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Recent trends in piezoelectric actuators for precision motion and their


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Smart Materials and Structures

TOPICAL REVIEW

Recent trends in piezoelectric actuators for precision motion and their


applications: a review
To cite this article: S Mohith et al 2021 Smart Mater. Struct. 30 013002

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Smart Materials and Structures

Smart Mater. Struct. 30 (2021) 013002 (36pp) https://doi.org/10.1088/1361-665X/abc6b9

Topical review

Recent trends in piezoelectric actuators


for precision motion and their
applications: a review
S Mohith1, Adithya R Upadhya1, Karanth P Navin1, S M Kulkarni1 and Muralidhara Rao2
1
Department of Mechanical Engineering, National Institute of Technology Karnataka, Surathkal,
Mangalore 575025, India
2
Department of Mechanical Engineering, NMAMIT, Karkala, Nitte 574110, India

E-mail: mohith.sdattanagar@yahoo.com

Received 23 June 2020, revised 29 August 2020


Accepted for publication 1 November 2020
Published 1 December 2020

Abstract
The need for precision positioning applications has enormously influenced the research and
development towards the growth of precision actuators. Over the years, piezoelectric actuators
have significantly satisfied the requirement of precision positioning to a greater extent with the
capability of broad working stroke, high-accuracy, and resolution (micro/nano range) coupled
with the advantage of faster response, higher stiffness, and actuation force. The present review
intends to bring out the latest advancement in the field of piezoelectric actuator technology. This
review brings out the specifics associated with the development of materials/actuators, the
working principles with different actuation modes, and classifications of the piezoelectric
actuators and their applications. The present article throws light on the design, geometrical
features, and the performance parameters of various piezoelectric actuators right from
unimorph, bimorph, and multilayer to the large displacement range actuators such as amplified
actuators, stepping actuators with relevant schematic representations and the quantitative data.
A comparative study has been presented to evaluate the pros and cons of different piezoelectric
actuators along with quantitative graphical comparisons. An attempt is also made to highlight
the application domains, commercial and future prospects of technology development towards
piezoelectric actuators for precision motion applications. The organization of the paper also
assists in understanding the piezoelectric materials applicable to precision actuators.
Furthermore, this paper is of great assistance for determining the appropriate design, application
domains and future directions of piezoelectric actuator technology.
Keywords: piezoelectric actuators, unimorph, bimorph, amplified piezoelectric actuators,
inchworm actuator, inertial actuator, ultrasonic actuator

(Some figures may appear in colour only in the online journal)

1. Introduction fulfilling the need for miniaturized systems has paved the
way for the growth of Micro/Nanotechnology [1–4]. The
The technological advancement in the field of science concept of micro/nano system engineering mainly deals with
and engineering has fascinated the researchers towards the design, manufacturing, and packaging of micro/nano systems
development of miniaturized devices and systems with high with their applications extending to fields such as biomedical,
accuracy and precision. The development of technology for Automobile, Aerospace, Micro Electronics, Micro-optical

1361-665X/21/013002+36$33.00 1 © 2020 IOP Publishing Ltd Printed in the UK


Smart Mater. Struct. 30 (2021) 013002 Topical Review

Systems, microfluidics systems, etc [5–8]. The precision Considering the potential of the piezoelectric actuator in
manipulation and positioning have been the primary con- precision manipulation and positioning, the present review
cern among the research community to fulfil the need for provides a detailed description of advancements in the field
micro/nano system development and manufacturing. The crit- of piezoelectric actuators technology. The organization of the
ical functionality of such precision manipulation systems aims current review is as follows. Section 2 aims at presenting
at generation of precise, stable motion in the micrometre/nano- the concept of piezoelectricity, history of the development of
metre range with the capability of quick response, wide range piezoelectric effect as a source of precision actuation, advance-
and speed of motion, sufficient load carrying capacity [9–11]. ment in the field of piezoelectric materials, and the differ-
The actuator serves the purpose of precision manipulation and ent modes of application of piezoelectric materials as preci-
positioning of miniaturized systems. Conventional actuators sion actuators. Section 3 throws light on the classification of
such as stepper motors, gear drives, sliders, etc may serve piezoelectric actuators. Sections 4–6 illustrates working prin-
the purpose of micromanipulation and position to some extent ciples of different piezoelectric actuators like unimorph actu-
with the benefits of higher stiffer stiffness, load carrying capa- ators, bimorph actuators, stepping actuators and multi-degree
city and positioning accuracy. However, critical factors such actuators with relevant features and specification reported by
as friction, wear, fatigue, etc limit their application, which the various researchers over the past decade. Further, a com-
severely affects positioning accuracy [11–15]. parison of the performance of different types of piezoelectric
Over the past few years, the industrial and academic actuators has been presented in section 7. Section 8 presents
research communities have realized and conceptualized the the various application domains and commercial aspects of the
utilization of smart materials as actuators, which could over- piezoelectric actuators. Section 9 provides the summary and
come the drawbacks associated with the conventional actu- the insight into the future directions towards the research in
ator to a greater extent. In general smart materials refer to piezoelectric actuators technology.
the group of materials which respond to external stimuli to
perform a predetermined task. The active materials such as
2. Piezoelectric effect and piezoelectric materials
piezoelectric [16], shape memory alloy [17], magnetostrict-
ive [18], electrostrictive [19], electro/magnetorheological flu-
The growth of the concept of the piezoelectric effect and piezo-
ids (ERF/MRF) [20, 21] exhibit direct coupling which can
electric materials has taken a long way starting from the late
take either mechanical or non-mechanical field as the input
19th century. Since the discovery of the piezoelectric effect
while other as the output [22]. Implementation of smart mater-
in 1880 by Pierre Currie and Paul-Jacques Curie performance
ials as actuator will have a non-mechanical field (i.e. elec-
piezoelectric materials and application of piezoelectric materi-
trical field) as the input and mechanical deformation as the
als in sensor and actuator applications [31]. Figure 1 represents
output. The source of actuation occurs from the deforma-
the different time phases of the development of piezoelectric
tion produced due to the electrostriction .i.e. application of
actuators.
electric field across the polarized smart materials leading to
The concept of piezoelectricity employs the electromech-
mechanical deformation, thus the actuation [23, 24]. Among
anical interaction of a specific group of materials between
the different class of smart materials available, piezoelec-
the elastic and electrical behaviour. The polarization of the
tric materials have gained significant consideration as pre-
piezoelectric materials at high-temperature through the applic-
cision actuators due to their ability to produce precision
ation of high electric field in a particular direction results in
motion coupled with other advantageous features such as
an ordered arrangement of randomly oriented electric dip-
quick response, high output force, high stiffness, high accur-
loes. This, in turn, induces piezoelectric effect (figure 2). The
acy and precision, insensitive to magnetic effect [25, 26].
application of external stimuli in the form of mechanical stress
The additional features such as the compactness, availabil-
or electrical potential across the polarized piezoelectric mater-
ity of different shapes and sizes, biocompatibility (lead-free
ials results in the development of electrical charge (direct
piezoelectric materials) make them best suited for many com-
piezoelectric effect, figure 3(a)) or mechanical strain (inverse
mercial applications. Though the utilization of piezoelectric
piezoelectric effect figure 3(b)) respectively due to the ordered
materials as actuator offers numerous advantages, the small
arrangement of electric dipoles along the poling direction [31].
range of motion achieved creates a significant hurdle in many
practical applications. The range of motion generated by a
single layer of piezoelectric material may not fulfil the com- Si = cij σj + dki Ek (1)
mercial need of large stroke applications. Thus the devel-
opment of piezo actuators with broad working range has
been the topic of interest among the researchers for quite an Dm = dmj σj + εmk Ek (2)
extended period. The development and application of multi-
layered piezo stack actuators have been the source of achiev- Equations (1) and (2) represent the electromechanical coup-
ing large stroke actuation [25, 27]. Also, different amplific- ling of the piezoelectric materials in the form of constitutive
ation mechanisms such as lever [28], bridge [29], stepping expressions [32]. Where D and E represent the electric dis-
[30] mechanisms have been proposed for amplifying the dis- placement vector and electric field vector, S and σ represent
placement of the piezo actuator from tens to hundreds of strain vector and stress vector, c is the compliance matrix,
micrometre range. d is the piezoelectric material constant, ε is the dielectric

2
Smart Mater. Struct. 30 (2021) 013002 Topical Review

Figure 1. Roadmap of development of piezoelectric technology and its application.

Figure 2. Mechanism of Piezoelectric effect (a) Before polarization (b) During polarization (c) After polarization.

constant matrix. m, k = 1, 2, 3 and i, j = 1, 2, 3, 4, having higher electromechanical coupling factor. Some of the
5, 6 represents different direction in Cartesian coordinates. synthetic piezoelectric materials are ferroelectric which are
Application of piezoelectric materials as precision actuators subjected to external poling mechanism to have spontaneous
employs converse piezoelectric effect where the mechanical electric polarization while non-ferroelectric materials do not
strain developed due to the application of electric field results require any polling mechanism. Figure 4 represents the clas-
deformation of the piezoelectric material leading to precision sification of piezoelectric materials. The precision actuat-
motion. ors with piezoelectric materials extensively employ ceramic-
Early applications with piezoelectric materials employed based Lead Zirconium Titanate (PZT) (Pb[Zr(x) Ti(1-x) ]O3 ) as
naturally occurring materials such as quartz and Rochelle salt. the piezoelectric materials. The complications associated with
The advancement in the field of material technology has led PZT in the disposal and the environmental hazards due to the
to the development of synthetic, high-performance piezoelec- presence of lead has led to the adoption of lead-free ceramic
tric materials with single crystal or polycrystalline structure materials such as Barium Titanate (BaTiO3 ), Sodium Niobate

3
Smart Mater. Struct. 30 (2021) 013002 Topical Review

one end of the piezo actuator is fixed (figure 5(e)). The utiliz-
ation of different modes of actuation majorly depends on the
type of precision motion required in the concerned application
where piezoelectric materials are used as the source of actu-
ation. Table 2 represents the expression for displacement in
different modes of piezoelectric materials.

