kg
Aluminum handling
DHAHRAN Keep control of the load, and don’t make
cladding for duct techniques,
sudden movements.
work Cuts,
Abrasions Move with your feet and not the drunk of
your body.
It is usually easier to slide a load into
position, rather than twisting and moving
your body while holding the load.
Make sure your footwear is appropriate and that
your clothes do not impede your movement.
Stand feet well apart, with your leading leg
slightly forward.
Use proper PPE like protective hand gloves.
Handling of insulation materials should be
4.4.6.4 BLDG#54 Shifting of Improper B done as per material safety data sheet.
Insulation grip,
DHAHRAN Insulation material should be properly
material from
covered.
stores to work Overweight,
area Hand trucks /trolley must be preferred for
shifting the insulation materials from stores
to work area.
In sufficient
No person shall be allowed to carry the load
access
above 32kg.
Access should be kept always clear.
Required PPE such as safety shoes, hand gloves,
Safety helmet should be used by the operatives.
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Area should be designated and earmarked
4.4.6.6 BLDG#54 Cutting of Irritation to B for performing the duct insulation.
Insulation eyes & skin,
DHAHRAN Unauthorized person should not be allowed
to enter the work area.
Sharp edges
Signages should be displayed showing
health hazard.
Industrial knife should only be allowed to
use for cutting the insulation.
Proper PPE like hand gloves, face mask,
goggles should be used.
Material safety data sheets [MSDS] should
4.4.6.7 BLDG#54 Applying foster on Spillage, B be available and COSHH assessment to be
Insulation made and followed before use.
DHAHRAN
Fumes,
Manufactures instruction must be followed
in the event of accidental spillage.
fire
Fire extinguishers like DCP and CO2 should
be available in the location.
No hot work should be allowed to happen in the
proximity [welding, flame cutting, grinding etc]
Chemicals containers should not be left
unattended and uncovered when not in use.
Empty containers should be collected and
disposed properly in hazardous waste category.
Personal protective equipment’s as
mentioned in the COSHH assessment should
be used.
4.4.7Painting works
Specific HAZARD
Location
No. Activities Hazards CLASSIFICATIONS CONTROL MEASURES
/Area
Identified [A/B/C]
Material safety data sheets [MSDS] should
4.4.7.1 BLDG#54 Painting of Inhalation of B be available and COSHH assessment to be
channel supports fumes, skin made and followed before use.
DHAHRAN
dryness or
cracking, No hot work should be allowed to happen
irritation to in the proximity [welding, flame cutting,
eyes grinding etc].
Fire extinguisher like DCP and CO2 should
be available in the location.
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Chemical containers should not be left
unattended and uncovered when not in use.
No hot works shall be permitted in the
4.4.7.2 BLDG#54 Fire and B vicinity of paint/thinner storage areas
explosion due
DHAHRAN
to flammable All combustible/flammable materials shall
substances be removed from the vicinity of the work
area
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Ensure MSDS is available at workplace and
4.4.7.5 BLDG#54 Fumes from B shall be communicated to workers.
paint /thinner
DHAHRAN
Adequate training /information shall be
given to all workers.
4.4.8 TESTING&COMMISSIONING
Specific HAZARD
Location
No. Activities Hazards CLASSIFICATIONS CONTROL MEASURES
/Area
Identified [A/B/C]
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Implement G.I. 6.012 “isolation log out and
4.4.8.1 BLDG#54 Testing and Electrocution A use hold tag” to isolate all source of energy
Commissioning including services and equipment that may
DHAHRAN
cause injury to the people or damage to
FRESH AIR property.
HANDLING UNITS
Work permit shall be obtained for all testing
and commissioning associated work within
restricted areas as covered in JHAH/Saudi
Aramco work permit system G.I.2.100
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Pressure lines shall not be left unattended
at any cost.
Specific HAZARD
Location
No. Activities Hazards CLASSIFICATIONS CONTROL MEASURES
/Area
Identified [A/B/C]
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Proper lifting techniques shall be followed
4.4.9.1 BLDG#54 Manual B
Removing the
handing Position in front of the load with legs
DHAHRAN material from site balanced and spread equal to the shoulder
to warehouse width
Bend the knees to reach the bottom of the
load to get grip: do not bend the spine
Lift the load slowly by gradually
straightening the legs
Do not twist spine if you need to change
direction; turn your whole body instead.
