UNIVERSIDAD AUTÓNOMA DE SAN

LUIS POTOSÍ

FACULTAD DE CIENCIAS QUÍMICAS

INGENIERÍA EN ALIMENTOS

LABORATORIO DE TRANSFORMACIÓN DE PRODUCTOS

DE ORIGEN VEGETAL I

PRÁCTICA #7 - SUPERPRO CONSERVACIÓN MEDIO

ÁCIDO

ALUMNOS

INSTRUCTOR: M.C. Héctor Reynoso Ponce

FECHA (28 de noviembre de 2022)

- Page 1 -
 November 29, 2022

Materials & Streams Report

for LIPV_Practica 7-Modelo A

1. OVERALL PROCESS DATA

Annual Operating Time 7,916.67h

Recipe Batch Time 4.17h

Recipe Cycle Time 4.17h

Number of Batches per Year 1,900.00

MP = Undefined

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 STARTING MATERIAL REQUIREMENTS (per Section)

Amount
Gross
Needed Molar Mass
Mass
Section Starting Material Active Product (kg Yield Yield
Yield
Sin/kg (%) (%)
(%)
MP)
Main Section (none) (none) Unknown Unknown Unknown Unknown

Sin = Section Starting Material, Aout = Section Active Product

2.1 BULK MATERIALS (Entire Process)

Material kg/yr kg/batch kg/kg MP

Tomatillo 2,854 1.502
chile 217 0.114
Water 2,457 1.293
Ajo 2 0.001
Sorbato 2 0.001
Sal 65 0.034
Cebolla 186 0.098
Cilantro 57 0.030
TOTAL 5,839 3.073

2.2 BULK MATERIALS (per Section)

SECTIONS IN: Main Branch

Main Section
Material kg/yr kg/batch kg/kg MP
Tomatillo 2,854 1.502
chile 217 0.114
Water 2,457 1.293
Ajo 2 0.001
Sorbato 2 0.001
Sal 65 0.034
Cebolla 186 0.098
Cilantro 57 0.030
TOTAL 5,839 3.073

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2.3 BULK MATERIALS (per Material)

Tomatillo
Procedure % Total kg/yr kg/batch kg/kg MP
Main Section (Main Branch)
Lavado 100.00 2,854 1.502
TOTAL 100.00 2,854 1.502

chile
Procedure % Total kg/yr kg/batch kg/kg MP
Main Section (Main Branch)
Mezclado 100.00 217 0.114
TOTAL 100.00 217 0.114

Water
Procedure % Total kg/yr kg/batch kg/kg MP
Main Section (Main Branch)
Mezclado 100.00 2,457 1.293
TOTAL 100.00 2,457 1.293

Ajo
Procedure % Total kg/yr kg/batch kg/kg MP
Main Section (Main Branch)
Licuado 100.00 2 0.001
TOTAL 100.00 2 0.001

Sorbato
Procedure % Total kg/yr kg/batch kg/kg MP
Main Section (Main Branch)
Licuado 100.00 2 0.001
TOTAL 100.00 2 0.001

Sal
Procedure % Total kg/yr kg/batch kg/kg MP
Main Section (Main Branch)
Licuado 100.00 65 0.034
TOTAL 100.00 65 0.034

Cebolla
Procedure % Total kg/yr kg/batch kg/kg MP
Main Section (Main Branch)
Licuado 100.00 186 0.098
TOTAL 100.00 186 0.098

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Cilantro
Procedure % Total kg/yr kg/batch kg/kg MP
Main Section (Main Branch)
Licuado 100.00 57 0.030
TOTAL 100.00 57 0.030

2.4 BULK MATERIALS: SECTION TOTALS (kg/batch)

Raw Material Main Section

Tomatillo 1.502
chile 0.114
Water 1.293
Ajo 0.001
Sorbato 0.001
Sal 0.034
Cebolla 0.098
Cilantro 0.030
TOTAL 3.073