Figure 3. Schematic of (a) Direct piezoelectric effect (b) Inverse


piezoelectric effect.
3. Piezoelectric actuators

Over the past few years, piezoelectric actuators turned out to


be a significant contributor in the precision applications due
to their ability to generate precision motion and flexibility to
integrate with the other subsystems. Various types of piezo-
electric actuators have been proposed for different kinds of
applications which require precision motion. Based on the
design and functionality, the piezo actuators are classified
as traditional actuators, piezoelectric stepping actuators and
multi-degree freedom actuators. Figure 6 represents the classi-
fication of the piezo actuators. Traditional actuators typically
consist of unimorph actuators, bimorph actuators, tube actu-
ators, multilayer actuators and amplified actuators. The tra-
ditional piezoelectric actuators are with simple construction
and provide a small range of motion analogous to the applied
voltage. The needs for large range precision motion lead to the
development of piezoelectric motors which typically consists
of traditional actuators as the driving source, which induces
Figure 4. Classification of piezoelectric materials.
a broad range of motion through complex driving mechan-
isms. Based on the functionality and mode of operation, the
piezoelectric motors are classified as clamping and feeding
(NaNbO3 ), Potassium Niobate (KNbO3 ), Lithium Niobate actuators, inertial actuators and resonant ultrasonic actuators
(LiNbO3 ), Lithium Tantalate (LiTaO3 ), Zinc Oxide (Zno) etc. [33, 40]. Further, the functionality of piezoelectric actuators
Also polymer-based materials such as PVDF and copoly- can be enhanced by the integration of multiple piezoelectric
mers [33], Naffion, Carbon Nanotubes, Cellulose and their stages to achieve multiple degrees of freedom motion either
derivative and piezo composites such as PZT: PDMS, PZT: through direct actuation from traditional actuators or through
Zno, Cellulose: BaTiO3 etc have been effectively employed stepping piezoelectric actuators.
in piezo actuators [34–39]. Further, the piezoelectric mater- The assessment of traditional piezoelectric actuators per-
ials can exist as single crystal constituent of polycrystalline formance is usually done in terms of the range of free deflec-
constituent [31]. Table 1 highlights the range of piezoelectric tion (∆) and the blocked force (F b ) achieved. The range of
properties of some of the commonly used materials in preci- deflection produced when the actuator is free to move and
sion actuators. excited at maximum actuation voltage refers to the free deflec-
The typical application of piezoelectric materials as a pre- tion of the actuator. The blocked force of the actuator corres-
cision actuator depends on the direction of application of the ponds to the maximum force exerted by the actuator when the
electric field (E) and the direction of polarization (P). Thus excited at maximum actuation voltage and the motion is com-
the piezoelectric materials can be used as an actuator in four pletely blocked. Figure 7 represents the relationship between
modes, namely longitudinal extension/contraction, transverse the free deflections and the blocked forced developed by the
extension/contraction, shear mode [39]. Figure 5 represents piezo actuator. The piezo actuators are intended to generate
the schematic of the different modes of actuation in piezoelec- precision motion together with the consistent force for actu-
tric materials. The longitudinal extension/contraction (∆T) ation purpose, which represents the optimal performance of
and the transverse extension/contraction occur (∆L) when the the piezo actuator. The ideal optimal performance of the piezo
applied electric field aligns with the polarization direction actuator corresponds to the point where the blocked force is
(figures 5(b) and (c)). Linear actuation through the piezoelec- one half of the piezo actuator deflection on force vs. deflection
tric actuator significantly employs longitudinal mode (∆T) plot. Further, the performances of stepping piezoelectric actu-
due to the significant deformation along longitudinal com- ators are assessed in terms of the speed of motion, force/torque
pared to the transverse deformation (∆L). When the applied developed and the motion resolution.
electric field and the polarization are perpendicular to each The inherent system nonlinearity occurring during the
other, the shear mode of deformation occurs (∆x), as shown dynamic operation leads to significant hurdle in the applic-
in figure 5(d). The bending mode of actuation occurs when the ation of the piezoelectric actuators. The inherent hysteresis

4
Smart Mater. Struct. 30 (2021) 013002 Topical Review

Table 1. Properties of commonly used piezoelectric materials [31, 32, 34–39].

Strain developed/Electric field (10–12 m V−1 ) Electric field per applied stress (10–3 V-m N−1 )
Material d33 d31 d15 g33 g31 g15

PZT ≈152–593 ≈-37 to −274 ≈330–741 ≈19–39 ≈ −9 to −16 ≈26–51


PZ ≈46–640 ≈-5 to −259 ≈43–724 ≈15–40 ≈-2 to −16 ≈26–39
BaTiO3 ≈85–191 ≈-34 to −79 ≈270–392 ≈11–58 ≈-4 to −23 ≈15–19
PVDF ≈-33 ≈18–24 — ≈330–340 ≈216 —

Figure 5. (a) Representation of the piezoelectric materials with corresponding coordinate systems, the direction of polarization/electric
field (b) Longitudinal expansion/Contraction mode (c) Transverse expansion/Contraction mode (d) Parallel shear mode (e) Bending mode.

Table 2. Different actuation modes of piezoelectric materials.

Mode Coupling Coefficient Linear Expression

Longitudinal expansion/Contraction mode d33 ∆T = E3 d33


∆L ∆W E3 d31
Transverse expansion/Contraction mode d31 L = W = T
Parallel shear mode d15 ∆x = E3 d15

existing in the piezoelectric actuator is one of the major decreasing cycle of the input voltage. The deviation of the
contributors to the occurrence of nonlinearity. Ideally, the pre- output deflection depends on the amplitude and frequency
cision positioning applications require linear characteristics of of excitation resulting in positioning errors. Apart from hys-
the actuator during the increasing and decreasing cycles of teresis, other factors such as the creep and vibration in the
the input voltage to achieve higher accuracy. However, the piezoelectric actuators also contribute significantly in indu-
memory-based hysteresis effect between the applied voltage cing system nonlinearity. Creep corresponds to drift in the out-
and the output deflection in the piezoelectric actuators leads put displacement of the piezoelectric actuator when there is a
to deviation in the deflection curve during the increasing and sudden change in the input voltage. The creep phenomenon

5
Smart Mater. Struct. 30 (2021) 013002 Topical Review

Figure 6. Classification of the piezo actuators.

occurs due to the interaction between the applied electric field


and the residual polarization in the piezoelectric actuator. The
vibration in piezoelectric actuator results in non-uniformity
in output response leading to system nonlinearity. Thus there
is a need for appropriate modelling and control approaches
along with the physical implementation in various applica-
tions to address the issues of nonlinearity in piezoelectric actu-
ators. Implementation of well-defined modelling and control
methods which takes account of nonlinearity due to hyster-
esis, creep, and vibration can lead to almost a linear response
which is a major requirement in precision positioning applic-
ations [31, 32]. The scope of the present review is limited to
understand the latest advancement, classification, functioning
and utilization of piezoelectric actuator technology.

4. Traditional piezoelectric actuators


Figure 7. Piezoelectric actuator performance parameters.
The following section highlights design/working principle
and performance feature of different types of traditional
piezoelectric actuators like the unimorph actuator, bimorph contraction/expansion (d33 ), transverse contraction/expansion
actuator, tube actuator, multi-layered actuator and amplified (d31 ) or bending mode as shown in figures 8(b) and (c). Since
actuator. the length of the piezo layer is considerably large when com-
pared with the thickness, significant deformation occurs along
the transverse direction (∆L) when compared with the longit-
4.1. Unimorph piezoelectric actuator
udinal direction (∆T). The cantilever configuration of the uni-
Unimorph piezoelectric actuators are characterized by the morph actuator can induce significant bending motion when
single layer of piezoelectric materials sandwiched between subjected external electric field [44, 45]. Unimorph piezoelec-
layers of thin electrically conductive metal electrodes [41–43]. tric materials are most commonly employed as sensor ele-
Figure 8(a) represents the different configuration of the mono- ments in various applications. But the integration of mono-
layer piezo actuator. The unimorph piezoelectric actuators layer piezoelectric actuator with the structural members can
are used as precision actuators in different shapes such as impart stretching or bending, thus providing precision motion.
square/rectangular, circular, ring shaped or cantilever type. Table 3 represents the details of unimorph piezoelectric actu-
Based on the direction of electric field and direction of the ators implemented by some of the researchers in recent years
polarization, the unimorph actuators can undergo longitudinal for different applications.

6
Smart Mater. Struct. 30 (2021) 013002 Topical Review

Table 3. Details of unimorph piezoelectric actuators reported in recent years.

Ref. Type of Actuator/ Dimension Actuation Deflection Range Blocked


Author Year No Mode of Actuation Material (mm) Voltage (V) (µm) Force (N)

D O Lee 2011 [46] Rectangular PZT 38.1 × 12.7 600 700–900 0.2–0.4
(Bending) × 0.254
M W Ashraf 2012 [47] Disc type PZT ∅ = 3.00 160 16–20 —
(Bending)
J Ma 2012 [48] Ring Type PZT ∅ = 3.00, 100 12.9 —
(Bending) t = 0.04
W Liu 2013 [49] Cantilever Type PZT _ ×_ × 0.28 ±5 V −15.00–18.00 —
(Bending)
J Choi 2014 [50] Cantilever Type PZT _ ×_ × 0.10 140 172.2–182 —
(Bending)
C H Cheng 2015 [51] Square Plate PZT 5.5 × 5.5 × 0.15 200 2.5–3.5 —
(Bending)
H K Ma 2015 [52] Disc type PZT t = 0.2 ±70 190 —
(Bending)
W Parinya 2016 [53] Cantilever Type PMN-PT 4 × 15 × 1 ±30 5.343 —
(Bending)
T Ozaki 2018 [54] Cantilever Type PIN-PMN-PT — 30 120–145 —
(Bending)
N Chen 2020 [55] Rectangular PZT 11.3 × 2.5 × 0.1 ±100 +23.1/–26.7 —
A Gunda 2020 [56] Disc type PZT ∅ = 4, t = 0.127 ±70 7.00–8.00 —
(Bending)

Figure 8. (a) Different configurations and actuation modes of the unimorph piezoelectric actuator (b) Linear expansion/Contraction mode
of the unimorph piezo actuator (c) Bending mode of the unimorph piezo actuator.

4.2. Bimorph piezoelectric actuators in precision motion. The application of electric field across
bimorph actuator results in contraction of one of the layer
A bimorph piezoelectric actuator typically consists of two and expansion of the other, thus achieving a curvature on the
layers of piezoelectric materials bonded with or without surface. Typically this type of actuator can generate micro-
metal shim. Figure 9 represents the schematic of the pol- metre level (tens to thousands of microns) motion with a small
ing configuration, wiring configuration, actuator configura- force of actuation (tens to hundreds of grams).
tions, and actuation modes of the bimorph piezo actuator. The The piezoelectric layers are polarized either in the same
bimorph piezoelectric actuators can undergo extension/con- direction or in the opposite direction. The wiring of piezo-
traction (figure 9(a)) or bending motion (figure 9(b)) depend- electric layers in the bimorph actuator is of either the anti-
ing on the direction of the polarization and the wiring of parallel or the parallel configuration. The anti-parallel con-
piezoelectric layers across which electric field is applied [57]. figuration (figure 9(c)) of the bilayer piezo actuator attribute
The bending mode of bimorph finds extensive application to the instantaneous application of the electric field across

7
Smart Mater. Struct. 30 (2021) 013002 Topical Review

Figure 9. Schematic of (a) Linear expansion/Contraction actuation mode of bimorph piezoelectric actuator (b) Bending mode of bimorph
piezoelectric actuator (c) Anti-parallel wiring configurations of bimorph piezoelectric actuators (d) Parallel wiring configurations of
bimorph piezoelectric actuators (e) Different design configurations of bimorph piezoelectric actuators.

the actuator layer. Thus the electrical potential across each


layer will be equal to the total applied electric potential
divided by the number of piezoelectric layers. Parallel con-
figuration (figure 9(d)) of the bi-layered piezo actuator refers
to the case where the electric potential is applied to each
layer individually; thus, electrical potential across each layer
of piezoelectric material equals the applied electric poten-
tial [57–59]. Bimorph piezoelectric actuators are available
as extenders or benders in different forms such as rectangu-
lar, square, circular, and cantilever configuration implemen-
ted in different applications (figure 9(e)). Table 4 represents
the details of bi-layered piezoelectric actuators implemented
by some of the researchers for various applications in recent
years. Figure 10. Schematic of piezoelectric tube type actuator (a) axial
Mode and radial mode (b) Lateral (Bending) mode.
4.3. Piezoelectric tube actuators

Piezoelectric tube actuators typically consist of piezoelectric


materials in the form of thin cylinder polarized along the radial lateral mode of actuation involves bending of the piezoelectric
direction along with electrode layers. Figure 10 represents tube with the application of an electric potential of different
the schematic representation of the piezoelectric tube actuat- polarity across segmented layers of the electrode on the tube
ors. Precision actuation through piezoelectric tube actuators surface as represented in figure 10(b). The piezoelectric tube
could be achieved either in the axial/radial mode (figure 10(a)) under bending is capable of producing multi-axis motion due
or in the lateral mode (figure 10(b)) [70, 71]. The axial/ra- to the flexibility of bending in different directions. The more
dial mode piezoelectric tube typically consists of continuous segmented arrangement of external electrode layer helps to
layers of piezoelectric material and electrode which elong- achieve accurate control of motion without undesirable bend-
ates or contracts along the length simultaneously generating ing or tilting motion [72]. Table 5 represents the details of the
elongation or contraction along the radius of the tube. The recently reported piezoelectric tube actuators.

