UHPC Beam Fire

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 12

Engineering Structures 208 (2020) 110316

Contents lists available at ScienceDirect

Engineering Structures
journal homepage: www.elsevier.com/locate/engstruct

Experimental behavior of ultra high performance fiber reinforced concrete T


beams under fire conditions

Srishti Banerji, Venkatesh Kodur , Roya Solhmirzaei
Department of Civil and Environmental Engineering, Michigan State University, East Lansing, MI, USA

A R T I C LE I N FO A B S T R A C T

Keywords: This paper presents results from an experimental study on the behavior of ultra high performance fiber re-
Fire resistance inforced concrete (UHPFRC) beams subjected to combined effects of structural loading and fire exposure. Five
Ultra high performance fiber reinforced large-scale UHPFRC beams, fabricated with different batch mix proportions, were tested to evaluate the struc-
concrete tural behavior and spalling performance under ambient and fire conditions. The test variables included the
Fire induced spalling
presence of polypropylene fibers, load level and fire exposure scenario. The test results show that UHPFRC
Steel fibers
Polypropylene fibers
beams are highly susceptible to explosive spalling in the compression zone (on the sides) of the beam section
leading to lower fire resistance, as compared to conventional normal or high strength concrete beams. When
polypropylene fibers are present in UHPFRC, the extent of fire induced spalling decreases, resulting in higher fire
resistance. Results from fire resistance experiments indicate that higher load level aid in release of pore pressure
through tensile cracking and decrease the extent of spalling in UHPFRC beams. In addition, UHPFRC beams with
polypropylene fibers exhibit better performance under design fire scenarios with distinct cooling phase than
under fire scenarios without a decay phase.

1. Introduction shore structures and to a limited extent in high-rise buildings [7,8].


However, a key consideration in building design is fire resistance, and
Over the last three decades, there has been significant research and preliminary studies have indicated that UHPFRC structural members do
development activity in improving the properties of concrete [1]. This not exhibit the same level of fire resistance as that of NSC members.
has led to the development of ultra high performance fiber reinforced This is mainly due to faster degradation of strength and modulus
concrete (UHPFRC) possessing superior mechanical properties. properties of UHPFRC with temperature, as well as high susceptibility
UHPFRC is characterized as an advanced cementitious material typi- of UHPFRC to fire-induced spalling [9,10].
cally made with low water to binder ratio, high fineness admixtures, Spalling is the break-up of concrete chunks (or pieces) from a con-
micro steel fibers, and without any coarse aggregate. UHPFRC has crete member, when it is exposed to high and rapidly rising tempera-
higher compressive (in excess of 150 MPa) and tensile strength (8 MPa ture, as in the case of a severe fire. Such spalling results in the rapid loss
or higher), enhanced toughness and increased durability than that of of concrete cross-section, exposing deeper layers of concrete directly to
conventional normal strength concrete (NSC) or high strength concrete fire, and increasing the rate of heat propagation to the inner concrete
(HSC) [2]. Further, UHPFRC exhibits high ductility characteristics as layers, including the steel reinforcement. This can have a detrimental
compared to plain Ultra High Performance Concrete (UHPC), with a effect on the load-carrying capacity and thus fire resistance of the
unique strain hardening response. Owing to its superior mechanical structural member [11,12]. Spalling of concrete, under fire conditions
properties, UHPC finds various applications in structural members is attributed to tensile stresses resulting from high pore pressure build-
under flexure [3] and compression [4]. Another important application up due to the vaporization of water present in the concrete. When such
of is filling UHPFRC in tubular steel columns to enhance the structural tensile stresses in concrete elements within a section exceed tensile
behavior of composite columns, specifically under dynamic loads such strength of concrete, spalling occurs [13]. Another theory for occur-
as blast and impact [5,6]. These improved properties of UHPFRC can rence of spalling is thermal stress build-up and associated restrained
lead to economical construction through a reduction in cross-section of thermal dilatation, due to the development of large thermal gradients in
structural members. Owing to the numerous advantages of UHPFRC, it the section [11,14]. Fire-induced spalling in concrete is a complex
has gained popularity in structural applications such as bridges, off- phenomenon caused by a combination of thermal, hydral and


Corresponding author.
E-mail address: kodur@egr.msu.edu (V. Kodur).

https://doi.org/10.1016/j.engstruct.2020.110316
Received 8 November 2019; Received in revised form 24 January 2020; Accepted 30 January 2020
Available online 12 February 2020
0141-0296/ © 2020 Elsevier Ltd. All rights reserved.
S. Banerji, et al. Engineering Structures 208 (2020) 110316

