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IOM Smart Link Wired Controller - 22.08.2021
IOM Smart Link Wired Controller - 22.08.2021
IOM Smart Link Wired Controller - 22.08.2021
Smart Link
LCD Wired Controller
Air Cooled
50UB Vertical Packaged Systems
40AB / 38BB Split Systems
Page 0 of 23
2021 / 2022
1. Description, Application and Features of Smart Link LCD Wired Controller
1.1 Description
LCD Smart link wired controller is a sequential controller suitable to be used for Air cooled split
and vertical packaged commercial systems for both cooling only and cooling with electric heaters
models
1.2 Application:
➢ Compressor system (Selectable) : 1 – 2 individual circuits ( stages )
➢ Electric heater (Selectable) : 2 stages with enable / disable selection.
➢ RS-485 port (For Modbus BMS control)
1.3 Features
➢ Operation Mode Selection Cool – Heat – Fan Only – Dry
➢ Indoor Blower Speed Selection : Single Speed
➢ Key Lock function
➢ Temperature setting 16 ~ 30 °C
➢ Time & Date Setting : Days, AM, PM
➢ Timer ON / OFF
➢ Auto restart function with backup memory.
When the power failure is happened during the air conditioner operation, the microprocessor of
the printed circuit board will memorize the operation setting. After the power is recovered, the
air conditioner operates automatically ( without remote control after elapse of compressor time
delay ), according to the previous operation settings.
➢ Various Temperature Readings Display
➢ Self Diagnostic Error Code Display
➢ Heater & Compressor Operation Status Display
➢ Sequential control and balance loading (with up to 2 compressors) for sizes 110-145-190-250-300
➢ Display and show compressors operation loading sequence.
➢ Can be connected to Building Management System BMS ( Modbus Protocol ) through RS-485
connection port ( From the main PCB ).
1.4 All control parameters are preset with default value and protected with password to prevent
unauthorized access.
Page 1 of 23
2. Dimensions of Smart Link LCD Wired Controller
Dimensions (mm)
Page 2 of 23
3. Installation of Smart Link LCD Wired Controller
SAFETY PRECAUTION
• Read the safety precautions carefully before installing the wired controller.
• Stated below are important safety issues that must be obeyed.
• Confirm there is no abnormal phenomena during test operation after complete the installation.
• Meaning of marks :
WARNING Means improper handling may lead to personal death or severe injury.
CAUTION Means improper handling may lead to personal injury or property loss.
WARNING
• Please entrust the distributor or professionals to install the wired controller.
Installation by other persons may lead to imperfect installation, electric shock or fire.
• Reinstallation must be performed by professionals.
• Improper installation may lead to electric shock or fire.
• A random installation may cause abnormal operation, electric shock or fire.
CAUTION
• Do not install the wired controller in a place vulnerable to leakage of flammable gases.
• Only use standard cabels provided with the unit to connect the sensors ( for split units ) and
wired control.
Page 3 of 23
4. Accessories
Standard Accessories Supplied from The Factory
DESCREPTION QTY SHAPE USE
Connections Cables
for Sensors ( supplied ▪ Used only with Split Systems
with evaporator unit ) ▪ Field connection
For Sizes 55K – 90K ▪ To connect the sensors in indoor
3
unit with PCB in outdoor unit.
For Sizes 110K – 145K – ▪ This cable 30 meters long.
4
190K – 250K – 300K
▪ Can be connected to BMS for
USB used with
1 complete control solutions.
BMS connections
▪ Field connection.
Page 4 of 23
5. Control Functions of Smart Link LCD Wired Controller
1. On/Off
2. Mode of operation
Press button to select mode of operation: Heating, Cooling, Fan only, Dehumidify
4. Key lock
4.1. Press and hold and buttons for 1 second to activate keylock
5. Temperature setting
6. Clock setting
6.1.2. Press button to save (Auto save when there is no input for 6s)
7.3. To set timer, press button once, temperature display area shows ‘—1’ and timer symbol
blinks.