8
Smart Mater. Struct. 30 (2021) 013002 Topical Review

Table 4. Details of bimorph piezoelectric actuators reported in recent years.

Type of Actuat- Actuation Deflection Blocked Force (N)


Author Year Ref. No or/Mode Material Dimension (mm) Voltage (V) Range (µm)

Asha J 2012 [60] Cantilever Type PZT 36 × 6.5 × 0.75 ±36 11 000 —
(Bending)
El Sayed 2013 [61] Cantilever Type PZT 57.2 × 31.8 50 1150 0.1–0.15
(Bending) × 0.38
Y Yuan 2013 [62] Cantilever Type ZnO 1 × 0.5 × 0.001 10 0.122 —
(Bending)
R K Jain 2015 [63] Cantilever Type PZT 40 × 11 × 0.6 ±60 −1500–1500 0.230
(Bending)
B Ghosh 2017 [64] Cantilever Type PZT 31 × 9 × 0.65 ±30 −500–500 0.104
(Bending)
Y Z Liu 2019 [65] Cantilever Type PVDF 60 × 20 ×– 800 V 10 000 —
(Bending)
A Almeida 2019 [66] Cantilever Type PZT 40 × 10 × 0.5 ±45 V −1000–1000 —
(Bending)
R M Dasjerdi 2019 [67] Square Plate Zn0 10 × 10 × 0.1 200√2 −2.00 to + 2.00 —
P Shahabi 2020 [68] Cantilever Type PZT 24.53 × 6.4 4 60–80 —
(Bending) × 0.63
A Ali 2020 [69] Cantilever Type PZT 100 × 30 × 20 40 3.5 —
(Bending)

Table 5. Details of h piezoelectric tube actuators reported in recent years.

Dimension Actuation Deflection


Author Year Ref. No Type of Actuator/Mode Material (mm) Voltage (V) Range(µm)

B Bhikkaji 2007 [73] Lateral Mode PZT — 30 1.5–2.0


M Mohammadzaheri 2012 [74] Lateral Mode PZT — 60 0.8–1.0
H Lu 2014 [75] Lateral Mode PZT — 160 10.00
D Habineza 2015 [76] Lateral Mode PZT — ±200 ±20.00 –
± 30.00
D Habineza, 2015 [77] Lateral Mode PZT OD = 3.2, ±250 ±35.00
ID = 2.2,
L = 30
O Aljanaideh 2016 [78] Lateral Mode PZT OD = 3.2, ±250 ±35.00
ID = 2.2,
L = 30
L Li 2019 [79] Lateral Mode PZT — — 100 × 100 × 10
M Al Janaideh 2020 [80] Lateral Mode PZT OD = 5, ±250 ±35.00
ID = 3, L = 27

4.4. Multilayer piezoelectric stack actuator direction of the piezoelectric layer, the piezo stack actuators
can execute either longitudinal or shear mode of actuation
The multilayer piezoelectric actuators also termed as piezo [46, 85].
stack actuators typically consist of multiple layers of Figures 11(a) and (b) represents the schematic of longit-
piezoelectric materials stacked one over the other with suit- udinal and shears piezo stack actuators with the polariza-
able adhesives. The piezo stack actuators are beneficial in tion directions. The constructional features longitudinal and
terms of generating a higher range of motion ranging from shear stacks are similar except for the direction of polariza-
few microns to tens of microns and the actuation force from tion of each layer as represented in figure 11. The expression
few hundreds to thousands of newton [81, 82]. Each layer for the output displacement corresponding to the longitudinal
of the piezo stack actuator consists of piezoelectric materials mode (∆L) and shear mode (∆S) of the piezo stack actuator
with electrodes separated by suitable insulation. The elec- having n number of layers is represented by ∆L = nE3 d33 ,
trode layers having the same polarity are connected to an ∆S = nE3 d15 respectively. Depending on the type applica-
external electrode [83, 84]. The combined effect of displace- tion, the piezo stack actuators are available in square, cir-
ment achieved through the application of the electric field cular, and ring configurations [86–88] (figures 11(c)–(e)).
across the different piezoelectric layers results in a broader In addition, the dynamic performance of longitudinal piezo
range of motion. Depending on the construction and poling stack actuators can be enhanced by incorporating a pre-stress

9
Smart Mater. Struct. 30 (2021) 013002 Topical Review

Table 6. Details of multi-layer/stacked piezoelectric actuators reported in recent years.

Ref. Type of Actuat- Actuation Voltage Deflection Blocked


Author Year No. or/ Mode Material Dimension (mm) (V) Range (µm) Force (N)

S H Choy 2010 [93] Parallel Pre- BNKLBT 10 × 10 ×— 20 0.06 —


stressed
(Square)
D D Jang 2011 [94] Longitudinal PZT ∅O = 35, 150 50 —
Stack (Ring) ∅I = 14, L = 71
D H Wang 2011 [95] Parallel Pre- PZT — 200 62.5 —
stressed
(Square)
S B Choi 2012 [96] Longitudinal PZT ∅ = 13, L = 36 160 3.4 220
Stack (Circular)
B Sahoo 2012 [97] Longitudinal PZT ∅ = 8.7, L = 36 175 10 1427
Stack (Ring)
M Meftah 2013 [98] Parallel Pre- PZT 5 × 5 × 10 150 48.5 950
stressed
(Square)
L Wang 2013 [99] Longitudinal PZT 7 × 7 × 32.5 200 45 —
Stack (Square)
J H Park 2013 [100] Longitudinal PZT 2×3×9 150 13 300
Stack (Square)
J Jeon 2014 [101] Longitudinal PZT ∅ = 25, L = 100 150 100 —
Stack (Circular)
Z Xuan 2014 [102] Longitudinal PZT ∅ = 25, L = 100 1000 80 20 000
Stack (Circular)
Y L Yang 2015 [103] Longitudinal PZT 5 × 5 × 20 150 20 —
Stack (Square)
Muralidhara 2015 [104] Longitudinal PZT 10 × 10 × 20 150 11.5 —
Stack (Square)
C Zhou 2016 [105] Longitudinal PZT 7 × 7 × 36 120 38 1850
Stack (Square)
W Dong 2016 [106] Shear Stack PZT 10 × 10 ×— 100 0.021
(Square)
Z Bu 2018 [107] Longitudinal PZT 7 × 7 × 32.5 200 45 —
Stack (Square)
X Gao 2018 [108] Shear Stack PZT ∅ = 40, L = 5 400 6.5 18
(Circular)
H S Hwang 2019 [109] Longitudinal PZT ∅ = 25, L = 114 1000 110 —
Stack (Circular)
H Huang 2019 [110] Shear Stack PZT 12 × 10 × 8 300 4.9 —
(Square)

on to the piezo stack through elastic mechanism. Such pre- (APA) which generates a larger range of motion with mod-
stressed actuators are termed as parallel pre-stressed actuat- erate force. Typically amplified piezo actuator consists of
ors [89–91]. Typically such actuator consists of elastic springs an external structural amplifier which amplifies the displace-
integrated parallel to piezo longitudinal actuators as shown ment of the multi-layered piezo actuator [85, 111]. The early
in figure 11(f ). In general, the piezo stack actuators can sus- phase of amplified piezo actuator started with the growth of
tain compression to some extent but cannot withstand ten- Moonie actuator type (figure 12(a)), rainbow type actuator
sion. Thus introducing the pre-stress springs ensures the stack (figure 12(b)) and cymbal actuator type (figure 12(c)) which
actuator bear enough tension, thus improving its life and consisting of end caps attached to piezo disks or multilayer
dynamic characteristics [92]. Table 6 represents the details of piezo actuator [112–115]. The mechanical strain developed
multi-layer/stacked piezoelectric actuators reported in recent due to the piezo actuator deforms the external end caps, thus
years. producing the amplified motion as represented in figure 12.
The later development of amplified piezo actuators incor-
porated flexural hinged and compliant mechanisms made of
4.5. Amplified piezoelectric actuators
a single elastic structural member. The elastic deformation
The displacement limitation associated with the piezo stack of the mechanisms induced due to the force exerted by
actuator can be overcome with amplified piezo actuators the multilayer piezo actuator generates the amplified motion

10
Smart Mater. Struct. 30 (2021) 013002 Topical Review

Figure 11. Schematic of (a) Longitudinal Stack (b) Shear Stack (c) Square section piezo stack actuators (d) circular section piezo stack
actuators (e) ring type piezo stack actuators (f ) parallel pre-stressed piezo stack actuators actuator (PPA).

Figure 12. (a) Moonie type actuator (b) Rainbow type actuator (c) Cymbal type actuator.