mechanical stresses. Such spalling can be explosive under severe fire (500 × 500 mm) were 3428 mm in length. The columns were fabri-
exposure, and depends on numerous factors such as heating rate, per- cated with UHPFRC mix comprising of hybrid fibers; steel (0.5% by
meability (and associated concrete strength), moisture content, con- volume), nylon (0.2% by volume) and PP fibers (0.2% by volume). Both
crete composition, aggregate type, and loading conditions [15,16]. columns experienced only minor spalling and attained fire resistance of
The potential risk of fire induced spalling has been found to be 3 h and this good performance (minor spalling) was attributed to pre-
higher in concretes with lower permeability and higher compressive sence of hybrid fibers in UHPFRC mix.
strength [17]. In case of UHPFRC, the exceptional compressive strength Kahanji et al. [10] conducted fire tests on seven UHPFRC beams of
and durability properties is achieved through the addition of dense rectangular cross-section (100 × 200 mm) with a span length of
bonding materials such as silica fume and slag leading to compact 2000 mm. Six of these beams were made of UHPFRC batch mix that had
(dense) microstructure of concrete. This densely packed microstructure steel fibers; three beams with 2% (by volume) of steel fibers, and an-
of UHPFRC results in extremely low permeability (two decimal orders other three with 4% (by volume) of steel fibers. The seventh beam was
lower than conventional NSC) [18,19]. Therefore, in fire exposed made of a UHPFRC mix having a combination of steel fibers (2% by
structural members made of UHPFRC, the thermally induced vapor volume) and PP fibers (4 kg/m3). The beams were exposed to standard
pressure cannot easily escape due to low permeability of UHPFRC; thus, ISO-834 fire exposure for 60 min, but the exposure was only on the
making UHPFRC members highly vulnerable to fire-induced spalling as bottom half of the beam (cross-section). All six UHPFRC beams, with
compared to conventional NSC and HSC members. only steel fibers (but without PP fibers), experienced severe explosive
In order to mitigate fire induced spalling in concrete members, re- spalling. The seventh UHPFRC beam (with a high dosage of PP fibers)
searchers have proposed a number of measures including addition of did not experience spalling. However, the addition of PP fibers in the
polypropylene (PP) or steel fibers to the concrete mix [20,21]. In case of seventh beam led to significant reduction in compressive strength of the
concrete with PP fibers, the mechanism through which extent of spal- UHPFRC mix to 100 MPa (from 163 MPa in the case of UHPFRC with
ling can be minimized is attributed to the melting of PP fibers present in steel fibers only).
concrete at relatively low temperatures (in 160–170 °C range). The The above review clearly indicates that there are only limited fire
melting of PP fibers creates channels (pores) inside the concrete mi- resistance studies on UHPFRC beams. Thus, there is a lack of data, in-
crostructure, thus increasing permeability of concrete. These channels cluding detailed observations and recordings of spalling, and response
facilitate dissipation of temperature induced vapor pressure generated of UHPFRC beams under fire exposure. Additionally, it is remarkable to
in a fire exposed concrete member, thus preventing spalling. In case of note that the previous experimental studies used a high dosage of PP
concrete with steel fibers, the enhancement of the tensile strength of fibers (4 kg/m3) for mitigation of spalling. The high PP dosage resulted
concrete (specially at elevated temperatures) is the primary factor that in reduced compressive strength of the concrete mixes in previous
helps in withstanding high pore pressure build-up, and thus minimize studies to levels below that of optimum desired strength of 150 MPa in
spalling, in a fire exposed concrete member [20,22]. There have been UHPC [10,29]. Unlike previously published works, this study seeks the
numerous studies to evaluate the influence of steel and polypropylene incorporation of a balanced dosage of PP fibers in UHPFRC mix to
fibers on HSC structural members’ fire performance [12,23]. However, achieve spalling mitigation, without impacting on compressive strength
only few studies have explored the effectiveness of steel and hybrid and workability. Furthermore, the current fire tests on UHPFRC beams
(steel and polypropylene) fibers in minimizing fire-induced spalling in are under design fire exposure while the reported tests in the literature
UHPC structural members [11,19]. UHPC has an extremely dense mi- were carried out by subjecting UHPFRC members to standard fire ex-
crostructure with much lower permeability than HSC, which can result posure only, without any due consideration to realistic fire scenarios;
in the development of higher pore pressure in UHPC structural mem- that encompass cooling phase.
bers. In addition, UHPC is usually reinforced with steel fibers to attain In addition, the previous fire tests on UHPFRC members were car-
higher tensile strength and improved post-cracking response, and such ried out using concrete batch mixes without any coarse aggregates.
a mix is termed as UHPFRC. Thus, UHPFRC exhibits higher tensile Such UHPFRC mixes, made with fine aggregates and high super-
strength than HSC, and thus can better resist tensile stresses that cause plasticizer and silica fume, incur higher costs and require special mixing
spalling. However, this has not been fully validated through full scale equipment that are not commonly available in many concrete batch mix
fire tests on UHPC or UHPFRC structural members. plants. Recently, a relatively improved mix design for UHPFRC has
To address the above discussed knowledge gaps, five large scale been proposed, wherein fine aggregates can be partially replaced with
beams, made of UHPFRC with different types of fiber reinforcement, coarse aggregates, so as to reduce the dosage of cementitious material
were tested under combined effects of fire and structural loading. and binder, and this can lower the cost of UHPFRC [30,31]. This mix
Detailed thermal and structural response of the beams, including pro- incorporates controlled amount of coarse aggregates in order to attain
gression of spalling and cracking, was traced to discuss the critical dense packing of the concrete without compromising the desired me-
factors influencing the spalling and fire resistance of UHPFRC beams. chanical properties of UHPFRC. Further, this batch mix can be prepared
in a conventional ready-mix truck, and therefore, facilitates the ease of
2. Previous research fabrication at a lower cost, which in turn can promote its market ac-
ceptance [32]. However, no fire tests on UHPFRC beams, made with
A detailed review of literature indicate that there have been a this specialized coarse aggregate UHPFRC batch mix have been con-
number of experimental studies on the fire performance of NSC beams, ducted in the literature. Therefore, a set of fire resistance experiments is
and to a lesser extent on HSC beams. These studies investigated the carried out to develop test data and a comprehensive understanding on
effect of various parameters, such as fire scenario, axial restraint, cross- the behavior of UHPFRC beams under fire conditions.
sectional size, concrete strength, load intensity, reinforcement ratio,
etc., on the fire response of RC beams [24–26]. However, the review 3. Experimental program
shows that there has been only very limited research on UHPC or
UHPFRC members under fire exposure. Most of the previous studies The experimental program consisted of undertaking fire resistance
mainly focused on degradation of strength properties with temperature tests on four ultra high performance fiber reinforced concrete
by testing small scale UHPC or UHPFRC cubes, cylinders or prisms (UHPFRC) beams under simultaneous application of structural loading
[8,17,27,28], and very few fire tests are reported on UHPFRC full-scale and fire exposure. In addition to fire tests, a control beam made of
structural members [9,10]. UHPFRC was also tested under flexural loading to evaluate the response
Lee et al. [9] tested two full-scale UHPFRC columns under ISO-834 of the beam at room temperature. The test variables included load level,
standard fire exposure for 3 h. The square section columns type of fibers (either steel, or a combination of steel and polypropylene)

2
S. Banerji, et al. Engineering Structures 208 (2020) 110316

and fire exposure scenarios.

3.1. Design and fabrication of test beams

Five UHPFRC beams, designated as U-B1, U-B2, U-B3, U-B10 and U-


B11, were designed and fabricated for experimental study. The beams
were of rectangular cross section, 180 mm in width, 270 mm in depth,
and had a length of 4000 mm. The beams were designed to have a
relatively low tensile reinforcement (below 2%) to take full advantage
of high tensile strength of UHPFRC, facilitated by the presence of steel
fibers. This experimental study is a part of an ongoing larger research
project to develop information on the performance of UHPFRC beams at
ambient and elevated temperatures. As a part of this larger research
project, the effect of removing compression and shear reinforcement
(stirrups) in beams, to take advantage of high compressive and high
tensile strength offered by UHPFRC, is being explored. Hence, beams U-
B1, U-B2, U-B3 and U-B10 had only three reinforcing bars (no com-
pression rebars or stirrups) of 13 mm diameter as tensile reinforcement
(ρt), whereas beam U-B11, in addition to tensile reinforcement, had Fig. 1. Layout and cross section of UHPFRC beams (All units are in mm).
shear reinforcement (ρv). The shear reinforcement in beam U-B11
comprised of close looped stirrups spaced at 100 mm and made from
10 mm diameter steel rebar. All beams are provided with a nominal Table 2
Mix proportions in UHPFRC batch mixes.
concrete cover of 35 mm to tensile reinforcing bars. Geometric char-
acteristics of the tested UHPFRC beams are tabulated in Table 1 and Ingredient Batch 1 (Kg/m3) Batch 2 (Kg/m3)
their detailed cross sectional configuration are shown in Fig. 1.
Coarse Aggregate 478 517
The batch mix proportions in conventional UHPFRC mixes mainly Natural sand 504 544
comprise of specially graded fine aggregates, high volume of silica Silica sand 277 299
fume, and superplasticizers, and do not usually contain coarse ag- Cement 472 510
gregates. Such conventional UHPFRC mixes have a relatively high Silica fume 208 224
Slag 94 102
packing density owing to microparticles and require considerably high
Limestone powder 170 184
mixing energy and the use of specialized mixing equipment. The mixing Water 136 121
procedure is complex, and the specialized equipment is not readily Superplasticizer HWRA (28%) Chryso 150 43 48
available in most concrete production plants at current time [30,31]. Steel fibers (1.5% vol.) 118 127
Therefore, a relatively new mix design for UHPFRC was adopted in Polypropylene fibers (0.11% vol.) – 1.6
Water to binder ratio 0.15 0.14
which a controlled amount of coarse aggregates (as in conventional Beams casted U-B1, U-B2, U- U-B10, U-B11
concrete mixes) were also included in the batch mix in order to reduce B3
the dosage of cementitious material and thus the cost of UHPFRC. Compressive strength-28th day 145 160
Two batch mixes were used to fabricate the UHPFRC beams. Beams Compressive strength-90th day 167 173
U-B1, U-B2, and U-B3 were fabricated from UHPFRC mix reinforced
with steel fibers only (Batch 1), while beams U-B10 and U-B11 were
fabricated from UHPFRC mix with steel and polypropylene fibers spalling range from 1 to 3 kg/m3 and this is mostly based on studies for
HSC members [10,11,20]. The dosage of PP fibers was selected pru-
(Batch 2). Both batches comprised of binder (including cement-type I,
silica fume, slag, and limestone powder) and calcareous (carbonate dently, to attain the desired high strength and workability of the
UHPFRC mix. Monofilament PP fibers with a length of 13 mm and a
based) coarse aggregates with maximum size of 12.7 mm, and fine
(natural sand and silica sand) aggregates, mixed together with super- melting point of 160 °C were used. The tensile strength of the PP fibers
is in the range of 570–660 MPa.
plasticizer and water. UHPFRC mix design was developed by Metna Co.
[30] as part of a larger ongoing project on Ultra High Performance The five beams were fabricated using UHPFRC mix supplied in a
ready-mix truck. Batch 1 was poured at a field site, and Batch 2 was
Concrete. Mix proportions for both the batches are given in Table 2.
Steel fibers, 1.5% by volume fraction (weighing 118 kg/m3 in batch casted at Civil Infrastructure Laboratory of Michigan State University.
The UHPFRC mixing sequence is crucial for attaining uniform and
1, and 127 kg/m3 in batch 2), was added to each batch mix. The steel
fibers are of straight type (without hooks) with 0.2 mm diameter and workable mix without fiber balling. Firstly, the coarse and fine ag-
gregates are dry mixed, followed by dry mixing of the binders in the
13 mm length (aspect ratio of 65), and had tensile strength in the range
of 690 to 1000 MPa. Polypropylene fibers, weighing 1.6 kg/m3 of following order: silica fume, slag, limestone powder, and cement. Then,
one-third amount of the total water was added to the mix in the form of
concrete representing 0.11% by volume, was added to Batch 2 mix. The
optimal amount of polypropylene fibers recommended to mitigate ice, for slowing down the reaction time. Pre-mixed water (two-third of