7.3.3. Press button to select timer set number (maximum 4 set in a day),
7.3.10. Press and hold button for 1s to cancel current timer setting, clock area displays ‘-:--‘
7.3.11. Press and hold button for 3s to cancel all timer setting, day display area all lights up,
clock display area displays ’-:--‘
7.3.12. Timer setting will be saved and exit automatically if there is no input for 30s
Page 6 of 23
Control Functions of Smart Link LCD Wired Controller
8. Check various temperature readings
8.1. Press and hold and button for 3 seconds to enter various temperature
readings page
8.2. Error code display area shows unit number; Temperature display area shows category; Clock
8.5. Press button to exit ( Auto exit when there is no input for 60 seconds )
8.6.2 For Two Stage Cool / Two Stage Heat Split System or Vertical Packaged System
Sizes 110K – 145K – 190K – 250K – 300K
Page 7 of 25
Control Functions of Smart Link LCD Wired Controller
and press button within 3 seconds to enter limited operation time setting
9.4 Press or button to select password for first digit and press
9.6 Temperature display area shows parameter category and correspondence category value will be
9.11 Press and hold button for 1 second to save and exit
9.12 Press and hold button for 1 second to exit without save
2. Error reset
3. Functional test
11.1 Press and hold button and button for 3 seconds within 1 minute upon
power on to test function on mainboard
11.2 Use for PCB testing only
Page 8 of 25
12 Error Code Display For 1 Stage Cool / 2 Stages Heat
• Error code display area symbol lights up and error code shows during system error
• All error codes ( if more than 1 ) will be showed one after another
• Press button to clear error ( for those with error rectified only )
• Error codes table reference
Description
Error Indication
Reason
Contact open : Compressor, electric heaters, indoor blower, outdoor blower stop
01 Phase Reversal / Loss Error
Contact closed : System resumes after error repair
Contact open : Compressor, electric heaters, indoor blower, outdoor blower stop
02 Indoor Blower Motor Error
Contact closed : System resumes after error repair
03 Outdoor Blower Motor Error
Contact open : Corresponding system stops
Contact closed : System resumes after error repair
04
High pressure protection ( Cool mode - Dehumidify mode “Dry” )
Compressor High Pressure Protection / • Contact open for 1 second or more: Correspondence compressor stops,
07 Compressor Overload Protection indoor blower continues to operate
• System resume after error cleared (Manual reset)
Low pressure protection ( Cool mode - Dehumidify mode “Dry” )
• Checking by-passed for the first 30 seconds after compressor started
• Contact open for 30 seconds or more : Correspondence compressor stops,
indoor blower continues to operate.
• System resume after error cleared.
08 Compressor Low Pressure Protection
• For auto reset low pressure type, system resume after error clear ( automatic reset ) if 3
( three ) low pressure errors occur in 2 hours, you have to reset manually from wired control.
• For manual reset low pressure type, you have to reset from the low pressure switch itself
every error occurrence. For 3 ( three ) sequential occurrences in 2 hours wired controller need
to be reset manually.