2.5 BULK MATERIALS: SECTION TOTALS (kg/yr)

Raw Material Main Section

Tomatillo 2,854
chile 217
Water 2,457
Ajo 2
Sorbato 2
Sal 65
Cebolla 186
Cilantro 57
TOTAL 5,839

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3. STREAM DETAILS

Stream Name Tomatillo Tomatillo limpio Cascara Chiile

Source INPUT Lavado Lavado INPUT
Destination Lavado Mezclado OUTPUT Mezclado
Stream Properties
Activity (U/ml) 0.00 0.00 0.00 0.00
Temperature (°C) 25.00 25.00 25.00 25.00
Pressure (bar) 1.01 1.01 1.01 1.01
Density (g/L) 1,003.88 1,001.17 1,001.17 1,019.18
Total Enthalpy (kW-h) 0.00 0.00 0.00 0.00
Specific Enthalpy (kcal/kg) 0.00 0.00 0.00 0.00
Heat Capacity (kcal/kg-°C) 0.93 0.93 0.93 0.84
Component Flowrates (kg/batch)
Ash 0.008 0.007 0.000 0.002
Carbohydrates 0.098 0.097 0.001 0.017
Fiber 0.030 0.030 0.000 0.002
Proteins 0.015 0.015 0.000 0.002
Water 1.352 1.345 0.007 0.091
TOTAL (kg/batch) 1.502 1.494 0.008 0.114
TOTAL (L/batch) 1.496 1.492 0.008 0.112

Stream Name Agua S-101 S-102 Agua escaldada

Source INPUT Mezclado Escaldado Separación
Destination Mezclado Escaldado Separación OUTPUT
Stream Properties
Activity (U/ml) 0.00 0.00 0.00 0.00
Temperature (°C) 25.00 25.00 85.00 85.00
Pressure (bar) 1.01 1.01 1.01 1.01
Density (g/L) 994.70 998.68 977.68 977.68
Total Enthalpy (kW-h) 0.00 0.00 0.19 0.12
Specific Enthalpy (kcal/kg) 0.00 0.00 57.34 57.34
Heat Capacity (kcal/kg-°C) 1.00 0.96 0.96 0.96
Component Flowrates (kg/batch)
Ash 0.000 0.009 0.009 0.006
Carbohydrates 0.000 0.114 0.114 0.073
Fiber 0.000 0.032 0.032 0.020
Proteins 0.000 0.017 0.017 0.011
Water 1.293 2.729 2.729 1.747
TOTAL (kg/batch) 1.293 2.901 2.901 1.857
TOTAL (L/batch) 1.300 2.905 2.967 1.899

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Stream Name Tomatilo+Chile Cebolla Cilantro Ajo
Source Separación INPUT INPUT INPUT
Destination Licuado Licuado Licuado Licuado
Stream Properties
Activity (U/ml) 0.00 0.00 0.00 0.00
Temperature (°C) 85.00 25.00 25.00 25.00
Pressure (bar) 1.01 1.01 1.01 1.01
Density (g/L) 977.68 1,008.55 999.13 1,095.84
Total Enthalpy (kW-h) 0.07 0.00 0.00 0.00
Specific Enthalpy (kcal/kg) 57.34 0.00 0.00 0.00
Heat Capacity (kcal/kg-°C) 0.96 0.88 0.93 0.15
Component Flowrates (kg/batch)
Ash 0.003 0.001 0.000 0.000
Carbohydrates 0.041 0.008 0.002 0.001
Fats 0.000 0.002 0.000 0.000
Fiber 0.011 0.003 0.000 0.000
Proteins 0.006 0.003 0.000 0.000
Water 0.982 0.081 0.028 0.000
TOTAL (kg/batch) 1.044 0.098 0.030 0.001
TOTAL (L/batch) 1.068 0.097 0.030 0.001