Table 1
Sectional dimensions and reinforcement details in UHPFRC beams.
Beam designation Width (mm) Depth (mm) Length (mm) Fiber Tensile reinforcement ρt (%) ρv (%)

U-B3 180 270 4000 Steel 3-Ø13mm 0.90 –


U-B1 180 270 4000 Steel 3-Ø13mm 0.90 –
U-B2 180 270 4000 Steel 3-Ø13mm 0.90 –
U-B10 180 270 4000 PP*+Steel 3-Ø13mm 0.90 –
U-B11 180 270 4000 PP*+Steel 3-Ø13mm 0.90 0.79

PP*: Polypropylene fibers

3
S. Banerji, et al. Engineering Structures 208 (2020) 110316

total) and superplasticizer were added and mixed for 5 min until the tabulated values in Table 3. This can be attributed to the lower moisture
fresh concrete is consistent. Steel fibers were sprinkled and mixed for content adopted in the design concrete mix used for Batch 2 as com-
another 5 min to attain a homogenous mixture. Finally, polypropylene pared to that of Batch 1.
fibers are added and mixed for another 5 min. In order to obtain the
desired workability of UHPFRC, a high range water reducer (HRWR), 3.2. Instrumentation
which is a polycarboxylate based superplasticizer (Chryso 150), was
added to the batch mix [32]. This ensured sufficient workability was The instrumentation mounted in the test beams included thermo-
achieved in the batch mix. couples, displacement transducers and strain gauges. Type-K chromel-
As part of fabrication, plywood forms were assembled to achieve alumel thermocouples, 0.91 mm thick, were installed at two different
required internal dimensions in beams. Thermal curing is essential for cross sections (mid-span and quarter span) in each beam for measuring
the development of a denser microstructure of UHPFRC with the concrete and rebar temperatures. The location and numbering of the
completion of pozzolanic reactions for increased formation of calcium thermocouples in the cross section are shown in Fig. 2. The deflection of
silica hydrate (C-S-H) [33,34]. To attain in-situ high temperature each beam is measured at midspan as well as at the location of the two
curing, from heat of hydration of high cementitious binder contents in point loads using linear variable differential transformers (LVDTs).
UHPFRC, adequate insulation was provided in the beams formwork These LVDTs were placed outside the furnace (on the top of the beam)
using rigid Styrofoam and insulating blankets. Rigid Styrofoam in- since they cannot survive high temperature exposure within the fur-
sulation of 50 mm thickness was installed on two interior sides of the nace. LVDTs are connected to a well-insulated stiff threaded steel rod
framework and bottom side of the framework was provided with rigid attached to mid span and two load points in the beam. The steel rod
Styrofoam of 100 mm thickness. Insulating blankets were used to cover extends vertically to pass through a special opening in the furnace lid.
the casted full-scale beams to prevent heat loss, generated during hy- The strain gauges were mounted on two main longitudinal reinforce-
dration of the binder in UHPFRC. The temperatures developed in ments and one compression reinforcement for beam U-B11 with an
UHPFRC beams curing from the heat of hydration of the cementitious adhesive (glue) application. These strain gauges were of the high-
matrix were monitored. A sustained rise in temperature was observed in temperature foil strain gauge type, which usually is able to provide
the first 25 h of curing time with peak temperatures reaching to about reliable strain readings in temperature range of 20–350 °C. These high-
75 °C; further details on the curing process and data on temperature temperature strain gauges were used to obtain strain data at rebar level
measurements can be found elsewhere [31]. to supplement the data obtained externally though LVDTs.
In fabrication of UHPFRC structures, heat of hydration with surface
cooling effects can generate high temperature gradients with higher 3.3. Test apparatus
temperatures developing in the concrete core (due to heat of hydration
of cementitious components) as compared to regions closer to external The flexural behavior of the control beam U-B3 was evaluated at
surface of the beams [31,35]. Such non-uniform temperature distribu- ambient condition through a two-point specialized loading set-up as
tion can disrupt the hydration process and cause cracking in concrete shown in Fig. 3. In this set-up, two point loads can be applied on the top
from thermal stresses. Besides assisting in thermal curing, the insulation face of beam U-B3 through a displacement controlled actuator (MTS
provided in the formwork also helps to prevent such early age cracking machine with a capacity of 1500 kN). The other four UHPFRC beams
by maintaining relatively uniform temperatures within the casted were tested under combined effect of fire and structural loading using
beams. fire test furnace at Michigan State University (MSU) Civil Infrastructure
During fabrication of UHPFRC beams, cylindrical specimens of di- Laboratory. This furnace is designed to generate typical conditions,
mensions 76 mm by 152 mm were also cast for evaluating compressive such as temperature, structural loading, and heat transfer, to which a
strength. The cylinders were steam cured (80 °C) for 48 h and subse- structural member might be exposed during an actual fire incident. The
quently stored in controlled conditions of air maintained at 25 °C furnace details are illustrated in Fig. 4(a).
temperature and 50% relative humidity. The average compressive cy- The fire test furnace comprises of a steel framework supported by
linder strength of concrete measured at 28 days and on the day of the four steel columns and a fire chamber of 3.05 m in length, 2.44 m in
testing is tabulated in Table 3. width and 1.78 m in height. A loading frame comprising of steel beams
Despite the ease of manufacturing and lower production cost, and columns to apply realtime support and load conditions encloses the
UHPFRC used in the current study exhibits the characteristic material test furnace. The furnace is equipped with six gas burners, which are
properties (post cracking strain hardening, high compressive and ten- capable of producing maximum heat power of 2.5 MW. These six bur-
sile strength) of conventional UHPC without any coarse aggregates. ners are strategically placed on four walls of the furnace for uniform
Therefore, the change in mixing technique or use of locally available progression of heat energy within the furnace chamber. Six type-K
materials is expected to not have much impact on fire resistance of Chromel–Alumel thermocouples, are also placed on four walls of the
UHPFRC members. The moisture level (relative humidity) was mea- furnace to monitor furnace temperature during fire tests. The input gas
sured at a depth of 50 mm of the beam using a relative humidity probe and ventilation are controlled manually to maintain the average fur-
on the day of the fire test on each beam. The relative humidity of nace temperature consistent with a specified fire curve (standard or
UHPFRC beams with steel fibers (Batch 1) is higher than that of beams design fire exposure). All thermocouple, LVDT and load cell channels
with steel and polypropylene fibers (Batch 2) as can be seen from the are connected to a data acquisition system, which display and record

