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Models - Plasma.icp Torch
Models - Plasma.icp Torch
This model is licensed under the COMSOL Software License Agreement 6.2.
All trademarks are the property of their respective owners. See www.comsol.com/trademarks.
Introduction
Thermal plasmas have nowadays a large range of industrial applications including cutting,
welding, spraying, waste destruction, and surface treatment. Thermal plasmas are assumed
to be under partial to complete local thermodynamic equilibrium (LTE) conditions.
Under LTE, the plasma can be considered a conductive fluid mixture and therefore, be
modeled using the magnetohydrodynamics (MHD) equations. This model shows how to
use the Equilibrium Discharges, Out-of-Plane Currents interface (available in 2D and 2D
axisymmetric) to simulate the plasma generated in an inductively coupled plasma torch.
Figure 1: Geometry of an inductively coupled plasma torch. The torch is composed of three
concentric quartz tubes in which gas are injected from the bottom and exit from the top the
torch. In this model, a fixed power of 11 kW is transferred to the plasma by a three-turn coil
operating at 3 MHz.
Note: This application requires the Plasma Module and the AC/DC Module.
Model Definition
This model is based on the work presented in Ref. 1 and uses the following assumptions:
Figure 2: Schematic of the ICP torch. Flow enters from the base (v1, v2, and v3) and leaves
out the top. The dimensions of the different part of the model are given in the Modeling
Instructions section.
In this model excitation is provided to a three turns coil at 3 MHz. The gas flowing in the
sheath tube (plasma confinement tube) is then ionized by Joule heating.
The model is solved using a frequency-stationary study in combination with a single turn
coil feature which set a fixed power to the system (11 kW). By fixing the power, the current
and electric potential can vary in the coil as the plasma electrical conductivity builds up.
In this model the three different gas stream velocities (v1 for the carrier tube, v2 for the
central tube, and v3 for the sheath tube) are composed of pure argon. The temperature-
dependent physical properties of argon are loaded from the material library under
Equilibrium Discharge. Note that the temperature range of the physical properties span
If the initial temperature is too low chances are that the solution found corresponds to a
flat profile of the minimum electrical conductivity (the default is 1 S/m). This is obviously
a solution without interest and in fact it is the easiest solution to obtain. To avoid this start
at a higher temperature closer to the experimental value as it is done in the present
example. Always make sure to plot the conductivity to see if it is set to the minimum
electrical conductivity.
Figure 6: Norm of the magnetic flux. Note the effect of the resistivity on the penetration of the
field (skin effect).
Modeling Instructions
From the File menu, choose New.
NEW
In the New window, click Model Wizard.
MODEL WIZARD
1 In the Model Wizard window, click 2D Axisymmetric.
2 In the Select Physics tree, select Plasma>Equilibrium Discharges>Equilibrium Discharges,
Out-of-Plane Currents.
3 Click Add.
4 Click Study.
5 In the Select Study tree, select Preset Studies for Selected Multiphysics>Frequency-
Stationary.
6 Click Done.
ROOT
Select the mm units.
GEOMETRY 1
1 In the Model Builder window, under Component 1 (comp1) click Geometry 1.
2 In the Settings window for Geometry, locate the Units section.
3 From the Length unit list, choose mm.
GLOBAL DEFINITIONS
Parameters 1
1 In the Model Builder window, under Global Definitions click Parameters 1.
GEOMETRY 1
Rectangle 1 (r1)
1 In the Geometry toolbar, click Rectangle.
2 In the Settings window for Rectangle, locate the Size and Shape section.
3 In the Width text field, type r_3.
4 In the Height text field, type L_3.
Define the carrier tube.
Rectangle 2 (r2)
1 In the Geometry toolbar, click Rectangle.
2 In the Settings window for Rectangle, locate the Size and Shape section.
3 In the Width text field, type d_1.
4 In the Height text field, type L_0.
5 Locate the Position section. In the r text field, type r_1.
Define the central tube.