Electric heater failure ( Heat mode only )
• During error : All electric heaters stop
15 Electrical Heater Error
• System resume after error cleared ( Manual reset only )
• Indoor blower stops after 60 seconds
1. During cool and heat mode:
• Indoor blower continue to operate while compressor, electric heaters, and outdoor fan stop
Return Air Temperature Sensor Error
16 ( Open sensor or shorted sensor )
• System resumes after error cleared
2. During fan only mode:
• Indoor blower continue to operate as normal
Outdoor Air Temperature Sensor Error During cool mode and dry mode
17 ( Open sensor or shorted sensor ) • No control over outdoor fan
During cool mode and dry mode
Supply Air Temperature Sensor Error
18 ( Open sensor or shorted sensor )
• No control over indoor coil anti-freeze using supply air temperature sensor
( Anti freeze in this circumstances will be controlled by indoor coil temperature sensor only)
During cool mode and dry mode (3 minutes by-passed after compressor cut in):
Indoor Coil Temperature Sensor
19 ( Open sensor or shorted sensor )
• Correspondence compressor stops
Not applicable during heat and fan only mode
Indoor coil anti freeze protection (Applicable only in cool mode)
Indoor Coil Anti Freeze Protection • When Indoor coil temperature ≤ 0°C for 1 min and compressor started for at least 10 min
• Compressor stops and system report error
1. Excessive dirt on the indoor coil • Error automatically reset when indoor coil temperature ≥ 12°C for 1 min
25 2. Clogged air filters Anti-freeze (Control using supply air)
3. Low ambient temperature operation • When supply air temperature ≤ Tcpoff (Default 5°C) – compressor stop
of cool mode. • When supply air temperature ≥ (Tcpoff + Tdif) (Tdif default 5°C) for 1 min
System resumes
Refrigerant leak protection
• Applicable only after compressor operated for 30 minutes
• System will enter refrigerant leak protection when :
29 Circuit Refrigerant Leak
- During cool mode, indoor coil temperature > 24°C
- During protection, indoor blower continue to operates, compressor and outdoor fan stop
• Error can only be reset manually
Main board and wallpad communication
99 error
OFF DI1 Is Disconnected From COM 2
Notes :
• Outdoor air temperature sensor error, Supply air temperature sensor error & Coil temperature sensor errors appear during Cool &
Dry modes only.
• When return air temperature sensor is dislocated, the reading is taken from the sensor of wired controller.
Page 9 of 25
13 Error Code Display For 2 Stages Cool / 2 Stages Heat
• Error code display area symbol lights up and error code shows during system error
• All error codes ( if more than 1 ) will be showed one after another
• Press button to clear error ( for those with error rectified only )
• Error codes table reference
Description
Error Reason
Indication
Contact open : Compressor, electric heaters, indoor blower, outdoor blower stop
01 Phase Reversal / Loss Error
Contact closed : System resumes after error repair
Contact open : Compressor, electric heaters, indoor blower, outdoor blower stop
02 Indoor Blower Motor Error
Contact closed : System resumes after error repair
03 Outdoor Blower Motor Error
Contact open : Corresponding system stops
Contact closed : System resumes after error repair
04
1st Compressor High Pressure Protection / High pressure protection ( Cool mode - Dehumidify mode “Dry” )
07 Compressor Overload Protection • Contact open for 1 second or more: Correspondence compressor stops,
2nd Compressor High Pressure Protection / indoor blower continues to operate
09 Compressor Overload Protection • System resume after error cleared (Manual reset)
Low pressure protection ( Cool mode - Dehumidify mode “Dry” )
• Checking by-passed for the first 30 seconds after compressor started
08 1st Compressor Low Pressure Protection
• Contact open for 30 seconds or more : Correspondence compressor stops,
indoor blower continues to operate.
• System resume after error cleared.
• For auto reset low pressure type, system resume after error clear ( automatic reset ) if 3
( three ) low pressure errors occur in 2 hours, you have to reset manually from wired control.
10 2nd Compressor Low Pressure Protection
• For manual reset low pressure type, you have to reset from the low pressure switch itself
every error occurrence. For 3 ( three ) sequential occurrences in 2 hours wired controller
need to be reset manually.