Stream Name Sal Sorbato S-103 S-104

Source INPUT INPUT Licuado P-1
Destination Licuado Licuado P-1 P-2
Stream Properties
Activity (U/ml) 0.00 0.00 0.00 0.00
Temperature (°C) 25.00 25.00 78.68 100.00
Pressure (bar) 1.01 1.01 1.01 1.01
Density (g/L) 1,979.89 1,939.68 994.85 987.44
Total Enthalpy (kW-h) 0.00 0.00 0.07 0.10
Specific Enthalpy (kcal/kg) 0.00 0.00 49.56 69.24
Heat Capacity (kcal/kg-°C) 0.11 0.14 0.92 0.92
Component Flowrates (kg/batch)
Ash 0.033 0.001 0.039 0.039
Carbohydrates 0.000 0.000 0.052 0.052
Fats 0.000 0.000 0.002 0.002
Fiber 0.000 0.000 0.014 0.014
Proteins 0.000 0.000 0.009 0.009
Water 0.001 0.000 1.092 1.092
TOTAL (kg/batch) 0.034 0.001 1.208 1.208
TOTAL (L/batch) 0.017 0.001 1.215 1.224

- Page 7 -
Stream Name S-105 Salsa envasada
Source P-2 Envasado
Destination Envasado OUTPUT
Stream Properties
Activity (U/ml) 0.00 0.00
Temperature (°C) 45.00 45.00
Pressure (bar) 1.01 1.01
Density (g/L) 1,006.54 1,006.54
Total Enthalpy (kW-h) 0.03 0.03
Specific Enthalpy (kcal/kg) 18.46 18.46
Heat Capacity (kcal/kg-°C) 0.92 0.92
Component Flowrates (kg/batch)
Ash 0.039 0.039
Carbohydrates 0.052 0.052
Fats 0.002 0.002
Fiber 0.014 0.014
Proteins 0.009 0.009
Water 1.092 1.092
TOTAL (kg/batch) 1.208 1.208
TOTAL (L/batch) 1.201 1.201

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4. OVERALL COMPONENT BALANCE (kg/batch)

COMPONENT INITIAL INPUT OUTPUT FINAL IN-OUT

Ash 0.000 0.045 0.045 0.000 0.000
Carbohydrates 0.000 0.126 0.126 0.000 0.000
Fats 0.000 0.002 0.002 0.000 0.000
Fiber 0.000 0.035 0.035 0.000 0.000
Proteins 0.000 0.020 0.020 0.000 0.000
Water 0.000 2.846 2.846 0.000 0.000
TOTAL 0.000 3.073 3.073 0.000 0.000

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5. EQUIPMENT CONTENTS

- Page 1 -
 Nove
mber 29, 2022

Cash Flow Analysis Report

LIPV_Practica 7-Modelo A

- Page 2 -
 November 29, 2022

Economic Evaluation Report

for LIPV_Practica 7-Modelo A

1. EXECUTIVE SUMMARY (2022 prices)

Total Capital Investment 280,000 $

Capital Investment Charged to This Project 280,000 $
Operating Cost 160,000 $/yr
Net Operating Cost 159,648 $/yr
Revenues 0 $/yr
THE UNIT COST REFERENCE STREAM HAS NOT BEEN IDENTIFIED. PRICING AND
PRODUCTION/PROCESSING UNIT COST DATA HAVE NOT BEEN PRINTED
Gross Margin - 1.00 %
Return On Investment - 48.40 %
Payback Time N/A
IRR (After Taxes) N/A
NPV (at 7.0% Interest) 0$

- Page 3 -
2. MAJOR EQUIPMENT SPECIFICATION AND FOB COST (2022 prices)

Quantity/
Standby/ Name Description Unit Cost ($) Cost ($)
Staggered
1/0/0 HX-101 Heat Exchanger 11,000 11,000
Heat Exchange Area = 0.00 m2
1/0/0 HX-102 Heat Exchanger 11,000 11,000
Heat Exchange Area = 0.00 m2
1/0/0 HX-103 Heat Exchanger 11,000 11,000
Heat Exchange Area = 0.00 m2
Unlisted Equipment 8,000
TOTAL 41,000

- Page 4 -
3. FIXED CAPITAL ESTIMATE SUMMARY (2022 prices in $)

3A. Total Plant Direct Cost (TPDC) (physical cost)