Table 3
Variables in tested UHPFRC beams.
Beam designation Fiber Fire exposure Applied load kN, (% of capacity) Relative humidity (%) Concrete strength (MPa) Age of specimen (months)
28-day Test day

U-B3 Steel Room temperature 97 (100%) – 160 167 12


U-B1 Steel Design Fire 1 38 (40%) 68.52 160 173 35
U-B2 Steel Design Fire 1 60(60%) 61.51 160 173 37
U-B10 PP*+Steel Design Fire 1 43(45%) 32.18 145 176 8
U-B11 PP*+Steel Design Fire 2 50(50%) 32.65 145 176 10

PP*: Polypropylene fibers.

4
S. Banerji, et al. Engineering Structures 208 (2020) 110316

Fig. 2. Location of strain gauges and thermocouples at various cross-sections in (a) beams U-B1, U-B2, U-B3 and U-B10, (b) beam B-11 (All units are in mm).

Fig. 3. Loading set up during tests on UHPFRC beams.

5
S. Banerji, et al. Engineering Structures 208 (2020) 110316

Fig. 5. Time-temperature curves for fire scenarios used in the fire tests.

and no shear. The test parameters are summarized in Table 3. The


maximum load carrying capacity of the control beam U-B3 was 97 kN.
The beams tested under fire condition were subjected to different load
levels within the range of 40 to 60% of the ultimate flexural capacity of
control beam, U-B3 evaluated at room temperature [31]. For the fire
resistance tests, the loading was applied 30 min prior the start of the
fire and this loading was stabilized till no further increase in beam
deformation could be measured. The applied load was then maintained
constant throughout the duration of fire exposure. Observations were
made every 5 min through the view ports in the furnace to record any
major changes in the specimen including occurrence of fire‐induced
spalling. Following the completion of fire resistance test and after
complete cool down of each beam to ambient temperature (around
Fig. 4. Structural fire test setup at MSU: (a) Furnace (b) Observation viewport. 25 °C), detailed observations on cracking and extent of spalling were
made. In addition, to gauge the extent of spalling, volumetric and
temperatures, strains and displacements in real time. There are two weight measurements were taken on each beam after the completion of
view ports on two opposite walls of the furnace for taking visual ob- fire resistance test.
servations during a fire test as shown in Fig. 4(b).
Each beam was placed into the furnace and subjected to a combi- 4. Test results
nation of structural loading and fire exposure. Only three sides (bottom
and two sides) were exposed to fire, while the top surface of the beam Data and observations generated during the above tests are utilized
was insulated with a 50‐mm layer of insulation (ceramic fiberfrax to trace the comparative response of UHPFRC beams. Relative fire
material) to prevent heat penetration from the top. This is similar to the performance of these beams is evaluated by comparing thermal re-
conditions encountered in practice where a concrete slab is present on sponse, structural response, spalling progression, and failure times.
the top side of the beam.
4.1. Thermal response

3.4. Test condition and procedure The measured rebar and concrete temperatures at mid-span in
beams U-B1, U-B2, U-10 and U-B11 are plotted in Fig. 6 as a function of
The control beam U-B3 was tested under ambient condition by in- fire exposure time. In the beams subjected to design fire DF1 (U-B1, U-
crementing the loading; in steps, till failure. The fire resistance tests B2 and U-B10), the temperatures in rebar and concrete increase with
were carried out by placing each UHPFRC beam in the furnace under fire exposure time, whereas in the beam subjected to design fire DF2 (U-
simply-supported conditions and exposing them to a desired fire ex- B11), the measured temperatures increase to a peak value and then
posure. Three out of the four tested UHPFRC beams (U-B1, U-B2, U- starts to decrease as per the targeted heating-cooling cycle applied on
B10, and U-B11) were tested under design fire exposure (DF1) to si- this beam. Since the initial portion of the DF2, prior to the decay phase,
mulate a typical office fire without a decay phase [36], till failure. To followed the same time temperature curve as DF1, all four beams had
investigate the effect of fire scenario on the fire response of UHPFRC same fire exposure up to 90 min and thus the rebar and concrete
beam, beam U-B11 was exposed to design fire scenario (DF2) com- temperature rise can be compared directly. The temperature measured
prising of heating phase of 90 min followed by a cooling phase of ap- at the quarter depth (h/4) from the top surface in beam U-B2 is aberrant
proximately 10 °C per minute to represent natural cooling in typical due to malfunctioning of thermocouple.
fires encountered in real life as shown in Fig. 5. It should be noted that In all four beams, the corner rebars experienced higher temperature
the rate of heating in all cases is slightly less severe than that re- rise than middle rebar. This can be attributed to peripheral location of
commended by ASTM E119 [37] to represent typical ventilation-con- corner rebar, which is subjected to heating from the side of the beam, as
trolled conditions encountered in buildings. well as the bottom surface. The concrete temperatures in layers farther
All beams were tested under two point loads, each of which was from the fire exposed bottom surface is lower than the layers closer to
placed at 1.4 m from the end supports as shown in Fig. 3. This setup the fire exposed surface. This trend is on expected lines and is attributed
ensured that the critical span (mid-span) was subjected to pure flexure to the low thermal conductivity and high specific heat of concrete,

6
S. Banerji, et al. Engineering Structures 208 (2020) 110316

Fig. 6. Temperature progression at various depths in beams: (a) U-B1, (b) U-B2, (c) U-B10, (d) U-B11 (All dimensions are in mm).