Electric heater failure ( Heat mode only )
• During error : All electric heaters stop
15 Electrical Heater Error
• System resume after error cleared (Manual reset only)
• Indoor blower stops after 60 seconds
1. During cool and heat mode:
• Indoor blower continue to operate while compressor, electric heaters, and outdoor fan stop
Return Air Temperature Sensor Error
16 ( Open sensor or shorted sensor )
• System resumes after error cleared
2. During fan only mode:
• Indoor blower continue to operate as normal
Outdoor Air Temperature Sensor Error During cool mode and dry mode
17 ( Open sensor or shorted sensor ) • No control over outdoor fan
During cool mode and dry mode
Supply Air Temperature Sensor Error
18 ( Open sensor or shorted sensor )
• No control over indoor coil anti-freeze using supply air temperature sensor
( Anti freeze in this circumstances will be controlled by indoor coil temperature sensor only)
1st Indoor Coil Temperature Sensor
19 ( Open sensor or shorted sensor )
During cool mode and dry mode (3 minutes by-passed after compressor cut in):
• Correspondence compressor stops
2nd Indoor Coil Temperature Sensor
20 ( Open sensor or shorted sensor )
Not applicable during heat and fan only mode
1st Indoor Coil Anti Freeze Protection
1. Excessive dirt on the indoor coil Indoor coil anti freeze protection ( Applicable only in cool mode )
25 2. Clogged air filters
3. Low ambient temperature operation of
• When Indoor coil temperature ≤ 0°C for 1 min and compressor started for at least 10 min
• Compressor stops and system report error
cool mode. • Error automatically reset when indoor coil temperature ≥ 12°C for 1 min
2nd Indoor Coil Anti Freeze Protection Anti-freeze (Control using supply air)
1. Excessive dirt on the indoor coil • When supply air temperature ≤ Tcpoff (Default 5°C) - All compressors stop
26 2. Clogged air filters
3. Low ambient temperature operation of
• When supply air temperature ≥ (Tcpoff + Tdif) (Tdif default 5°C) for 1 min
System resumes
cool mode.
Refrigerant leak protection ( Individual circuit check )
• Applicable only after compressor operated for 30 minutes
29 1st Circuit Refrigerant Leak
• System will enter refrigerant leak protection when :
- During cool mode, indoor coil temperature > 24°C
- During protection, indoor blower continue to operates, compressor and outdoor fan stop
30 2nd Circuit Refrigerant Leak
• Error can only be reset manually
99 Main board and wallpad communication error
IO Definitions :-
Page 11 of 25
Control Algorithms
Algorithms:-
2. Compressor
a. Compressor operates in cool mode, dry mode only
b.Compressor stops during error:
i. High pressure protection
ii. Low pressure protection,
iii. Phase protection
iv. Indoor blower error
v. Correspondence return air temperature sensor error
Page 12 of 25
Control Algorithms
6. Outdoor Blower
a. Outdoor blower starts 2 seconds before compressor cut in
b. Outdoor blower stops simultaneously with compressor
Page 13 of 25
Control Algorithms
1 System On
7 On cycle ends
1 System Off
2 Remote On/Off (External interlock) contact open
3 Stop compressor #1
4 3 seconds delay
5 Stop compressor #2
6 Outdoor blower stops
7 15 seconds delay
8 Indoor blower stops
9 Off cycle ends
Page 14 of 25
Control Algorithms
Page 15 of 25
Control Algorithms
Page 16 of 25
15 SENSOR SPECIFICATIONS
R-T CONVERTION TABLE
R25 = 10kΩ ± 1% B25/50 = 3450 ±1% Connector type: XH-2Y
Page 17 of 25
SENSOR SPECIFICATIONS
R-T CONVERTION TABLE
R25 = 10kΩ ± 1% B25/50 = 3450 ±1% Connector type: XH-2Y
Page 18 of 25
16 BMS Connection
Schematic diagram
• If you have 3 units, and you want to connect them together with a BMS system.
• First you must set a number for every unit as shown in previous diagram by following
below steps:
1. Press twice (Temperature display area shows ‘—2’, key lock symbol blinks),
press within 3s to enter parameters setting interface.
2. Clock display area shows ‘---‘ pending password entry Press or to select password for
first digit and press to confirm and proceed to second digit.
3. Pass 8699.
4. Temperature display area shows parameter category and correspondence category value will
be shown at clock display area.