[116, 117]. Figure 13 represents the commonly adopted flex- In addition, honeycomb type [124] (figure 13(d)), sym-
ural based amplified piezo actuators. One of the simplest forms metric five bar type [125, 126] (figure 13(e)), bridge-
of amplification approach for multi-layered piezo actuators type [127, 128] (figure 13(f )) and rhombus/elliptical type
is the use of the lever principle through flexural hinges, as [129, 130] (figures 13(g) and (h)) flexural amplification mech-
shown in figure 13(a). The lever amplified motion achieved anisms are also incorporated effectively for enhancing the per-
through the lever mechanism is parallel to the direction formance of the piezo actuator. All these actuators adopt a sim-
of motion of the piezo stack actuator [118, 119]. Another ilar approach towards the amplification. Among the different
amplification strategy is the Scott-Russell (S-R) mechanism amplification configurations mentioned above, the lever type
(figure 13(b)), which involves a flexural hinged framework and Tensural type produces amplified motion parallel to the
that produces amplified straight-line motion in the right angle direction of motion of the piezo stack actuator. All other types
direction [120, 121]. The tensural displacement type mech- of actuators have their output perpendicular to the direction of
anism (figure 13(c)) is also known for generating ampli- motion of the piezo actuator. The rhombus type and elliptical
fied motion through symmetrical compliant mechanism con- type amplifiers are found to effective in amplifying the dis-
figuration. The flexural hinges of the tensural amplifier is placement of the piezo multilayer actuator due to the absence
loaded in tension and bending when the primary multi- of flexural hinges which avoids the risk of fatigue failure and
layered piezo stack actuator deforms due to applied electric improves the dynamic performance of the actuator as a whole
potential [122, 123]. thus enhancing the life of the actuator. Table 7 highlight the

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Smart Mater. Struct. 30 (2021) 013002 Topical Review

Figure 13. (a) Lever type atuator (b) Scott-Russell type atuator (c) Tensural displacement type atuator (d) Honey comb type atuator
(e) Symmetric five bar type atuator (f ) Bridge type atuator (g) Rhombus type atuator (h) Elleptical type atuator.

performance of the different amplified piezo actuators repor- principles of the different modes of stepping piezoelectric
ted in recent years. The selection of suitable amplification motors.
mechanism majorly depends on the range of motion and force
required for the particular application. Though amplified piezo
actuators can enhance the performer of the piezo stack actu- 5.1. Clamping and feeding mode (inchworm type) stepping
ator, the reduction in the effective blocked force and stiffness piezoelectric motor
is inevitable. The clamping and feeding mode stepping piezoelectric motor
are also known as inchworm motors type piezoelectric motors
since the nature of motion execution resembles the motion
principle adopted by the inchworm in nature. The piezoelec-
5. Piezoelectric stepping motors tric actuators either in the form of multi-layered piezo stacks or
amplified piezo actuators are used to execute the motion mim-
The stepping piezoelectric actuators have been proposed in icking the inchworm [164]. The inchworm type-piezoelectric
different forms for satisfying the requirement of a broader motors incorporate the alternative clamping and driving mech-
range of motion in micromanipulator applications with greater anism to achieve the precision stepping motion. Further, the
accuracy and precision. Such stepping piezoelectric actuat- inchworm type piezoelectric motors can be classified as the
ors are also termed as piezo motors because of their abil- pusher type with fixed actuators, walker type with the moving
ity to generate continuous motion. The stepping piezo motors actuators [165, 166]. These actuators have a similar working
can generate either linear or rotational motion depending on principle except for the mounting of the clamping and driv-
the design of the actuator configuration [40, 160, 161]. The ing actuators. Figure 14(a) represents the working principle of
clamping and feeding mode piezoelectric motors are inch- the inchworm pusher type actuators. (1) In the initial position,
worm type whose working principle resembles the biological the clamping actuator 1 (right side represented in red), clamp-
motion which integrates simultaneous clamping and feed- ing actuator 2 (left side represented in green) and the driv-
ing mechanism through piezoelectric actuator as the active ing actuator (centre represented in blue) will be un-actuated.
source. The inchworm type piezo actuators are either walker (2) During the operation, the clamping actuator 2 gets ener-
type or pusher type [162].The frictional type and impact- gized, which hold the slider firmly. (3) Application of the
driven stepping actuators are categorized under inertial mode electric potential across the driving actuator pushes the slider
piezo stepping actuator, which typically involves faster step- towards the right, thus achieving a small range of motion. (4)
ping motion through inertial principles [163]. The resonant The clamping actuator 1 holds the slider firmly (5) the clamp-
type stepping piezoelectric motors involve ultrasonic range ing actuator 2 de-energizes losing the clamping force. (6) The
piezoelectric actuators which induce resonant wave motion driving actuator returns to its initial position. Continuous exe-
on to an elastic substrate. Depending on the type of motion- cution of the cycle of operation leads to large range linear
induced, the ultrasonic piezo stepping actuator can be cat- motion.
egorized as standing wave type and travelling type stepping The walker type inchworm motor also has the same work-
motors [33, 40]. The following section describes the working ing principle as the pusher configuration. The fixed position

12
Table 7. Details of amplified piezoelectric actuators reported in recent years.

Type of Mechanism Dimension of Actuation Range of Stack Amplification Range of APA Blocked Force
Author Year Ref. No. Mechanism Piezo Material Material Stack (mm) Voltage (V) (µm) Ratio (µm) of APA (N)
Smart Mater. Struct. 30 (2021) 013002

X X Wang 2006 [131] Cymbal PZT — — — — — 0.23 —


P R Ouyang 2008 [132] Five Bar PZT — 6.5 × 6.5 × 20 16 16 16.2 259.2 —
Y B Ham 2009 [133] Lever PZT Steel 2 × 3 × 40 100 26 ≈26 683 —
M Muraoka 2010 [134] Honey Comb PZT Aluminium 5 × 5 × 40 150 41 ≈10 410 20
D Haller 2011 [135] Cymbal PZT Silicone — 150 — — 65 —
K W Chae 2011 [136] S-R PZT Polymer 2×3×9 100 6 ≈2.46 14.74 —
T Yeom 2012 [137] Elliptical PZT Spring Steel ∅ = 15, L = 46 100 9.00 ≈177 1612 —
X Sun 2013 [138] S-R PZT Aluminium 6.5 × 6.5 × 20 100 8.62 ≈15.5 134 —
Q Xu 2013 [139] Bridge PZT Aluminium 10 × 10 × 18 10 1.45 ≈193 280 —
Wenji Ai 2014 [140] S-R PZT Aluminium ∅ = 12, L = 68 100 45 ≈22.2 1000 —
S Lu 2014 [141] Rhombus PZT Steel ∅ = 10, L = 64 150 60 ≈8.33 500 —
J Chen 2015 [142] Rhombus PZT — 5 × 5 × 36 120 30 ≈3.33 100 —
Q S Pan 2015 [143] Rhombus PZT Steel 18 × 18 × 10 1400 34.6 ≈4.62 160 —

13
Y Liu 2016 [144] S-R PZT Aluminium L = 68 100 45 ≈16.13 720 —
T W Na 2016 [145] Bridge PZT Stainless Steel 5 × 5 × 18 150 20 ≈11 220 —
R D Dsouza 2016 [146] Rhombus PZT Spring Steel 5 × 5 × 10 160 10 ≈7.8 78.00 16.54
J W Sohn 2017 [147] Lever PZT Stainless Steel 5 × 5 × 40 150 42 ≈9.28 390 —
H Wei 2017 [148] Bridge PZT — 5 × 5 × 20 — 13.5 ≈12.44 168 —
S Yang 2017 [149] S-R PZT — 6.5 × 6.5 × 20 150 15.25 ≈9.81 149.73 —
L J Lai 2017 [150] Tensural PZT Aluminium — 10 10.48 ≈27.5 288.3 —
Y Fujimura 2018 [151] Moonie PZT Si 3 × 0.4 ×– — — — 239.5 —
R D Dsouza 2018 [152] Lever PZT Aluminium 5 × 5 × 20 160 30 ≈8.00 240.53 36.8
G Deng 2018 [153] Lever PZT — 7 × 7 × 36 120 32 ≈9.7 310 —
F Chen 2018 [154] Bridge PZT Aluminium — 150 122.2 ≈38.43 4688 —
W L Zhu 2018 [155] S-R PZT Aluminium ∅ = 12, L = 19 10 5.83 ≈5.4 31.4 —
J Liang 2019 [156] Lever PZT Aluminium ∅ = 12, L = 64 100 60 ≈2.72 163 —
S Mohith 2019 [157] Rhombus PZT Spring Steel 5 × 5 × 20 150 20 ≈6.35 127 —
M Ling 2019 [158] Rhombus PZT Aluminium 10 × 10 × 36 120 38 ≈31.84 1209.92 —
Y Ding 2019 [159] S-R, Bridge PZT Aluminium — 120 19.51 ≈3.51 68.55 —
Topical Review
Smart Mater. Struct. 30 (2021) 013002 Topical Review

Figure 14. Schematic of working principle of the Inchworm type piezoelectric stepping motor (a) Pusher type (fixed actuator) (b) Walker
type (Moving Actuator).

and continuous motion of the clamping actuator and the driv- or wedge type [169]. A continuous clamping mechanism such
ing actuator differentiate the pusher type and the walker type as spring type [170], permanent magnet type [171], gravity
stepping actuator. Figure 14(b) represents the working prin- type and contact wheel type [40] has also been proposed.
ciple of the walker type actuator. (1) Initial position none Selection of suitable clamping mechanism depends on the
of the clamping and driving actuators are not energized. (2) clamping force requirements and the design considerations.
The actuation of clamping actuator 1 holds the base firmly. Table 8 represents the recently reported walking type (inch-
(3) The driving actuator gets energized and extends linearly. worm actuator) in the recent year.
(4) The clamping actuator 2 clamps the actuator assembly
along with the clamping actuator 1. (5) The clamping actu-
5.2. Inertial mode stepping piezoelectric motors
ator 1 released. (6) The driving actuator comes to its original
position, and the process repeats. Thus the entire actuators The inertial type of stepping piezoelectric motors works
assembly, i.e. clamping, and driving actuator undergoes step- on the principle of the utilization of the inertial force and
ping motion which interns lead to the movement of the slider frictional force developed due to the deformation of the
connected to it. In general, the walking type stepping motor piezo actuators. Conventionally, the inertial type piezoelec-
employs piezoelectric stack or amplified piezoelectric actuat- tric motors are actuated through sawtooth waveform to gen-
ors. The concept of walking type piezoelectric motor can also erate either linear or rotary range with large stroke [186].
be extended to produce rotary motion by replacing the linear The cyclic transition of the frictional force and the inertial
slide module with the rotary module. The clamping system can force between the driver and the stator delivers the step-
be either through intermittent clamping mechanisms such as ping motion with higher resolution through stick-slip prin-
piezoelectric [162], electromagnetic [167], inertial type [168], ciple. Thus inertial piezoelectric motors are also termed as

14
Smart Mater. Struct. 30 (2021) 013002

Table 8. Details of recently reported inchworm stepping piezoelectric motor.