Rectangle 3 (r3)
1 In the Geometry toolbar, click Rectangle.
2 In the Settings window for Rectangle, locate the Size and Shape section.
3 In the Width text field, type d_2.
4 In the Height text field, type L_0.
5 Locate the Position section. In the r text field, type r_2.
Define the tube.
Rectangle 4 (r4)
1 In the Geometry toolbar, click Rectangle.
2 In the Settings window for Rectangle, locate the Size and Shape section.
3 In the Width text field, type d_3.
4 In the Height text field, type L_3.
Circle 1 (c1)
1 In the Geometry toolbar, click Circle.
2 In the Settings window for Circle, locate the Size and Shape section.
3 In the Radius text field, type d_c/2.
4 Locate the Position section. In the r text field, type r_c.
5 In the z text field, type L_1.
Circle 2 (c2)
1 In the Geometry toolbar, click Circle.
2 In the Settings window for Circle, locate the Size and Shape section.
3 In the Radius text field, type d_c/2.
4 Locate the Position section. In the r text field, type r_c.
5 In the z text field, type (L_1+L_2)/2.
Circle 3 (c3)
1 In the Geometry toolbar, click Circle.
2 In the Settings window for Circle, locate the Size and Shape section.
3 In the Radius text field, type d_c/2.
4 Locate the Position section. In the r text field, type r_c.
5 In the z text field, type L_2.
6 Click Build All Objects.
Define the different domain type for easy selection.
DEFINITIONS
Air
1 In the Definitions toolbar, click Explicit.
2 In the Settings window for Explicit, type Air in the Label text field.
3 Select Domain 5 only.
Plasma
1 In the Definitions toolbar, click Explicit.
2 In the Settings window for Explicit, type Plasma in the Label text field.
Quartz
1 In the Definitions toolbar, click Explicit.
2 In the Settings window for Explicit, type Quartz in the Label text field.
3 Select Domains 2–4 only.
Coils
1 In the Definitions toolbar, click Explicit.
2 In the Settings window for Explicit, type Coils in the Label text field.
3 Select Domains 6–8 only.
Add the different materials used in the model using the material library.
ADD MATERIAL
1 In the Home toolbar, click Add Material to open the Add Material window.
2 Go to the Add Material window.
3 In the tree, select Built-in>Air.
4 Click Add to Component in the window toolbar.
5 In the tree, select AC/DC>Copper.
6 Click Add to Component in the window toolbar.
7 In the tree, select AC/DC>Quartz.
8 Click Add to Component in the window toolbar.
9 In the tree, select Equilibrium Discharge>Argon.
10 Click Add to Component in the window toolbar.
11 In the Home toolbar, click Add Material to close the Add Material window.
MATERIALS
Air (mat1)
1 In the Model Builder window, under Component 1 (comp1)>Materials click Air (mat1).
2 In the Settings window for Material, locate the Geometric Entity Selection section.
3 From the Selection list, choose Air.
Copper (mat2)
1 In the Model Builder window, click Copper (mat2).
2 In the Settings window for Material, locate the Geometric Entity Selection section.
Quartz (mat3)
1 In the Model Builder window, click Quartz (mat3).
2 In the Settings window for Material, locate the Geometric Entity Selection section.
3 From the Selection list, choose Quartz.
Argon (mat4)
1 In the Model Builder window, click Argon (mat4).
2 In the Settings window for Material, locate the Geometric Entity Selection section.
3 From the Selection list, choose Plasma.
Adjust the selection and features of each physics composing the model.
The magnetic field interface is used over the whole computational domain. The Single
conductor Coil feature is used here to transfer the excitation power to the plasma.
Coil 1
1 In the Physics toolbar, click Domains and choose Coil.
2 In the Settings window for Coil, locate the Domain Selection section.
3 From the Selection list, choose Coils.
4 Locate the Coil section. Select the Coil group check box.
5 From the Coil excitation list, choose Power.
6 In the Pcoil text field, type Pext.
The heat transfer in the air is neglected in this model.