Fig. 7. Schematic illustration of spalling pattern in tested UHPFRC beams.

which delays temperature transmission into the inner layers of con- reported in many previous fire tests [24,38]. This difference in sectional
crete. It can be seen from the plotted trends in Fig. 6 that the measured temperature progression in UHPFRC beams can be attributed to fire-
temperature at the mid-depth of concrete is lower than that at the induced spalling that occurs in the compression zone (top layers) of the
quarter-depth (h/4) from bottom exposed surface of concrete. However, beam; which in turn exposes deeper layers (behind the spalled layer on
the temperature plots of UHPFRC beams reveal that the pace of tem- sides) of concrete directly to fire. The spalling that occurred is sche-
perature rise beyond mid-depth (at the three-fourth quarter (3 h/4) matically shown in Fig. 7 and further discussion is laid out in following
depth from fire exposed side and also on the unexposed side at the top sections.
surface) is similar to that of mid-depth, even though the mid-depth is Analysis of measured temperature data from tests show that load
nearer to fire exposed surface than the upper portion of the beam. Such level, fire exposure scenario and presence of PP fibers in concrete have
variation in temperature rise trends with time in upper portion of major influence on the temperature progression in UHPFRC beams. The
UHPFRC beam is quite different from that in NSC and HSC beams, as effect of these factors on the thermal response is through their influence

7
S. Banerji, et al. Engineering Structures 208 (2020) 110316

Fig. 9. Load deflection response of the beam U-B3 at room temperature.

beam U-B1, located at quarter depth, mid-depth and three-fourth


quarter depth from bottom surface and at time intervals of 25 to 40 min
and 60 to 65 min into fire exposure. The potential cause of the un-
dulations or peaks in the thermal response of beam U-B1 can be from
sudden temperature rise resulting from loss of cross-section due to lo-
calized spalling taking place in beam U-B1 at the sides of the beam.
These peaks, however, were not observed in measured temperature
trends in other tested UHPFRC beams due to lower levels of spalling
experienced by them as compared to beam U-B1.

4.2. Structural response

The deflection at mid span of the control beam U-B3 was measured
at each load increment using LVDTs installed on bottom surface of the
beam. Load-deflection response in beam U-B3, tested under flexural
loading, is plotted in Fig. 9 for the entire range of loading till failure.
The control beam exhibited four distinct stages of response i.e., linear
elastic stage until initiation of tensile cracking, post-cracking stage with
Fig. 8. Comparison of (a) rebar, (b) concrete temperatures as a function of fire enhanced cracking and their progression, onset of yielding in steel re-
exposure time. inforcement, and plastic deformation stage till peak load, followed by
attainment of failure. Tensile cracking in this control beam U-B3 started
with progression of cracking and spalling of concrete. To further illus- at total load level of 26.2 kN (resulting from two point loads). As the
trate variation of temperature trends in different UHPFRC beams, load increased further, stiffness in the beam decreased due to increased
temperature rise at rebars and two concrete locations (mid-depth and macro cracking and progression of these cracks. The strain in reinfor-
top surface) in the four tested beams is compared in Fig. 8. The tem- cing steel at the critical section was also monitored to gauge the
perature rise in beams with PP fibers (U-B10 and U-B11) occur at a yielding point in tensile reinforcement. The steel reinforcement yielded
slower rate than the beams without PP fibers (U-B1 and U-B2). This is at a total load level of 81.1 kN in beam U-B3, beyond which the beam
on expected lines since presence of polypropylene fibers in beams U- exhibited hardening and sustained increase of load carrying capacity.
B10 and U-B11 helped to mitigate spalling thus minimizing loss of cross The maximum load capacity of beam U-B3 was measured to be 97 kN.
section during fire exposure, thereby slowing down temperature rise in After reaching peak load, the beam continued to deform in a plastic
the interior of the section. In beams with PP fibers, the measured manner until failure occurred [31]. The ultimate deflection of the beam
temperature at rebars and top surface follow closely with each other. It was measured to be 107 mm.
can be observed that the temperature at mid-depth in beam U-B11 are The fire response of the four tested UHPFRC beams can be gauged
somewhat lower than that in beam U-B10. Due to the slightly higher through variation of mid span deflection with fire exposure time, as
load level (5%) in beam U-B11, more cracks might have opened up in plotted in Fig. 10(a). Only deflections measured through displacement
beam U-B11 as compared to beam U-B10. The tensile cracks have transducers are presented here because the data obtained through high
possibly contributed in releasing pore pressure, leading to lesser spal- temperature strain gauges was quite inconsistent beyond 200 °C and
ling and thus, slightly slower temperature rise in beam U-B11. thus, was deemed unreliable. Because of erratic nature, the strain gauge
The differences in temperature rise in the beams without PP fibers, data cannot be used to draw definitive conclusions. This type of erratic
U-B1 and U-B2, can be attributed to the extent of spalling, mainly re- measurements in strain gauges (due to instability of strain gauges be-
sulting from different loading levels which is discussed in detail in yond 300 °C) have been reported in numerous previous fire tests
Sections 4.2 and 4.3. Temperatures rise at higher pace in beam U-B1 [20,39]. The progression of deflection in each beam can broadly be
(subjected to lower load level) as compared to other beams due to pore grouped under three stages. In stage 1; i.e. the first 40 min of fire ex-
pressure buildup leading to higher level of spalling in this beam. Some posure, deflections in all four beams increase at a slow and steady pace,
undulations in the form of peaks can be seen in the sectional time- and this is mainly influenced by level of structural loading present in
temperature trends of beam U-B1 plotted in Fig. 6(a) and Fig. 8. Spe- the beam and extent of thermal strains resulting from the development
cifically, the temperature peaks were recorded by thermocouples in of thermal gradients along the beam depth. Beam U-B2, which was
subjected to a higher load level (60% of its room temperature capacity)

8
S. Banerji, et al. Engineering Structures 208 (2020) 110316

of strength and reduced loss of concrete cross-section (due to minimal


fire-induced spalling) in these beams. Upon comparison of structural
response of beams without PP fibers, it can be seen that the deflection
rise in beam U-B1 is at a higher pace than that in U-B2 and this can be
attributed to higher level of spalling occurring in beam U-B1.
In stage 3; i.e. beyond 60 min of fire exposure for beams U-B1 and
U-B2, and beyond 90 min for beams U-B10 and U-B11; deflections in-
crease at a very rapid pace. This can be mainly attributed to the rapid
degradation in strength and modulus properties of concrete and rebars.
In addition, Fig. 10(a) shows a drastic increase in the beam deflections
prior to failure. This trend is mainly due to yielding of steel and creep
strains that become predominant at high temperature levels (beyond
500 °C), just before the failure is attained. However, due to the presence
of a cooling phase, beam U-B11 did not attain such high temperatures
and thus, significant creep deformation did not occur in this beam.
Beyond 130 min, midspan deflection in beam U-B11 begins to recover
as temperatures in beam U-B11 begin to cooldown during the cooling
phase of fire exposure (design fire DF2). However, upon cooling down
completely to ambient temperature, only 14% of the final deflection in
U-B11 reverted back and a large portion of the deflection remained
unrecovered as shown in Fig. 10(b). The reduction in yield strength of
reinforcing steel is mostly irrecoverable at temperatures in excess of
500 °C [25,40]. In beam U-B11, the temperatures in corner rebars ex-
ceeded only slightly beyond 500 °C and temperature in middle rebar
was below 500 °C. Thus, the extent of recovery in deflection in beam U-
B11 can be attributed to recovery in yield strength of reinforcing steel
upon cooldown. The large permanent deflection can be attributed to the
unrecoverable residual plastic strains in concrete and rebars, and
transient creep strains in concrete [41]. In addition, loss of cross-section
due to spalling in the compressive zone on the sides of the beam U-B11
during fire exposure, contributed to irrecoverable deflections in the
beam.
Just prior to the fire exposure (test), the deflection in each beam was
similar to that of the control beam at that applied loading level (which
Fig. 10. Midspan deflection as a function of time in (a) all UHPFRC beams, (b) was 40–60% of flexural capacity of control beam). With the progression
beam U-B11. in the fire exposure, the deflections in the fire exposed beams increased
with time. The deflection in beams U-B1, U-B2, and U-B10, which were
undergoes slightly higher deflection as compared to the other three subjected to 40%, 60%, and 45% flexural capacity, reached to 118 mm,
beams with lower level of loading. Spalling started in all the four beams 133 mm, and 162 mm, respectively just prior to failure. The deflections
at about 10 min into fire exposure but was the highest in beam U-B1. in these beams at failure were higher than recorded deflections in the
Since temperatures in concrete and steel reinforcement during stage 1 control beam at failure (107 mm). This can be attributed to significant
remained low (below 400 °C), these materials do not experience much loss of stiffness and creep effects, due to high temperatures reached in
degradation in strength or modulus in this stage, keeping the rise in the cross-section.
deflection to low levels.
In stage 2 of fire exposure, deflection increases at a relatively higher 4.3. Spalling pattern and failure modes
pace in all four beams, and this is mainly due to higher mechanical
strains developing due to faster degradation of strength and modulus The progression and extent of spalling during each fire test was
properties in concrete and steel reinforcement, as a result of higher gauged as discussed in Section 3.4. These measurements are summar-
sectional temperatures (in excess of 400 °C) in the beams. Stage 2 ized in Table 4. The spalled volume across the length of beam was non-
period in beams U-B1 and U-B2 (made without polypropylene fibers), is uniform owing to non-homogenous nature of concrete. Hence, the
between 40 and 60 min of fire exposure, whereas, for beams U-B10 and maximum spalling depth was measured by dividing each beam into
U-B11 (made with polypropylene fibers), stage 2 represents a period segments of 300 mm along its entire length, and the average of the
from 40 to 90 min of fire exposure. The longer duration of stage 2 re- maximum spalling depth is calculated. As can be seen in Table 4, the
sponse in beams with PP fibers can be attributed to gradual degradation maximum spalling depth is similar in the tested UHPFRC beams.