Linear Speed Rotational Speed Stroke Length Output Force Output Torque Linear Resolu- Angular Resolu-
Author Year Ref. No. Type Type of Motion (µm s−1 ) (µrad s−1 ) (µm) (N) (N-mm) tion (µm) tion (µrad)

C H oh 2010 [172] Pusher Linear 10 000 — 5000 — — 10 —


J Li 2013 [173] Pusher Rotary — 6508.5 — — 931 — 4.95
H Zhao 2013 [174] Pusher Rotary — 77 488 50 000 — 37 — 0.25
L Ma 2013 [175] Pusher Linear 2040 — 50 000 21 — 60 —
L Ma 2014 [176] Pusher Linear 1259 — 25 000 11 — 0.06 —

15
J Li 2014 [177] Walker Rotary — 71 300 — — 19.6 — 25
S Wang 2015 [178] Pusher Linear 248 — 4000 — — 0.0315 —
X Xue 2016 [179] Pusher Linear 445 — —- 15 —- 0.04 —
S Song 2018 [180] Pusher Rotary — 26 740 — — 245–882 — 4.79
S Wang 2018 [181] Pusher Rotary — 511.7–42 930 — — — — 0.567
Y Gao 2019 [182] Pusher Linear 13.5 — — 8.7 — 0.006–0.225 —
X Tian 2019 [183] Pusher Linear 273.4 — — 189.7 — 27.6 —
S Shao 2019 [184] Pusher Rotary — 43 500 — — 112 — 320
Y Wang 2019 [185] Pusher Linear 216.3 — — — — 0.038 —
Topical Review
Smart Mater. Struct. 30 (2021) 013002 Topical Review

stick-slip actuators [187, 188]. The inertial type stepping operate at lower frequency range while ultrasonic actuators use
motors have two types of configurations, i.e. as impact-driven ultrasonic resonant vibration to produce continuous motion
piezoelectric motors and the friction driven piezoelectric [209, 210]. Typically ultrasonic piezoelectric motors are char-
motors. acterized by a piezoelectric actuator operated at resonance
The friction type inertial piezoelectric motors consist of which imparts a driving force on to a stator which in turn drives
a fixed piezoelectric multi-layered actuator which drives the a slider or a rotor. Based on the propagation of ultrasonic wave
slider through a friction element [189, 190]. The stepping generated by the piezoelectric material, the ultrasonic piezo-
motion is produced by stick-slip motion between the slider electric motors are classified as standing wave and travelling
and the friction element of the piezo actuator. The working wave actuator [211].
principle of the friction type piezoelectric motors is repres- Figures 16(a) and (b) represents the schematic of the work-
ented in figure 15(a). (1) In the initial position, the driving ing principle of the travelling wave type and standing wave
actuator attached with the friction element remains in the un- type ultrasonic piezoelectric motors, respectively. The travel-
actuated state; thus, no deformation or motion is generated. ling wave ultrasonic piezoelectric motors work similar to the
(2) When the piezo actuator is driven through an external sig- movement of the surfing board on the sea waves [212, 213].
nal, the driving actuator undergoes deformation. Since the fric- The high-frequency excitation of the thin piezoelectric layer
tion element remains in contact with the slider, i.e. stick state, transfers the ultrasonic wave on to an elastic stator bonded
deformation of the actuator stimulates the slider to produce on to its surface. The particles on the stator surface generate
the stepping motion. (3) When the applied potential decreases, an elliptical trajectory due to the travelling ultrasonic waves
the driving actuator returns to its initial position rapidly. At across its surface. As a result of the elliptical path, the point
this stage, the inertial effect prevents the slider from follow- of contact between the stator and the slider/rotor shift dynam-
ing the motion of the driving actuator; thus, there exists a ically, leading to the linear/rational motion of the slider/rotor.
slipping motion causing the slider to remain in the extended Unlike the stepping piezo actuator which generates stepping
position. motion, the travelling wave ultrasonic actuators are known to
The impact-driven inertial piezoelectric motors typically generate continuous movement of the slider/rotor.
consist of a driving actuator which drives the inertial block The standing wave stepping piezo motor typically consists
and sliding block through the impact generated through the of a piezoelectric stator which induces standing wave with
inertial force [191]. Figure 15(b) represents the working prin- orthogonal vibration on to an elastic substrate when subjec-
ciple of the impact-driven inertial actuator. (1) The initial ted sinusoidal voltage at the resonance frequency [214, 215,
state of the actuator without any actuation signal retains the 216]. Figure 16(b) represents the schematic of a standing wave
slider block and inertial block in the initial position. (2) Dur- type piezo stepping actuator. As observed in figure 16(b), the
ing the actuation, the excitation voltage across the driving excitation of the stator causes the generation of an elliptical
actuator increases gradually leading to the displacement of trajectory which drives the slider/rotor. The driving foot of the
the inertial block. The static frictional force acting between standing wave motor is typically oriented between the wave
the slider block and the interface retains or sticks the slider node and the wave loop. The vibration of the stator allows the
block in the initial position. (3) The rapid drop in the excit- tip of the driving foot unit to be in contact with the slider/rotor
ation brings the driving actuator to its initial position. The which generates the driving motion through friction. Thus the
rapid retraction of the driving actuator pulls the inertial block. standing wave type ultrasonic piezo actuator generates step-
In addition to this, the driving actuator induces an inertial ping motion with the higher speed as compared with the con-
force which overcomes the static friction force of the slider ventional steeping piezo actuators. Table 10 describes the crit-
block, causing it to slip from its initial position. The sudden ical performance features of recently reported ultrasonic piezo
impact displaces the slider block to undergo stepping motion. stepping actuators.
The inertial type stepping piezoelectric motors can generate a The driving source for achieving precision actuation in
continuous range of stepping with high-resolution motion by standing wave ultrasonic motors is typically achieved through
repeating the cycle of operation over a specific time interval. the longitudinal-longitudinal [237, 238, 239], bending-
The reversal of the operating cycle of the inertial actuator can bending mode [240, 241] of vibration of the pies-ceramics.
also generate backward motion, thus providing the advantage In recent years, the composite ultrasonic motors with the
of two-way motion. Also, the replacement of the linear slide hybrid mode of vibration such as longitudinal-bending
mechanism with the rotational can generate rotational stepping mode [242, 243], longitudinal-torsional mode [244, 245]
motion with adequate precision. Table 9 represents perform- ultrasonic motors configurations are reported extensively.
ance features of recently reported inertial type stepping piezo Figures 17(a)–(d) represent the schematic, working principle
actuators. of longitudinal-longitudinal, bending-bending, longitudinal-
bending mode, and longitudinal-torsional mode, respectively.
Table 11 highlights the performance features of the recently
5.3. Resonant type (ultrasonic) piezoelectric motors
reported hybrid mode ultrasonic motors. The piezoelectric
The ultrasonic piezoelectric motors are resonant type actu- actuators in ultrasonic hybrid motors are excited at an appro-
ators known for generating higher velocity and the broad priate frequency which let them resonate at a suitable mode
range of motion in micromanipulation applications. Multi- of vibration to generate elliptical path which in turn gen-
layered/amplified piezo actuators and stepping actuators often erate precision motion by driving the slider or rotor. In the

16
Smart Mater. Struct. 30 (2021) 013002

Table 9. Details of recently reported inertial stepping piezoelectric motor.

Linear Speed Rotational Speed Output Force Output Torque Linear Resolu- Angular Resolu-
Author Year Ref. No. Type Type of Motion (µm s−1 ) (µrad s−1 ) (N) (N-mm) tion (µm) tion (µrad)

Q S Zhang 2011 [192] Friction Linear 3–16 — 0.475 — — —


T Morita 2013 [193] Friction Linear 40 000 — 0.27 — —
J Li 2015 [194] Friction Linear 142 500 — 3.43 — 0.04 —
J Li 2015 [195] Friction Rotary — 32 000 11.76 — — 1.54
J Li 2015 [196] Friction Linear 3086 — 0.98 — 11.65 —
Y Peng 2015 [197] Impact Linear 5400 — —- — — 0.04
X Chu 2016 [198] Friction Linear 34 000 — 0.4 — 0.25 —

17
S Wang 2017 [199] Friction Rotary — 7000–8000 — 158 — 0.24
T Cheng 2017 [200] Impact Linear 410 — — — 0.130–1.522 —
S Wang 2017 [201] Friction Rotary — 1029.3–153 650 — 70.6–76.4 — 1.83–2.31
H Li 2017 [202] Impact Linear 390–410 — 0.882–1.42 — — —
Y Zhang 2018 [203] Friction Linear 46 670 — 40 0.04 —
X H Nguyen 2018 [204] Friction Linear 19 000 — 0.1 — 0.520–0.716 —
Q Shen 2018 [205] Friction Linear 720.65 15 0.05
F Qin 2019 [206] Friction Linear 2010–2340 — 3.724 — 0.89 —
B Zhong 2019 [207] Impact Linear 18 000–20 000 — 0.13 2.56–7.73
Q Gao 2019 [208] Friction Linear 15 040 — 4.312 — 30.69 —
Topical Review
Table 10. Details of recently reported ultrasonic piezoelectric motors.

Type of Linear Rotational Speed Stroke Length Output Output Torque Linear Resolution Angular Resolution
Author Year Ref. No. Type Motion Speed (µm s−1 ) (µrad s−1 ) (mm) Force (N) (N-mm) (µm) (µrad)

D Sun 2010 [217] Travelling Linear 40 000 — 3.5 0.006 — — —


Wave
Y Liu 2010 [218] Standing Rotary — 17.28 × 106 — — 450 — —
Wave
S He 2011 [219] Standing Rotary — 41.88 × 106 — — 0.30 — —
Wave
Smart Mater. Struct. 30 (2021) 013002

P Smithmaitrie 2012 [220] Travelling Linear 175 900 — — 0.29–3.99 — — —


Wave
S Park 2012 [221] Standing Rotary — 104.71 × 106 — — 0.370 — —
Wave
P Ci 2013 [222] Standing Linear 165 000 — — 3 — — —
Wave
X Yang 2013 [223] Travelling Linear 560 000 — — 55 — — —
Wave
S S Jeong 2013 [224] Standing Rotary — 43.71 × 106 — — 0.186 — —
Wave
X Zhou 2014 [225] Travelling Rotary 233 525.05 — — 1.47 — —
Wave

18
Y J Wang 2014 [226] Standing Linear — — 10.10 0.119 — — —
Wave
S Yuan 2015 [227] Standing Linear 106 000 — — 1.2 — — —
Wave
Y Liu 2015 [228] Standing Linear 891 300 — — 39.2 — — —
Wave
I Grybas 2016 [229] Standing Rotary — 6702.6 — — — — 8
Wave
L Wang 2017 [230] Travelling Linear 72 000 — — — — — —
Wave
L Wang 2017 [231] Travelling Linear 115 000 — — 0.25 — — —
Wave
X Zhou 2017 [232] Travelling Linear 114 600 — — 3.33 — — —
Wave
H Hariri 2018 [233] Travelling Linear 133 000 — — — — — —
Wave
J Liu 2018 [234] Resonant Linear 827 500 — — 27 — 0.21 —
Type
C M Weng 2018 [235] Travelling Linear 4500 — — 1.5 —- — —
Wave
F Qin 2019 [236] Travelling Rotary — 1036.72 × 106 — — 0.037 — —
Wave
Topical Review
Smart Mater. Struct. 30 (2021) 013002 Topical Review

Figure 15. Schematic of working principle of the (a) Friction (stick-slip) inertial piezoelectric motors (fixed actuator) (b) Impact driven
inertial piezoelectric motors (moving Actuator).

Figure 16. Schematic of working principle of the (a) Travelling wave type ultrasonic piezo actuator (b) Standing wave type ultrasonic
motors.

case of longitudinal-longitudinal mode ultrasonic motor, the orthogonal directions. The superimposition of the orthogonal
horizontal and the vertical piezo transducer are excited at a bending mode of the piezo transducer generates elliptical
frequency corresponding to the longitudinal mode of vibra- motion which in turn drives the slider/rotor through the driving
tion along horizontal and vertical directions. The vertical feet [240, 241].
displacement of the vertical transducers pushes (phase shift In recent years, hybrid ultrasonic motors with the compos-
of π) the driving feet against the slider/rotor, alternatively. ite mode of vibration are extensively reported. The composite
At the same time, the horizontal transducer drives the slider. mode of ultrasonic motors combines two different modes of
Thus, the superimposition of the longitudinal mode of vibra- resonant vibration of the piezo transducer to generate the pre-
tion of the horizontal and vertical transducer (phase shift of cision motion. The longitudinal-bending mode of the ultra-
π/2) at right angle generates elliptical motion which delivers sonic motor (figure 17(c)) integrates the longitudinal and
precision motion of the slider/rotor [237–239]. The bending- bending vibration modes to generate the elliptical path for gen-
bending mode of the ultrasonic motor (figure 17(b)) operates erating precision motion. The longitudinal mode of vibration
under the bending resonance condition of the piezo trans- effectively overcomes the preload exerted by the rotor/slider;
ducer. Application of excitation voltage across the piezo trans- the bending mode causes the necessary pushing motion for
ducers at a frequency corresponding to bending resonance driving the slider/rotor through friction element attached to
causes the motor driver to achieve bending motion along two the driving feet [243–255]. The longitudinal-torsional mode

19
Smart Mater. Struct. 30 (2021) 013002 Topical Review

Table 11. Recently reported hybrid mode ultrasonic motors.

