ELICITING EXCELLENCE IN PUBLIC HEALTH

CONTROL OF HAZARDOUS ENERGY

LOCKOUT/TAGOUT (LOTO) OR
LOCKOUT/TAGOUT/TESTOUT (LOTOTO)

Facilitator: Huzaifa Safdar

Chemical Engineer
Chemical Engineer and QHSE Trainer
Mobile & WhatsApp: +923453334335
Email: Huzaifa.safdar@ewashe.org, Huzaifa.safdar86@gmail.com
https://www.linkedin.com/in/mhsafdar-engineer-chemical/
 MAIN REFERENCES

OSHA 29 CFR Part 1910.147

OSHA 29 CFR Part 1910.333

Published guidelines & standards

of some renowned companies
 TOPICS COVERED

 SCOPE & PURPOSE

 FORMS OF ENERGY REQUIRED TO BE ISOLATED
 DEFINITION OF LOCKOUT / TAGOUT
 OPERATIONS / TASKS REQUIRING LOTO
 RULE OF THUMB FOR LOTO
 STEPS INVOLVED IN LOTO
 LOCKOUT / TAGOUT DEVICES & HARDWARE
 SCOPE & PURPOSE
SCOPE:
CONTROL OF UNEXPECTED ENERGIZATION,
OPERATION OF THE MACHINES OR EQUIPMENTS
AND RELEASE OF STORED ENERGY THAT COULD
HARM EMPLOYEES DURING SERVICING &
MAINTENANCE ACTIVITY.

PURPOSE:
TO ASSIST ORGANIZATIONS IN ESTABLISHING
PROGRAMS AND UTILIZING PROCEDURES FOR
AFFIXING APPROPRIATE LOCKOUT/TAGOUT
DEVICES TO ENERGY ISOLATING DEVICES WHERE
APPLICABLE.
FORMS OF ENERGY REQUIRED TO BE ISOLATED

ELECTRICAL MECHANICAL HYDRAULIC

THERMAL CHEMICAL PNEUMATIC

OTHERS
Common factors that will be considered while deciding
about the isolation of energy are,

1. Time duration of the task.

2. Nature of the intervention (routine, non routine,
maintenance etc.)
3. Level of associated hazard.
DEFINITION OF LOCKOUT / TAGOUT
ENERGY-ISOLATING DEVICE:
A mechanical device that prevents the transmission or
release of energy.

LOCKOUT:
The placement of a lockout device on an energy-
isolating device, in accordance with an established
procedure.
TAGOUT:
The placement of a tagout device on an energy-
isolating device, in accordance with an established
procedure.
ACTIVITIES / OPERATIONS REQUIRING LOTO

CONSTRUCTION INSTALLATION STARTUP

ADJUSTMENT INSPECTION MODIFICATION

MAINTENANCE LUBRICATION CLEANING

 RULE OF THUMB FOR LOTO
01 LOCK

01 KEY

01 PERSON

01 ENERGY

One Window Service For Your Every HSE Need

 STEPS INVOLVED IN LOTO
STEP 01: NOTIFY

STEP 02: REVIEW MACHINE / EQUIPMENT SPECIFIC

LOTO PROCEDURE

STEP 03: PERFORM MACHINE / EQUIPMENT

STOP

STEP 04: ISOLATE ALL ENERGY SOURCES &

DISSIPATE STORED ENERGY

STEP 05: LOCKOUT TAGOUT

STEP 06: VERIFY (TRYOUT & TESTOUT)

One Window Service For Your Every HSE Need

LOCKOUT / TAGOUT DEVICES & HARDWARE

LOCKS TAGS CHAINS

WEDGES KEY BLOCKS ADAPTER PINS

SELF-LOCKING FASTENERS OTHER HARDWARE

One Window Service For Your Every HSE Need

 LOCKOUT HASP

USE:
FOR MULTI-PERSON LOCKOUT WHERE WORK IS DONE BY
MORE THAN 01 WORKER
 LOCKOUT FOR PUSH BUTTONS

USE:
FOR LOCKOUT OF PUSH BUTTONS (CONTROL, SWITCH,
EMERGENCY ETC.)
 GROUP LOCKOUT BOX

USE:
FOR LOCKOUT OF ELECTRIC PLUGS, ELECTRIC SUPPLIES
AND PNEUMATIC PIPES
 BALL VALVE LOCKOUT

USE:
FOR LOCKOUT OF ELECTRIC PLUGS AND PNEUMATIC PIPES
MINIATURE CIRCUIT BREAKER LOCKOUT

USE:
FOR LOCKOUT OF MINIATURE CIRCUIT BREAKERS (MCB)
 ELICITING EXCELLENCE IN PUBLIC HEALTH

THANK YOU!
Facilitator: Huzaifa Safdar
Chemical Engineer and QHSE Trainer
Mobile & WhatsApp: +923453334335
Email: Huzaifa.safdar@ewashe.org, Huzaifa.safdar86@gmail.com
https://www.linkedin.com/in/mhsafdar-engineer-chemical/