Table 4
Summary of fire test results.
Beam Fiber Fire exposure Applied loading kN, Maximum spalling Average maximum Spalled weight Extent of Fire resistance
designation (% of capacity) depth (mm) spalling depth (mm) ratio (%) spalling (min)

U-B1 Steel DF*1 38 (40%) 44 38 13.20% Severe 75


U-B2 Steel DF1 60 (60%) 32 19 7.50% Severe 78
U-B10 PP* + Steel DF1 43 (45%) 32 16 7.30% Severe 114
U-B11 PP + Steel DF2 50 (50%) 32 13 5.40% Moderate No Failure

*PP: Polypropylene
*DF: Design Fire

9
S. Banerji, et al. Engineering Structures 208 (2020) 110316

However, the average maximum spalling depth is variant in each beam schematic representation of section (with the spalling pattern) is shown
and aligns with the measured spalled weight ratio, providing a more in Fig. 11. Although all four beams were exposed to fire from three
representative measurement of spalling depth. sides, much of the spalling was mainly in upper compression zone on
Spalling in all four beams (including the beams with PP fibers), either side of the beams with only minor levels of spalling or scaling at
started after about 10 min into fire exposure and this was accompanied the bottom surface, as can be seen in Fig. 11. The extent of spalling in
with loud bangs. The spalling was violent as concrete pieces were hit- the tested UHPFRC beams is mainly dependent on the permeability in
ting the walls of the furnace with high velocity. Around 40 min into fire the concrete, as all beams had similar tensile strength to withstand
exposure, this explosive spalling stopped. In beams U-B1 and U-B2, generated stresses, through the addition of steel fibers in same quantity
fabricated without polypropylene fibers, spalling recommenced after in each batch mix. Permeability under elevated temperature exposure is
60 min of fire exposure (second round of spalling). This can be attrib- influenced by the presence of polypropylene fibers and cracking pattern
uted to heating of inner concrete layers, which were subjected to direct that develops, which in turn depends on the level of applied loading
fire exposure after early spalling. Concrete in UHPFRC beams without during fire exposure. As presented in Fig. 11, beam U-B1 experienced
PP fibers have low permeability and when subjected to heating, high maximum spalling (13.2% by weight) due to absence of PP fibers and
levels of pore pressure build-up again due to temperature induced lower cracking developed as this beam was subjected to lower load
moisture migration to interior impermeable parts of the beam cross- level (40%). The extent of spalling in beam U-B2 (7.5% by weight) is
section. However, concrete in beams fabricated with PP fibers, U-B10 much lower due to the higher level of applied loading (60%), which
and U-B11, did not encounter the second round of spalling and this can aided in crack development and this way the pore pressure could be
be attributed to the subsiding of pore pressure through microchannels released. The percentage of spalled concrete in beam U-B10 was also
enabled by melting of polypropylene fibers that occur around 160 °C. lower (7.3%) than the beams without PP fibers due to dissipation of
The overall intensity of spalling and the violent sounds of concrete pore pressure through melting of polypropylene fibers at about 160 °C.
chunks hitting the walls of furnace were significantly less intensive The extent of spalling in beam U-B11 (with PP fibers) is further lower
during the fire tests of beams with PP fibers. (5.4%) and this is due to microcracking induced by relatively higher
The state of UHPFRC beams after the fire tests, together with load ratio (50%) on this beam.

ST: Steel, PP: Polypropylene

Fig. 11. Fire test results: (a) state of UHPFRC beams after fire tests, (b) bottom surface in tested beams, (c) schematic illustration of spalling and cracking pattern in
tested beams.