Type of Linear Speed Rotational Speed Output Force Output Torque


Author Year Ref. No. Type Motion (µm s−1 ) (µrad s−1 ) (N) (N-mm)

L Yang 2014 [246] Longitudinal- Rotary — 2000 × 106 — —


Torsional
X Yang 2015 [247] Longitudinal- Linear 487 000 — 2.3 —
Longitudinal
Z Chen 2015 [248] Longitudinal- Linear 310 000 — 2.35 —
Bending
X Zhou 2016 [249] Longitudinal- Linear 63 870 — 3.14 —
Longitudinal
L Yang 2016 [250] Longitudinal- Rotary — 107 861.35 — 48.00
Torsional
Y Ma 2016 [251] Bending- Rotary — 84 823.00 0.8
Bending
L Yang 2017 [252] Longitudinal- Rotary — 146 607.66 — 8.00
Torsional
V Dabbagh 2017 [253] Bending- Rotary — 25 551.62 — 0.32
Bending
X Chu 2017 [254] Bending- Linear 4900 — 5.0 —
Bending
Y Liu 2018 [255] Longitudinal- Linear 244 000 — 9.8 —
Bending
H Yu 2018 [256] Longitudinal- Linear 416 000 — 21 —
Longitudinal
L Wang 2018 [257] Longitudinal- Linear 127 310 — 2.8 —
Longitudinal
P Fan 2019 [258] Longitudinal- Linear 168 500 — 0.9 —
Bending
L Wang 2019 [259] Longitudinal- Linear 11 730 — 18 —
Bending
Z Yin 2020 [260] Longitudinal- Linear 200 000 — 10 —
Bending
R Niu 2020 [261] Longitudinal- Linear 135 000 — 3.6 —
Longitudinal

of ultrasonic motor consists of linear and torsional piezo motion with higher resolution and speed could be achieved
transducer for generating the precision motion. The driving with the integration of multiple stages of the piezoelec-
source of the slider/rotor originates from the longitudinal and tric actuators [262, 263]. The classification of piezoelectric
the torsional mode of vibration generated by the respective based multi-DOF actuation systems is based on the type and
transducers when externally excited [243–245]. Application of structural arrangement of the piezo driving unit. Based on the
a sinusoidal voltage across the piezo transducer in the stator type of piezo driving unit, the multi-DOF actuation systems
results in the generation of the longitudinal mode of vibra- adopt either multiple stages of single piezo actuation stage pro-
tion. Simultaneously torsional mode of vibration is generated ducing single-DOF motion or a single actuation unit producing
from the torsional transducer, which intakes excitation voltage multi-DOF motion through a friction element [39].
out of phase with that of the longitudinal transducer. Thus an The most commonly implemented form of multi-DOF
orthogonal propagation of the wave is generated which con- actuators adopts single-DOF piezo driving units which are
sist of first longitudinal mode and secondary torsional mode arranged either in series or parallel configuration to achieve
which in turn develops an elliptical motion which drives the multi-DOF motion. The series configuration typically adopts
slider/rotor [245, 250, 252]. single-DOF piezo actuation unit mounted vertically over the
second unit. The vertical mounting of the different pies-
driven stages depends on the number of degrees of motion
6. Multi degree freedom piezoelectric actuators required from multi-DOF actuator as a whole. The parallel
configuration of multi-DOF actuators consists of a number
The advancement and application of precision motion with of a single-DOF actuator mounted on the same plane, driv-
multiple degrees of freedom in several commercial applic- ing a single platform [264, 265]. The characteristics of the
ations has led to the development of multi-degree of free- motion generated by the multi-DOF stage majorly depend
dom actuators. The requirement of large stroke multi-degree on the type of piezoelectric actuator implemented. Based on

20
Smart Mater. Struct. 30 (2021) 013002 Topical Review

configuration also adopts a similar approach with the multiple


piezo stepping drivers connected in parallel across the driven
platform (figure 18(d)) [264, 268].
The series and parallel configurations of the actuator can
be assembled together to have higher degrees of freedom of
motion as the output [269, 270]. Such multi-DOF actuators
are classified under series-parallel type actuators. Figure 19(a)
represents the schematic of a series-parallel configuration
of the multi-DOF piezoelectric actuators. Typically the
series-parallel configuration of the multi-DOF piezo actuat-
ors produces linear motion/rotational along three mutually
perpendicular directions as represented in figure 19(a). Dir-
ect actuation principle or stepping actuation principle can
be effectively adopted to produce precision motion with
series-parallel configuration. Apart from multiple actuators,
Figure 17. Schematic of principle of actutaion in (a) Londitudenal
the multi-DOF motion can be also achieved through single
mode (b) Bending mode (c) Longitudenal-Bending mode (d) actuator arrangements which are operated either under quasi-
Longitudenal-Torsional model. static or under resonance actuation mode.
Figure 19(b) represents the schematic of the single actu-
ator type Rotary-Linear (X-θ) multi DOF actuator. The
the type of piezoelectric actuator adopted, the multi-DOF linear-rotary multi-DOF actuator consists of a stator integ-
piezo actuation stage can be classified as direct actuated rated with piezo actuator excited at distinct vibration modes
type or stepping type multi-DOF actuator. The direct actu- corresponding to the natural frequency. The vibration gen-
ation method includes conventional piezoelectric actuators erated by the start is in turn transferred to a moving out-
in the form of multi-layered piezo stack actuators or amp- put shaft which undergoes linear/rotational motion. The driv-
lified piezo actuators together with flexural mechanisms to ing platform follows the motion of the moving shaft, thus
achieve high precision linear or rotational motion of mul- delivering required motion for precision applications. Typ-
tiple degrees [264, 266]. The direct-acting actuators are either ically linear-rotary multi-DOF actuator configuration of the
arranged in series or parallel configuration. Figures 18(a) and multi-DOF actuator employs either piezoelectric tube, piezor-
(b) represents the schematic of series and parallel configura- ing stack actuator as the primary source of motion. The single
tion of the direct-acting multi-DOF stage. The direct actuation bending actuator configuration for multi-DOF adopts a bend-
mode employs a simple operating principle which involves the ing actuator configuration which drives a positioning platform
application of an electric potential across the piezo actuator, as represented in figure 19(c). The bending motion generated
thus developing mechanical strain which in turn drives the by the piezoelectric actuator drives the positioning platform
movable platform. Implementation of a flexural amplification through a friction element similar to that of an inertial actu-
mechanism, along with the piezo actuator, can enhance the ator. The single bending actuator configuration is able to gen-
range of motion associated with direct driven multi-DOF actu- erate linear or rotary motion along two mutually perpendicu-
ator. The direct driven multi-DOF actuator stage can deliver lar directions [271, 272]. Table 12 highlights the performance
higher resolution motion; however, the range of motion is lim- parameters of the multi-DOF piezoelectric actuator with dif-
ited due to the limited range of motion developed by the mul- ferent actuation principles. The single actuator configurations
tilayer piezo actuator. have the advantage of less number of actuators when com-
The second class of multi-DOF piezoelectric actuators pared with other configuration to achieve multi-degree motion.
involve stepping motion through multiple stages of piezo step- However, accurate control of motion along different coordin-
ping actuators which can effectively overcome the short range ates is relatively complex when compared with multi actuator
of motion associated with direct actuation mode [265, 267]. configuration.
The conventional stepping actuators such as the inchworm,
inertial and ultrasonic actuators are effectively utilized to
generate multi-DOF linear or rotational motion. Similar to 7. Discussion and comparison on different types of
direct actuated multi-DOF actuators, the driving and struc- piezoelectric actuators
tural arrangement of multi-degree stepping piezo actuators
are either arranged in series or parallel configuration [46]. Over the past few years, the piezoelectric actuators technology
Figures 18(c) and (d) represents the schematic of multi-DOF has seen tremendous growth in terms of design and perform-
stepping piezo actuators. The series configuration typically ance. The year-long research and development towards the
consists of a stepping stage with its output coupled with development of piezoelectric actuator technology have made
to the second stage connected in series. The number of them critical players in precision applications due to the ability
degrees of freedom achieved with the actuator configuration to offer high precision motion with resolution micrometre to
depends on the number of stages interconnected. The parallel nanometre range. Also, the piezoelectric actuators provide the

21
Table 12. Details of recently reported multi-DOF piezoelectric actuators.

Angular Rotational Linear Angular


Stroke Length Deflection Linear Speed Speed Resolution Resolution Torque
Author Year Ref. No. Type Driver DOF (µm) (µrad) (µm s−1 ) (µrad s−1 ) (µm) (µrad) Force (N) (N-mm)

C H Yun 2012 [273] Single Piezo θX θy θz — — — 600 × 106 — — 0.76 × 10−3 1.6 × 10−6
actuation Tube
L J Lai 2012 [264] Parallel Direct X,Y 40/40 — — — 0.003 — 70 —
Smart Mater. Struct. 30 (2021) 013002

W M Chen 2013 [274] Single Inertial X, θX 22.2 × 103 — 21 000 3.72 × 106 — — 2.3 × 10−3 —
Actuation
M Guo 2013 [275] Single Piezo Tube θX θy θz — — — 92.36/ — — — 1.8 × 10−3 /
Actuation 136.97 3.6 × 10−3
S Hua 2014 [269] Series- Inchworm X, θX 20 000 — 482 10 000 0.2 0.3 39.22 380
Parallel
Z Chen 2014 [276] Single Ultrasonic X,Y 35 000 — — — 0.25 —
Actuation
J Li 2015 [270] Series- Inchworm X, θX — — 105.31 3521.7 — — 4.9 294
Parallel
X Sun 2015 [267] Series Inchworm X, θX — — 1450 34 270 — — 11.8 73.5
C H Cheng 2015 [265] Parallel Inertial X, θX — — — — 0.1 698.1317
K Cai 2016 [268] Parallel Ultrasonic X, Y, θz 8.5/6.5 289 — — 0.005 1.25 — —