Solid 1
1 In the Physics toolbar, click Domains and choose Solid.
2 Select Domain 4 only.
Temperature 1
1 In the Physics toolbar, click Boundaries and choose Temperature.
2 Select Boundaries 2, 8, 13, 15, and 17 only.
3 In the Settings window for Temperature, locate the Temperature section.
4 In the T0 text field, type T0.
Outflow 1
1 In the Physics toolbar, click Boundaries and choose Outflow.
2 Click the Zoom Extents button in the Graphics toolbar.
3 Select Boundary 3 only.
The single phase flow is only applied to the plasma region.
1 In the Model Builder window, under Component 1 (comp1) click Laminar Flow (spf).
2 In the Settings window for Laminar Flow, locate the Physical Model section.
3 From the Compressibility list, choose Weakly compressible flow.
4 Locate the Domain Selection section. From the Selection list, choose Plasma.
5 Click to expand the Equation section. From the Equation form list, choose Stationary.
Inlet 1
1 In the Physics toolbar, click Boundaries and choose Inlet.
Add the inlets with their proper velocities.
2 Select Boundary 2 only.
3 In the Settings window for Inlet, locate the Velocity section.
4 In the U0 text field, type v1.
Inlet 3
1 In the Physics toolbar, click Boundaries and choose Inlet.
2 Select Boundary 13 only.
3 In the Settings window for Inlet, locate the Velocity section.
4 In the U0 text field, type v3.
Outlet 1
1 In the Physics toolbar, click Boundaries and choose Outlet.
2 Select Boundary 3 only.
3 In the Settings window for Outlet, locate the Pressure Conditions section.
4 Clear the Suppress backflow check box.
MESH 1
In the Model Builder window, under Component 1 (comp1) right-click Mesh 1 and choose
Edit Physics-Induced Sequence.
Size 1
1 In the Model Builder window, under Component 1 (comp1)>Mesh 1 click Size 1.
2 In the Settings window for Size, locate the Element Size section.
3 From the Predefined list, choose Extra fine.
Edge 1
1 In the Mesh toolbar, click Edge.
2 Drag and drop below Size.
3 Select Boundaries 2, 8, and 13 only.
Size 1
1 Right-click Edge 1 and choose Size.
2 In the Settings window for Size, locate the Element Size section.
3 Click the Custom button.
Size 2
1 In the Model Builder window, under Component 1 (comp1)>Mesh 1 click Size 2.
2 In the Settings window for Size, locate the Element Size section.
3 From the Predefined list, choose Extra fine.
Boundary Layers 2
1 In the Mesh toolbar, click Boundary Layers.
2 Right-click Boundary Layers 2 and choose Move Up.
3 In the Settings window for Boundary Layers, locate the Domain Selection section.
4 From the Geometric entity level list, choose Domain.
5 Select Domains 6–8 only.
STUDY 1
Step 1: Frequency-Stationary
1 In the Model Builder window, under Study 1 click Step 1: Frequency-Stationary.
2 In the Settings window for Frequency-Stationary, locate the Study Settings section.
3 In the Frequency text field, type f0.
Solution 1 (sol1)
1 In the Study toolbar, click Show Default Solver.
2 In the Model Builder window, expand the Solution 1 (sol1) node.
RESULTS
Temperature, 2D
1 In the Home toolbar, click Add Plot Group and choose 2D Plot Group.
2 In the Settings window for 2D Plot Group, type Temperature, 2D in the Label text field.
Surface 1
1 Right-click Temperature, 2D and choose Surface.
2 In the Settings window for Surface, locate the Expression section.
3 In the Expression text field, type T.
4 In the Temperature, 2D toolbar, click Plot.
Temperature, 2D
In the Model Builder window, right-click Temperature, 2D and choose Move Up.
Conductivity
1 In the Home toolbar, click Add Plot Group and choose 2D Plot Group.
2 In the Settings window for 2D Plot Group, type Conductivity in the Label text field.
Surface 1
1 Right-click Conductivity and choose Surface.
2 In the Settings window for Surface, locate the Expression section.
3 In the Expression text field, type mf.sigmarr.
Conductivity
In the Model Builder window, under Results right-click Conductivity and choose Move Up.