10
S. Banerji, et al. Engineering Structures 208 (2020) 110316

to that of control beam U-B3 at room temperature. However, the


number of cracks developed in beams under fire were significantly
higher and also cracks propagated deeper into compression zone as
compared to control beam. The development of such large number of
microcracks in the tension face of the beam can be attributed to the
bridging effect facilitated by the presence of steel fibers in UHPFRC
[3,31]. The macrocrack at mid-span in beams U-B2 and U-B10 propa-
gated gradually to the top layer of concrete and led to breaking up of
these beams in two parts. Beam U-B1 failed abruptly in a brittle manner
as compared to a gradual failure experienced in beams U-B2 and U-B10.
The fourth beam, U-B11, did not fail since the fire exposure had a well-
Fig. 12. Localized compression zone failure in UHPFRC beam.
defined decay phase and this resulted in a partial recovery of strength
and stiffness in the beam when the cooling phase started.
The level of spalling influenced the failure modes in the UHPFRC
The stress build up in concrete due to temperature induced vapor beams. Due to the excessive spalling in the upper portions of the beam,
pressure, generated during exposure to fire, cannot escape due to ex- the concrete in compression zone attained ultimate strain at certain
tremely low permeability of UHPFRC. The concrete permeability varies locations in the beam before yielding of tensile steel reinforcement,
within the cross section of the beam due to crack patterns resulting resulting in localized crushing in top concrete. The localized top
from variation in the level of bending moment resulting from applied crushing phenomenon was observed in beams U-B1 and U-B11, and is
loading. The higher level of cracking in concrete in the tension zone shown in Fig. 12. Beams U-B2 and U-B10 did not experience localized
(closer to the bottom most layers of the beam), lead to an increased top crushing (compressive cracking) as the yielding of tensile re-
permeability at those layers and thus lower pore pressure. However, inforcement followed by rebar rupture occurred in these beams. This
due to absence of tensile cracking in the upper portion of concrete phenomenon of localized crushing in top concrete layers is unique to
(specially on the sides), pore pressure is higher in these portions and UHPFRC beams and not observed in NSC or HSC beams, where fire-
contribute to higher resultant tensile stress, which in turn results in induced spalling in beams mostly resulted in loss of concrete in tensile
higher spalling in the upper portion of the UHPFRC beam. zone (at bottom surface) and thus exposure of tensile reinforcement
This trend of predominant spalling in the compressive zone of the directly to fire [42].
UHPFRC beam is quite different from that observed in NSC and HSC
beams [25,26,42], where major portion of spalling was in tension face 4.4. Fire resistance
(bottom surface) of the beam. Based on previously reported test data, in
NSC beams, the extent of spalling is minimal or almost negligible The measured fire resistance (failure time) in the four tested
throughout the fire exposure. In few of the previous fire tests on NSC UHPFRC beams is given in Table 4. The time to failure is defined as the
beams, minor spalling was observed but only just few minutes prior to fire resistance for the beam and failure is said to occur when the
failure, which has minor influence on the fire performance of the beam. strength of the beam decreases to a level at which the beam cannot
Unlike NSC beams, some level of spalling occurs in HSC beams under sustain the effects of applied loading. Three out of the four tested
certain fire conditions and the spalling pattern was found to be de- UHPFRC beams that were subjected to design fire DF1, without cooling
pendent on fire scenario, load level and support conditions [24]. Ob- phase, attained failure. The fourth beam, U-B11 which was subjected to
servations in previous fire tests indicate that spalling in HSC beams is design fire DF2, with a well-defined cooling phase, did not fail. The
usually confined to the bottom surface and edges of the beam; and variations of failure times in different beams can be attributed to var-
occurred after 40 min of fire exposure [24,25]. This type of late stage iations in test conditions (fire scenario) and beam characteristics
spalling, also known as corner spalling or sloughing off, can be attrib- (loading, presence of polypropylene fibers).
uted to the thermomechanical stresses in the surface giving rise to a The fire resistance of the beams U-B1 and U-B2, made without
crack pattern at corners and edges. Due to the late onset of this spalling, polypropylene fibers, is 75 and 78 min respectively, and is much lower
the concrete tensile strength had already reduced from fire exposure than that of the beam U-B10, with polypropylene fibers, at 114 min.
and thus, the corners (edges) tend to fall-off owing to thermal cracking This increased fire resistance in beam U-B10 can be clearly attributed to
[43]. In contrast, spalling in compression zone similar to UHPFRC the contribution of polypropylene fibers in mitigating spalling, which in
beams, has been observed only in very few tests in HSC beams turn helps to achieve the higher fire resistance in U-B10. Beam U-B1
[25,26,42], during the early stages of fire exposure (after 10 min). was subjected to a lower load level (40%) as compared to U-B2 (60%);
However, the spalling in such HSC beams was much less severe than however, beam U-B2 had higher fire resistance (78 min) as compared to
UHPFRC beams in terms of spalled volume and its effect on thermal and beam U-B1 (75 min). This is because under higher loads, the extent of
structural response of the beam. spalling in UHPFRC beams is lower due to the release of pore pressure
In addition, it can be concluded from the previous tests that the through load induced cracks, which in turn resulted in higher fire re-
nature and location of spalling depends on the time of occurrence; early sistance in beam U-B2.
stage spalling is explosive and mainly in the compression zone, whereas
intermediate and later stage spalling are non-explosive and in the ten- 5. Conclusions
sion zone of the beam. According to the fire test observations, UHPFRC
is more susceptible to early stage explosive spalling in the compression Based on the results generated in this experimental study, the fol-
zone with a second round of spalling in beams without PP fibers. This lowing conclusions can be drawn on the response of UHPFRC beams
spalling pattern is distinctive to UHPFRC and can be attributed to its under fire exposure:
very densely packed microstructure, with much lower permeability, as
compared to conventional NSC and HSC.
Of the four beams tested under fire exposure, three beams, namely
• Ultra high performance fiber reinforced concrete beams are highly
susceptible to fire-induced spalling due to their dense micro-
U-B1, U-B2 and U-B10, failed in flexural mode exhibiting a distinct structure, and lower permeability and this can lead to lower fire
flexural cracking pattern in the tension zone through formation of resistance in UHPFRC members, as compared to conventional con-
multiple microcracks, accompanied with the spread of a single macro- crete members.
crack in the mid-span region. This cracking and failure pattern is similar
• In UHPFRC beams, fire induced spalling mainly occurs in the upper

11
S. Banerji, et al. Engineering Structures 208 (2020) 110316

portion (compression zone), which is in contrast to NSC and HSC porous ceramic fine aggregate as an internal curing material. Constr Build Mater
beams where majority of spalling is confined to fire exposed bottom 2019;206:219–25.
[9] Lee J-H, Sohn Y-S, Lee S-H. Fire resistance of hybrid fibre-reinforced, ultra-high-
surface and bottom corners. This pattern of spalling in compression strength concrete columns with compressive strength from 120 to 200 MPa. Mag
zone results in faster temperature rise in the inner compressive Concr Res 2012;64:539–50.
layers of concrete (including compression rebars). [10] Kahanji C, Ali F, Nadjai A. Explosive spalling of ultra-high performance fibre re-

• The addition of polypropylene fibers to UHPFRC significantly re- [11]


inforced concrete beams under fire. J Struct Fire Eng 2016;7:328–48.
Khoury GA. Effect of fire on concrete and concrete structures. Prog Struct Mat Eng
duces the extent of fire-induced spalling in UHPFRC beams and this 2000;2:429–47.
in turn enhances fire resistance of the beam. [12] Kodur VKR, Fu-Ping Cheng, Tien-Chih Wang, Sultan MA. Effect of strength and fiber