22
Y T Liu 2016 [277] Series- Direct X,Y,Z 6.35/6.61/10.12 0.01
Parallel
J Li 2017 [278] Series Direct X,Y 15.45/17.65 — 6250–7450 — — — 9.80 —
X Zhang 2017 [266] Parallel Direct X,Y 127 — — — 0.02 — — —
C Tang 2017 [279] Series- Direct X,Y,Z 10.39/15.43/ — — — — — — —
Parallel 15.55
J Deng 2018 [280] Parallel Direct X, θX — — 19 800 266 000 0.016 0.198 — —
C Lin 2018 [281] Series- Direct X,Y,Z,θX , 111.38/260.06 4.58 × 103 / — — — — — —
Parallel θy ,θz 2.71 × 103
Y Tian 2019 [282] Series- Direct X,Y,Z 128.1/131.3/17.9 — — 10 — — —
Parallel
Y Liu 2019 [283] Parallel Inertial X,Y — 101.7/124.2 —– 0.1–0.2 — — —
S Zhang 2019 [272] Single Inertial θX θy — — 154 000 — 2.49/2.52 — —
Actuation
Y Liu 2019 [284] Parallel Ultrasonic X,Y — 543 000/572 000— 2 — 22/24 —
J Deng 2019 [285] Parallel Direct X,Y — 300 — 0.016 — 350 —
C Liang 2019 [286] Parallel Direct θX θy — 2040/2012 — — —– 5 — —
M Ling 2019 [287] Parallel Direct X,Y 138/138 — — — — — — —
Q Zhang 2019 [288] Parallel Direct X,Y 346.1/357.2 — — — — — — —
C Liao 2020 [289] Series Direct X,Y 128.775 — — —- 0.010 —- —- —-
Y J Wang 2020 [290] Parallel Inertial X,Y 6000 — 18 000/16 000 — 0.1 — — —
Topical Review
Smart Mater. Struct. 30 (2021) 013002 Topical Review

Figure 18. Schematic of (a) Direct actuation mode series multi-DOF piezo actuator (b) Direct actuation mode parallel multi-DOF piezo
actuator (c) Series type multi-DOF stepping piezo actuator stage (d) Parallel type multi-DOF stepping piezo actuator stage.

the dynamic operation of the piezoelectric actuators over a


long period leads to internal heat generation, which affects the
electromechanical coupling which in turn affects the actuator
performance. Also, the performances of piezoelectric actuat-
ors are affected due to the environmental humidity and rise in
temperature [291–293].
The different designs of the piezoelectric actuators provide
a broad range of performance feature, and the selection of a
particular actuator is application-specific. The free deflection
and the blocked force developed by the piezo actuator can
be considered as one of the critical features for a selection
of the piezo actuator for a specific application. Other factors
include stiffness, actuation voltage, resonant frequency, and
capacitance. Figure 20 represents the comparison of different
types of the piezoelectric actuator based on the free deflection
and the blocked force developed. The following comparison
plot includes data from the different actuators reported in the
literature by various researchers and commercially available
actuators whose details are provided in the appendix.
As observed in figure 20, the unimorph/bimorph cantilever
Figure 19. (a) Series-parallel configuration of the multi-DOF types actuators and plate benders typically offer a higher range
actuator (b) Single actuator type Rotary-Linear (X-θ) multi DOF of motion but develop a lower range of blocked force. Also,
actuator (C) Single Bending actuator type multi-DOF actuator.
these actuators are less stiffer, which makes it flexible enough
to be easily bonded on to the structural members. The stacked
piezo actuators offer higher blocked for, but lack in terms of
advantage of compact device development, low voltage actu- free deflection. The range of motion can be enhanced by stack-
ation, quick response time, vacuum compatibility, and non- ing multiple stack actuators on over the other, but this creates
magnetic actuation, less wear, and high life cycle. However, hurdle in the application, which involves miniaturization and

23
Smart Mater. Struct. 30 (2021) 013002 Topical Review

Figure 20. Comparison of the performance of monolayer piezoelectric actuator, bilayer piezoelectric actuator, multilayer piezoelectric
actuator and amplified piezoelectric actuator.

space constraints. The integration of flexural amplifier with The inertial type stepping motors relatively have less struc-
the piezo stack actuator can enhance the performance in terms tural complexity when compared with the inchworm actu-
of free deflection but reduces the blocked force, stiffness, and ators due to the absence of clamping systems. The inertial
response time of the actuator as a whole. Besides, the flexural motors can develop moderate force/torque and reasonably bet-
amplifier and the interfacing structural members can add to the ter driving velocity than the inchworm actuator as evident
cost of the actuator in terms of manufacturing and materials from figures 21(a) and (b). During the operation of the iner-
involved. Table 13 highlights the comparison of key features tial motors, a certain amount of rollback motion of the slider-
of the different piezo actuators. /rotor is inevitable which majorly depends on the preload
The need for a broad range of motion coupled with better between the slider/rotor and friction element. This rollback
resolution and speed led to the development of stepping piezo can cause some degree of loss of motion, which intern affect
actuators. Typically stepping piezoelectric motors use either the performance as a whole. Further, the constant movement
bimorph/multilayer or amplified piezo actuators as the source of the actuator in impact-driven inertial actuator can lead to
to drive either the slider or the rotor with higher resolution. uneasiness in handling power cables which move along with
The inchworm motors, inertial motors, and ultrasonic motors the actuator. The ultrasonic piezoelectric motors belongs to
extended the application of piezo generated motion to large a non-quasistatic group of actuators which generate precision
range precision motion. The major advantage of such step- motion at very high frequency. The ultrasonic motors offer
ping motors involves broad range bidirectional motion with the advantage of high-speed linear/rotary motion relatively a
better travel speed and output force. The parameter such as lower force/torque. Also, ultrasonic actuators have the benefit
the linear/rotary speed and output force/torque are critical in of lightweight, simple construction, noiseless operation, and
performance evaluation of the stepping actuators. self-braking. The ultrasonic motors operate at a specific fre-
Figures 20(a) and (b) compares the performance of both quency, phase, and amplitude of the actuation signal and the
linear and rotary type inchworm, inertial and ultrasonic actu- complexity involved in controlling these signals adds to the
ators in terms of the linear/rotary speed and the force/torque demerits of such actuators. Table 14 summarizes the perform-
developed. The inchworm and inertial type stepping actuat- ance of the different motors based on the accumulated data
ors are typically quasi-static which operate at a lower range of from tables 8–11.
frequency. The loading capacity of inchworm motors majorly The multi-degree of actuators can operate in a different
depends on the static friction between the slider/rotor and the mode with different types of actuation principles to gener-
clamping mechanism. Thus inchworm motors are capable of ate either linear or rotational precision motion in different
generating higher force/torque as observed from figures 21(a) directions. The performance of the multi-DOF actuators in
and (b). Also, these motors offer higher resolution motion terms of degrees of motion, range of motion and the resolution
with a compact design. The complex motion configuration of of motion majorly depend on the type of actuator configura-
the clamping and driving actuator leads to the lower speed of tion, the arrangement of actuators in different directions and
motion. The slider/rotor is prone to vibration if there exists an the structural configurations. Implementation of direct actu-
unsynchronized operation of clamping and driving actuator. ation mode in multi-DOF actuators leads to a limited range
The constant motion of the moving actuator configuration of of motion. The traditional actuators such as the multi-layered
the inchworm actuator may create an inconvenient situation in piezo stack actuators, amplified piezo actuators, tube actu-
handling the power cables of the moving actuator. ators can generate a limited range of motion which limits

24
Smart Mater. Struct. 30 (2021) 013002 Topical Review

Table 13. Comparison of unimorph/bimorph, multilayer and amplified piezo actuator.

Parameter Unimorph/Bimorph Actuator Piezo Tube Actuator Piezo Multilayer Actuator Amplified Piezo Actuator

Deflection (µm) Large (≤11 000) Small (≤35) Small (≤100) Moderate (≤4688)
Blocked Force (N) Low (≤0.4) N/A High (≤20 000) Moderate (≤36.5)

Table 14. Comparison of stepping piezoelectric actuators.

Parameter Inchworm Motor Inertial Motor Ultrasonic Motor

Stroke (µm) Large Large Large


Linear Speed (µm s−1 ) Low (≤10 000) Moderate (≤40 000) High (≤827 500)
Linear Resolution (µm) Good (≥0.038) Good (≥0.04) Moderate (≥0.21)
Rotational Speed (µrad s−1 ) Low (≤77 488) Moderate (≤153 650) High (≤1036.72 × 106 )
Rotational Resolution (µrad) Good (≥0.25) Moderate (≥0.04) Moderate (≥8)
Force (N) High (≤189.7) Moderate (≤40) Moderate (≤39.2)
Torque (N-mm) High (≤882) Moderate (≤158) Moderate (≤450)
Control System Complex Simple Complex

the actuation range achieved with direct actuation mode of real-time, thus enhancing the dynamic characteristics. Also,
multi-DOF actuators. However, the improved resolution of the parallel configuration has the advantage of higher stiff-
motion can be ensured with the direct actuation mode of multi- ness and higher load-carrying capability. The series configur-
DOF actuators. ation of the piezoelectric multi-DOF actuation does not pos-
The limitations of a short range of motion associated with sess dynamic characteristics as good as that of the parallel
the direct actuation principle can be overcome with the step- configuration of the piezoelectric multi-DOF stage. The series
ping mode of actuation. The stepping mode of actuation such configuration of the piezoelectric multi-DOF actuator stage
as the clamping and feeding mode, inertial mode or resonant finds commercial application in low cost, highly reliable, easy
mode of actuation can effectively enhance the range of multi- control systems with small coupling errors where the superior
DOF actuator stage. The selection of appropriate stepping dynamic characteristics are not the major concerns. The series
mode of actuation depends on different factors such as the res- configuration occupies larger space since multiple stages of
olution of motion, speed of actuation, force/torque. Among single-DOF systems are stacked one over the other results in
the different stepping mode, the ultrasonic mode of actu- increased bulkiness. The cumulative effect of errors of differ-
ation develops a higher speed of motion with lower resolu- ent stages in series can affect the accuracy of the system. In
tion and moderate force/torque. The inertial mode of actuation addition, the series configuration possesses other shortcom-
for multi-DOF actuator stage imparts precision motion with ings such as parasitic movements of different stacked stages,
higher force/torque with inferior resolution and speed. The reduction in natural frequencies due to increased mass, differ-
direct mode of actuation has a simple structural arrangement ent dynamic characteristics in different DOF motion directions
with easily integrated and controllable piezoelectric actuation and large cross-couplings.
stage, which adds to the advantage of the direct mode of actu-
ation. Unlike the stepping mode of actuation which involves
complicated structural arrangements in addition to the limita-
tion in terms of wear and tear, nonlinearity and complex con- 8. Applications and commercial aspects of
trol strategies. piezoelectric actuators
The parallel configuration of the piezoelectric multi-DOF
stage incorporates a compact design which occupies less Over the past few years, the piezoelectric actuator techno-
space. The different axes motions possess the same dynamic logy has gained significant consideration as a source of the
characteristics since the piezoelectric actuators for achieving precision actuation system. The need of maximum position
motion along different direction are directly acting on a single accuracy with improved resolution and repeatability in the
platform. This, in turn, benefits in the reduction of overall micro/nanometre range has grabbed the attention of many
moving mass, considering the entire piezoelectric multi-DOF researchers in the development of different varieties of piezo-
system as a whole, thus reducing the mass inertia effect. Since electric actuators and the implementation of the same for vari-
the parallel configuration significantly employs direct actu- ous commercial applications. The advantage of high-speed
ation principle, the direct parallel metrology can be conveni- motion coupled with high resolution/precision motion, simple
ently adopted for the measurement of degrees of freedom of design, less moving parts with minimum wear and tear, silent
a moving platform in different directions with respect to a drive and less power consumption makes them suitable for
fixed reference point. With the implementation of close loop various commercial applications even in extreme cryogenic
sensor-based position control, a highly reliable accurate pre- or vacuum environment. The piezoelectric actuators proved
cision motion is achievable with the parallel configuration in to have widespread applications in precision manufacturing,