6. Go to parameter 17.
Page 19 of 25
17 NETWORKING (BUILDING AUTOMATION SYSTEM)
Topology
RS232-RS485
Converter
Computer
Page 20 of 25
NETWORKING (BUILDING AUTOMATION SYSTEM)
General Modbus protocol
System Setup
Connection port :RS-485
Communication way :Half duplex
02 (0x02) Illegal Data Address The data address (register number) received in the query is not an
allowed address
04(0x04) Illegal Write Data The data written in the query is not valid
Page 21 of 25
NETWORKING (BUILDING AUTOMATION SYSTEM)
Address Description
1 On/Off unit
2 Reserved
COIL(bit)
3 Reserved
Read 01 (0x01)
Write 05 (0x05) 4 Reserved Apply air-cooled system
Write 15 (0x0F) 5 Reserved
6 Reserved
7 Reserved
8 Reserved
Page 22 of 25
NETWORKING (BUILDING AUTOMATION SYSTEM)
Address Descriptions
1 Software code: 0x0001
System model code 1:-
2 Water-cooled package:0x00a0
Air-cooled package :0x0080 (Cooling model)
:0x0081 (Heat pump model)
System model code 2:-
Page 23 of 25
NETWORKING (BUILDING AUTOMATION SYSTEM)
Address Descriptions
1 Set temperature (Air conditioning)
2 Reserved
Mode of operation :
1 - Cooling
3 2 - Fan only
4 - Dehumidification
8 - Heating
16 - Auto
Indoor blower speed :
4 1 - Low speed
2 - Medium speed
4 - High speed
HOLDING 8 - Auto
REGISTER 5 Reserved
Read 03 (0x03) 6 Reserved
Write 06 (0x06)
Write 16 (0x10) Address Air-cooled package Descriptions
2000 Return air temperature correction
Page 24 of 25
18 Important Warning
Warning ( 1 ) :
: )1( تحذير
Please don’t change the arrangement of the Dip Switch
as it is a factory setting to avoid losing warranty of the
من فضلك ال تقم بأى تغيير فى مفاتيح الضبط الخاصة بالوحده
commercial system. االلكترونيه حفاظا على استمرار ضمان جهاز التكييف المركزي
Warning ( 2 ) : : )2( تحذير
Please don’t connect power supply or any kind of
من فضلك ال تقم بتوصيل مصدر كهربى إلى النقطتين
voltage source between the 2 points (DO12B - DO12A)
to avoid damaging of the PCB and losing warranty of ( لتجنب تلف الوحدة االلكترونية و حفاظاDO12B - DO12A )
the commercial system. على استمرار ضمان جهاز التكييف المركزي
Warning ( 3 ) : : )3( تحذير
Please don’t remove the wax from the dip switch من فضلك ال تقم بإزاله الشمع من على مفاتيح الضبط الخاصه بالوحده
to avoid losing warranty of the commercial system. االلكترونيه حفاظا على استمرار ضمان جهاز التكييف المركزي
Warning ( 4 ) : : )4( تحذير
Please follow the numbering in the cables of sensors من فضلك عند توصيل أسالك السينسورات إتبع الترقيم الموجود على
while connecting cables parts. األسالك للتوصيل بشكل صحيح
Hint: ( in split package systems ) ) ( فقط فى حالة جهاز التكييف المركزي المنفصل: توضيح
Warning (1)
)1( تحذير
Warning (3)
)3( تحذير Warning (2)
)2( تحذير
Warning (4)
)4( تحذير
Main PCB
To BMS USB
Page 25 of 25
www.miraco.com.eg
Sep 2021
Carrier is committed for continuous improvement of Carrier products according to national and international
standards to ensure the highest quality and reliability standards, and to meet market regulations and requirements.
Page 26 of 25
All specifications subject to change without prior notice according to Carrier policy of continuous development.