• Load level and fire scenario have influence on the extent of spalling
reinforcement on fire resistance of high-strength concrete columns. J Struct Eng
2003;129:253–9.
and fire performance of UHPFRC beams. The extent of spalling is [13] Kodur VKR, Dwaikat MB. Effect of fire induced spalling on the response of re-
less severe in UHPFRC beams under higher load levels due to alle- inforced concrete beams. Int J Concr Struct Mater 2008;2:71–81.
[14] Bazant ZP. Analysis of Pore Pressure, Thermal Stress and Fracture in Rapidly Heated
viation of pore pressure resulting from increased cracking in the
Concrete. International Workshop on Fire Performance of High-Strength Concrete.
tension zone of the beam. Also, UHPFRC beams exhibit better per- Proceedings. Appendix B: Workshop Papers. B10, Gaithersburg, MD: NIST; 1997, p.
formance under design fire exposure with distinct cooling phase, as 155–64.
compared to standard fire exposure. [15] Anderberg Y. Spalling phenomenon of HPC and OC. NIST SP 919, Gaithersburg,
MD: NIST; 1997, p. 69–75.
[16] Harmathy TZ. Fire safety design and concrete; 1993.
CRediT authorship contribution statement [17] Ahmad S, Rasul M, Adekunle SK, Al-Dulaijan SU, Maslehuddin M, Ali SI.
Mechanical properties of steel fiber-reinforced UHPC mixtures exposed to elevated
temperature: effects of exposure duration and fiber content. Compos B Eng
Srishti Banerji: Methodology, Formal analysis, Investigation, Data 2019;168:291–301.
curation, Writing - original draft. Venkatesh Kodur: [18] Shi C, Wu Z, Xiao J, Wang D, Huang Z, Fang Z. A review on ultra high performance
Conceptualization, Methodology, Writing - review & editing, concrete: Part I. Raw materials and mixture design. Constr Build Mater
2015;101:741–51.
Supervision, Funding acquisition. Roya Solhmirzaei: Investigation, [19] Li Y, Tan KH, Yang E-H. Influence of aggregate size and inclusion of polypropylene
Writing - review & editing. and steel fibers on the hot permeability of ultra-high performance concrete (UHPC)
at elevated temperature. Constr Build Mater 2018;169:629–37.
[20] Khaliq W, Kodur V. Effectiveness of polypropylene and steel fibers in enhancing fire
Declaration of Competing Interest resistance of high-strength concrete columns. J Struct Eng 2018;144:04017224.
[21] Kodur VKR. Guidelines for fire resistance design of high-strength concrete columns.
The authors declare that they have no known competing financial J Fire Prot Eng 2005;15:93–106.
[22] Kodur VKR, Phan L. Critical factors governing the fire performance of high strength
interests or personal relationships that could have appeared to influ-
concrete systems. Fire Saf J 2007;42:482–8.
ence the work reported in this paper. [23] Ali F, Nadjai A, Silcock G, Abu-Tair A. Outcomes of a major research on fire re-
sistance of concrete columns. Fire Saf J 2004;39:433–45.
Acknowledgements [24] Dwaikat MB, Kodur VKR. Response of restrained concrete beams under design fire
exposure. J Struct Eng 2009;135:1408–17.
[25] Agrawal A, Kodur V. Residual response of fire-damaged high-strength concrete
The authors wish to acknowledge the support of U.S. Airforce beams. Fire Mater 2019;43:310–22.
Research Laboratory (AFRL), Metna Company, and Michigan State [26] Choi EG, Shin YS. The structural behavior and simplified thermal analysis of
normal-strength and high-strength concrete beams under fire. Eng Struct
University for undertaking this research. Any opinions, findings, con- 2011;33:1123–32.
clusions, or recommendations expressed in this paper are those of the [27] Liang X, Wu C, Yang Y, Li Z. Experimental study on ultra-high performance concrete
authors and do not reflect the position, policy; or views of the sponsors. with high fire resistance under simultaneous effect of elevated temperature and
impact loading. Cem Concr Compos 2019;98:29–38.
The authors would like to thank Sia Ravanbakhsh for his help in [28] Kahanji C, Ali F, Nadjai A, Alam N. Effect of curing temperature on the behaviour of
carrying out experimental studies. Also, the authors would like to thank UHPFRC at elevated temperatures. Constr Build Mater 2018;182:670–81.
Prof. Parviz Soroushian for his guidance on UHPFRC mix design and [29] Hou X, Ren P, Rong Q, Zheng W, Zhan Y. Comparative fire behavior of reinforced
RPC and NSC simply supported beams. Eng Struct 2019;185:122–40.
fabrication of UHPFRC beams.
[30] Chen Y, Matalkah F, Yu Y, Rankothge W, Balachandra A, Soroushian P.
Experimental investigations of the dimensional stability and durability of ultra-
Appendix A. Supplementary material high-performance concrete. Adv Mater Sci 2017;6:1–8.
[31] Kodur V, Solhmirzaei R, Agrawal A, Aziz EM, Soroushian P. Analysis of flexural and
shear resistance of ultra high performance fiber reinforced concrete beams without
Supplementary data to this article can be found online at https:// stirrups. Eng Struct 2018;174:873–84.
doi.org/10.1016/j.engstruct.2020.110316. [32] Sbia LA, Peyvandi A, Lu J, Abideen S, Weerasiri RR, Balachandra AM, et al.
Production methods for reliable construction of ultra-high-performance concrete
(UHPC) structures. Mater Struct 2017;50:7.
References [33] Chen T, Gao X, Ren M. Effects of autoclave curing and fly ash on mechanical
properties of ultra-high performance concrete. Constr Build Mater
[1] Yoo D-Y, Yoon Y-S. A review on structural behavior, design, and application of 2018;158:864–72.
ultra-high-performance fiber-reinforced concrete. Int J Concr Struct Mater [34] Bahedh MA, Jaafar MS. Ultra high-performance concrete utilizing fly ash as cement
2016;10:125–42. replacement under autoclaving technique. Case Stud Constr Mater 2018;9:e00202.
[2] Gu C, Ye G, Sun W. Ultrahigh performance concrete-properties, applications and [35] Sbia LA, Peyvandi A, Harsini I, Lu J, Abideen SU, Weerasiri RR, et al. Study on field
perspectives. Sci China Technol Sci 2015;58:587–99. thermal curing of ultra-high-performance concrete employing heat of hydration.
[3] Yoo D-Y, Banthia N, Yoon Y-S. Flexural behavior of ultra-high-performance fiber- ACI Mater J 2017;114:733–44.
reinforced concrete beams reinforced with GFRP and steel rebars. Eng Struct [36] Shakya AM, Kodur VKR. Response of precast prestressed concrete hollowcore slabs
2016;111:246–62. under fire conditions. Eng Struct 2015;87:126–38.
[4] Wang W, Wu C, Liu Z. Compressive behavior of hybrid double-skin tubular columns [37] ASTM E119-19. Standard Test Methods for Fire Tests of Building Construction and
with ultra-high performance fiber-reinforced concrete (UHPFRC). Eng Struct Materials. West Conshohocken, PA: American Society of Testing Materials; 2019.
2019;180:419–41. [38] Wu HJ, Lie TT, Hu JY. Fire resistance of beam slab specimens: experimental studies.
[5] Wang W, Wu C, Li J, Liu Z, Zhi X. Lateral impact behavior of double-skin steel Internal Report/National Research Council of Canada, Institute for Research in
tubular (DST) members with ultra-high performance fiber-reinforced concrete Construction; No 641; 1993.
(UHPFRC). Thin-Walled Struct 2019;144:106351. [39] Williams B, Kodur V, Green MF, Bisby L. Fire endurance of fiber-reinforced polymer
[6] Wang W, Wu C, Li J, Liu Z, Lv Y. Behavior of ultra-high performance fiber-re- strengthened concrete T-beams. ACI Struct J 2008;105:60.
inforced concrete (UHPFRC) filled steel tubular members under lateral impact [40] Lie TT. Structural fire protection. American Society of Civil Engineers 1992.
loading. Int J Impact Eng 2019;132:103314. [41] Kodur VKR, Alogla SM. Effect of high-temperature transient creep on response of
[7] Japan Society of Civil Engineers (JSCE). Recommendations for design and con- reinforced concrete columns in fire. Mater Struct 2017;50:27.
struction of ultra high strength fiber reinforced concrete structures; 2006. [42] Dwaikat MB, Kodur VKR. Fire induced spalling in high strength concrete beams.
[8] Ozawa M, Subedi Parajuli S, Uchida Y, Zhou B. Preventive effects of polypropylene Fire Technol 2010;46:251.
and jute fibers on spalling of UHPC at high temperatures in combination with waste [43] Hertz KD. Limits of spalling of fire-exposed concrete. Fire Saf J 2003;38:103–16.

12

You might also like