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Waste and Rubbish are regularly removed
4.4.9.5 BLDG#54 Removing the Environment B
material from site impacts. Recycling bins provided and used.
DHAHRAN to warehouse Debris from demolition / removal shall be
rendered safe.
Storage and disposal of debris shall be in
approved protected area at approved
designated side by SA.
Hazardous material shall be disposed in
accordance G.I. 150.100 and as directed by
SA project engineer
All construction debris and unwanted
material shall carry out manually through
wheeler, trolley, or wheelbarrow.
Before demolition and installation, a
competent supervisor shall be appointed
for all work on the side.
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12) Personal protective equipment (PPE)
When a hazardous situation is recognized, steps shall be taken to eliminate the hazard by use of
engineering or administrative controls. If engineering and administrative controls do not adequately
eliminate the hazard, PPE.
Shall be used to protect personnel from the hazard.
At a minimum, hard hats, safety glasses and safety shoes shall be worn in SA restricted areas and
project work sites. Additional PPE shall be selected and used based upon the results of a documented
PPE needs analysis, which shall consider the exposure hazard(s), materials handled, and activities
performed by personnel. Contractor’s documented PPE needs analysis shall be made available to the
SA proponent organization (SAPO).
Supervisors shall ensure their personnel are trained in inspection, use, maintenance and storage of
PPE according to the manufacturer’s instructions and this chapter.
It is not sufficient just to provide PPE at the workplace. The BLACK ARROW shall ensure it is
readily available and accessible and clear instruction is given on where to obtain it. In circumstances
where no other measures can give adequate control of the risk, then the PPE that would give the best
protection that practicable in the situation must be provided. PPE shall meet applicable ANSI
requirements or equivalent as specified in writing by the SA Loss Prevention Department.
Proper PPE (e.g., correct for type of exposure, sized to fit the worker, meets applicable standards, no
defects) shall be provided to personnel when/where required.
PPE shall be visually inspected by the user before each use. Defective or damaged PPE shall not be
used and shall be immediately replaced.
PPE that has exceeded its useable service life shall be immediately replaced
12.1 Head Protection
Hard hats shall meet ANSI Z89.1, Type “1‟‟, Class “E” (electrical) requirements and shall consist of
a shell, suspension cradle and, optionally, a chin strap.
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Ample supplies of approved hearing protection (e.g., earplugs) shall be provided at the job site and
shall be worn in high noise areas (i.e., 85 decibels [dB] or higher).
EMERGENCY REPORTING
When reporting an emergency speak slowly, calmly, distinctly, in a clear voice and give information in the
following sequence:
My name ___________________________
My badge no. is_____________________________
I am calling from_______________________
If you are not assigned an Emergency Response task, then stay in the assigned ASSEMBLY
AREA.
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The emergency response is started by the first person that observes the emergency to contact his
immediate supervisor.
It is the responsibility of the affected supervisor to broadcast the initial emergency telephone of
.Incident coordinator
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In the event of an accident along any of the access roads, including the main Roads from to work sites, or at
a work site or remote area the person arriving at the scene shall do the following:
Buses
Project cars
Ambulances for the injured personnel.
Evacuation will have to comply with the Site Security Plan. In the event an emergency or risk to
Black Arrow personnel, such as war or terrorism and an evacuation order is issued by Black Arrow.
13.3 COMMUNICATION
In case of an Emergency, Mishap, or Disaster; all workers are to be familiar with the respective jurisdictions
and notify the designated Incident Commanders as follows:
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EMERGENCY CONTACT NUMBERS (Black Arrow)
0508435539
1 ARSHAD MAHMOOD PROJECT MANAGER
ATTACHMENTS
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PREPARED BY: REVIEWD BY:
SHEIK ABDULLAH ARSHAD MAHMOOD
HEALTH SAFETY ENVIRONMENT OFFICER PROJECT MANAGER
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