25
Smart Mater. Struct. 30 (2021) 013002 Topical Review

[100, 129, 157]. The multilayer piezoelectric stack actuat-


ors coupled with amplification mechanisms find an applica-
tion which requires a broader range of motion with higher
force. Some of the fluidic devices such as spool valves [101],
jet dispensers [105, 107, 147, 153], micro dispensers [141]
employ piezoelectric stack actuators for precision motion. The
cantilever type monolayer/bilayer piezoelectric actuators find
application in micro-gripper [61, 63], micro-tweezers [66]
which are intended to grip and hold micro-sized objects. Such
micro grippers are effectively used in applications such as fibre
optics, end effector in minimal invasive surgery, micro devices
and chip fabrication, etc. The micro grippers and micro tweez-
ers can also be realized through compliant flexural mechan-
isms with multilayer piezo stack actuators as a source of actu-
ation which can generate higher force [103].
Advancement in the medical diagnosis and pharmaceut-
ical therapy requires precision motion systems with compact
design, minimum energy consumption, high speed and reliab-
ility. Piezoelectric actuators are self-capable of fulfilling preci-
sion motion requirement of medical technology. Piezoelectric
tube actuators are applicable in endoscopic applications due
to their flexibility of multi-degree of motion, particularly
for delivery image information, minimally invasive surgical
procedures and treatments. The high precision positioning
systems for laser beam control and focussing in ophthal-
mology adopts piezoelectric actuators to a greater extent.
Other than these, the fluid delivery system for drug deliv-
ery, sample handling, drug discovery and similar other field
employs piezo actuators as an active source in the form of
micropumps, micro-dosing systems and pipetting systems.
Other medical-related applications of piezoelectric actuat-
ors involve image stabilization, precision motion in mag-
netic resonance imaging, 3D bio cellular assembly systems,
artificial fertilization systems, implants and prosthetics, etc
[176, 183, 275, 278].
Image processing applications are very much evident in
applications such as medical and pharmaceutical research,
Figure 21. Comparison of the performance of (a) Linear Inertial,
manufacturing and material research for a verity of visualiza-
Inchworm and ultrasonic Piezoelectric Motors (b) Rotary Inertial, tion tasks. Such image processing technology requires fast and
Inchworm and Ultrasonic piezoelectric motors. accurate drive mechanisms with the compact structure cap-
able of operating under a magnetic field, radiation environ-
ment and vacuum conditions. The precision motion coupled
fluidic applications, medical technology, microelectronic- with good repeatability and better resolution motion increased
s/semiconductor device, aviation and defence sector, automa- the scope of piezoelectric actuators in micro optic applications.
tion, micro-optics, robotics and consumer electronics. Figure Micro scanning mirrors, precision positing and focussing of
22 highlights some of the application domains of piezoelectric lens and mirrors are some of the functionalities associated with
actuation technology. scanning electron microscope, atomic force microscope, while
Microfluidic devices such as micropumps [47], micro- field interferometry, etc [73, 268, 289]. Piezoelectric tube
mixers, micro-reactors, micro-separators, microvalves make actuators, multi-DOF piezoelectric stages are commendably
extensive use of unimorph/bimorph piezoelectric actuators employed in such microoptic applications. The precision pos-
as an active source for actuation [2]. The precision bend- itioning stages with multiple degrees of freedom find extens-
ing motion generated by the flexible piezoelectric actuat- ive applications in manufacturing and assembly of precision
ors controls the flow of the fluid through micro-devices devices.
[35, 41–44]. Such microfluidic devices find extensive applic- Manufacturing technology and automation sector require
ation in drug delivery, electronic cooling, fuel cells, lab on a miniaturized, energy-saving precision drive systems cap-
chip, micro jet dispensers etc [2]. These microfluidic devices able of fulfilling the need of micro/nano device fabrication
also adopt multilayer piezo stack actuators/amplified piezo with dimensional accuracy and precision. Such an advanced
actuators as an active source for precision delivery of fluids manufacturing system also calls for linear/rational multi-axis

26
Smart Mater. Struct. 30 (2021) 013002 Topical Review

Figure 22. Application domains of piezoelectric actuation technology.

motion drives. The stepping actuators/motors such as the iner- with a significant contribution from American countries,
tial motors, inchworm motors and ultrasonic motor incor- European and Asian Pacific countries [294]. Such growth rate
porate bilayer or multilayer piezoelectric actuator to deliver and demand call for continuous research and development
significant range stepping motion with better resolution and towards high-performance piezoelectric actuators. Some of
accuracy. The multi-axis precision motion through stepping the key market participants in the manufacturing and tech-
position stages are best suitable for precision tool and work- nology development of piezoelectric actuator include Noliac,
piece feeding [175, 183], microchip fabrication and pack- CTS Corporation (Kvistgard, Denmark), Mide Technology
aging, semiconductor device fabrication, positioning stages (Massachusetts, USA), APC international Ltd (Pennsylvania,
for micro-welding, milling, turning, laser, electric discharge USA), Cedrat Technologies (Meylan Cedex, France), Thor-
machining [272, 277], 3D additive manufacturing [203]. labs (Newjercy, USA), Physique Instrumente (Karlsruhe, Ger-
Piezoelectric actuators are also employed as an active source many), Piezodrive (New South Wales, Australia), Smart Act
in the vibration isolation system, which considerably reduces (Oldenburg, Germany), Attocube (Haar, Germany), Shinsei
undesirable vibration nonlinearities, reduces the settling, and Corporation (Tokyo, Japan).
enhances the measurement/machining accuracy. Besides, the
defence, aviation and aerospace sector also employs piezo-
electric actuators in different applications. Some of the
applications include precision actuation of flaps, winglets 9. Concluding remarks and future prospective
in helicopters, trajectory control of missiles/unmanned aer-
ial vehicles, active control of flow on air-foils, active vibra- The present review aims at presenting a comprehensive sur-
tion damping, precision motion control of defence cameras, vey of technological advancement in piezoelectric actuat-
landing gears, optic equipment micro-thrusters for satellites, ors, particularly for precision manipulation and positioning
solar image diameter and surface mappers, precision actuation applications. An attempt is made to bring out the detailed
mechanisms for micro/nano satellites, space interferometers, overview of the development of piezoelectric actuator tech-
shape and position control of antennas and mirrors. nology, the concept of piezoelectricity as a source of pre-
The increasing demand for compact, high-performance cision actuation, different piezoelectric materials and modes
and long cycle precision devices and consumer electronic of actuation. The paper highlights the brief classification of
products has led to the high growth rate of the piezo- the piezoelectric actuators based on the design, construc-
electric actuator, and the motor industry. The market for tion and functionality together with the technical specification
piezoelectric actuators majorly depends on the application and the performance features. Among different categories
and the geographical region. According to technavio mar- of piezoelectric actuators, the unimorph/bimorph, piezoelec-
ket research, the piezoelectric market is estimated to be tric actuators exhibited a higher range of motion, but lack
about from 11.78 Billion in 2016 to USD 25 Billion in terms of the blocked force developed. The multi-layered
by 2021 with the compound annual growth rate of 16% stacked configuration of the piezoelectric actuator executed
27
Smart Mater. Struct. 30 (2021) 013002 Topical Review

higher stiffness and blocked force coupled with a reason- to achieve better resolution and precision, speed of actu-
able range of motion. Integration of flexural based amplifier ation, force/torque with the emphasis on miniaturization
with piezoelectric stack actuators enhanced the displacement and elimination of system nonlinearity due to structural
range with moderate blocked force. The stepping piezoelectric assembly.
actuators/motors can further improve the displacement range • Integration of piezoelectric actuator technology with state
by executing bidirectional continuous stepping motion (lin- of the art modelling and control approaches to eliminate
ear/rotary). The ultrasonic piezoelectric motor outperformed system nonlinearity and achieve higher accuracy and
inertial piezoelectric motor and inchworm piezoelectric motor precision motion.
in terms speed of motion but delivered lower force/torque. The
inchworm motors delivered high force/torque but are inferior
in terms of speed of motion. The performance of inertial Appendix
piezoelectric motors falls in between that of ultrasonic motor
and inchworm motors. The traditional and stepping piezo- The following companies currently fabricate and commer-
electric actuators are effectively implemented in multi-DOF cially market different varieties of piezoelectric actuator.
actuation stages to achieve multiple degrees of freedom lin- Figures 19 and 20 considered some of the data from following
ear/rotational motion along different axes. The direct actu- websites. (Accessed between 12 January 2020 and 14 January
ation mode of the multi-DOF piezoelectric stage executed 2020)
superior resolution with the limited stroke. Implementation Noliac, Kvistgård, Denmark, https://www.noliac.com
of stepping piezoelectric actuators enhanced the range of Piezo, Woburn, https://www.piezo.com
motion along the different direction in multi-DOF actuation Micromechatronics, Inc. (MMech), Pennsylvania, United
stages with inferior resolution when compared with direct States, https://www.mmech.com
actuation mode. The series configuration of multi-DOF actu- Mide Engineering Solutions, Woburn, Massachusetts,
ation stage adopts simple and flexible construction feature United States, https://www.mide.com
which can execute a large range of motion. The applica- Thorlabs, Newton, New Jersey, United States,
tion of series configuration is limited due to the bulkiness, https://www.thorlabs.com
increased inertia effect, cumulative nonlinearity and the cross- Physik Instrumente, Karlsruhe, Germany, https://www.
coupling errors. The parallel configuration instead employs a physikinstrumente.com
compact structural arrangement with reduced inertial effect Cedrat Technologies, Meylan, Cedex, France,
and enhanced dynamic characteristics along different axes https://www.cedrat-technologies.com
of motion. PiezoDrive, Shortland, Newcastle, Australia,
Based on the detailed survey of the piezoelectric actuators, https://www.piezodrive.com
the authors observed the following research suggestions. Smart Act, Oldenburg, Germany, https://www.smaract.com
Attocube, Haar, Germany, https://www.attocube.com
• Development and application of pre-stressed multilayer Shinsei Corporation, Georgia, United States,
piezo stack actuator for high force applications https://www.shinsei-motor.com
• Development and optimization of novel flexural based
amplification mechanisms for multilayer piezoelectric ORCID iD
stack actuators with a higher range of amplification and
delivery of higher blocked force. In addition, miniaturiz- S Mohith  https://orcid.org/0000-0001-5232-235X
ation of such amplified piezoelectric actuators for MEMS
and NEMS applications. References
• Miniaturization of existing concepts of stepping piezoelec-
tric motors with superior structural design to have bet- [1] Cecil J, Kumar M R, Lu Y and Basallali V 2016
ter performance in terms of speed, force/torque, enhance- A review of micro-devices assembly techniques
and technology Int. J. Adv. Manuf. Technol.
ment of reliability and repeatability and overall life of the
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actuator. [2] Mohith S, Karanth P N and Kulkarni S M 2019 Recent trends
• Optimization of the frictional behaviour occurring due to in mechanical micropumps and their applications: A
the relative motion between the slider and the driving unit review Mechatronics 60 34–55
in stepping piezoelectric actuator to minimize wear and tear [3] Roy J, Chandra S and Maitra S 2019 Nanotechnology in
castable refractory Ceram. Int. 45 19–29
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