1. Equipment Purchase Cost 41,000
2. Installation 21,000
3. Process Piping 14,000
4. Instrumentation 17,000
5. Insulation 1,000
6. Electrical 4,000
7. Buildings 19,000
8. Yard Improvement 6,000
9. Auxiliary Facilities 17,000
TPDC 139,000

3B. Total Plant Indirect Cost (TPIC)

10. Engineering 35,000
11. Construction 49,000
TPIC 84,000

3C. Total Plant Cost (TPC = TPDC+TPIC)

TPC 223,000

3D. Contractor's Fee & Contingency (CFC)

12. Contractor's Fee 11,000
13. Contingency 22,000
CFC = 12+13 33,000

3E. Direct Fixed Capital Cost (DFC = TPC+CFC)

DFC 257,000

- Page 5 -
4. LABOR COST - PROCESS SUMMARY

Unit Cost Annual Amount Annual Cost

Labor Type %
($/h) (h) ($)
Operator 69.00 1,615 111,435 100.00
TOTAL 1,615 111,435 100.00

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5. MATERIALS COST - PROCESS SUMMARY

THE COST OF ALL MATERIALS IS ZERO. PLEASE CHECK THE MATERIAL BALANCES AND THE PURCHASING COST
OF RAW MATERIALS.

- Page 7 -
6. VARIOUS CONSUMABLES COST (2022 prices) - PROCESS SUMMARY

THE CONSUMABLES COST IS ZERO.

- Page 8 -
7. WASTE TREATMENT/DISPOSAL COST (2022 prices) - PROCESS SUMMARY

THE TOTAL WASTE TREATMENT/DISPOSAL COST IS ZERO.

- Page 9 -
8. UTILITIES COST (2022 prices) - PROCESS SUMMARY

Unit Cost Annual Ref. Annual Cost

Utility %
($) Amount Units ($)
Steam 12.000 1 MT 9 48.10
Chilled Water 0.400 23 MT 9 51.90
TOTAL 18 100.00

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9. ANNUAL OPERATING COST (2022 prices) - PROCESS SUMMARY

Cost Item $ %
Raw Materials 0 0.00
Labor-Dependent 111,000 69.80
Facility-Dependent 48,000 30.19
Consumables 0 0.00
Waste Treatment/Disposal 0 0.00
Utilities 0 0.01
Transportation 0 0.00
Miscellaneous 0 0.00
Advertising/Selling 0 0.00
Running Royalties 0 0.00
Failed Product Disposal 0 0.00
TOTAL 160,000 100.00

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 Itemized Cost Report November 29, 2022
for LIPV_Practica 7-Modelo A

1. OVERALL PROCESS PARAMETERS

Operating Time 7,916.67 h/yr

Recipe Batch Time 4.17 h
Recipe Cycle Time 4.17 h
Number of Batches Per Year 1,900.00
MP = Undefined

- Page 1 -
2. COST PER PROCESS SECTION (2022 prices)

Main Section
Starting material: (none)
Active product: (none)
Cost Item $/kg MP $/batch $/year %
Materials 0 0 0.00
Facility 25 48,195 30.19
Labor 59 111,435 69.80
Consumables 0 0 0.00
Utilities 0 18 0.01
Waste Trtmt/Disp 0 0 0.00
Transportation 0 0 0.00
Miscellaneous 0 0 0.00
TOTAL 84 159,648 100.00

SUMMARY PER COST ITEM (Entire Process)

Cost Item $/kg MP $/batch $/year %
Raw Materials 0 0 0.00
Facility 25 48,195 30.19
Labor 59 111,435 69.80
Consumables 0 0 0.00
Utilities 0 18 0.01
Waste Trtmt/Disp 0 0 0.00
Transportation 0 0 0.00
Miscellaneous 0 0 0.00
TOTAL 84 159,648 100.00

SUMMARY PER SECTION

Section $/kg MP $/batch $/year %
Main Section 84 159,648 100.00
TOTAL 84 159,648 100.00

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3. BREAKDOWN PER COST ITEM AND SECTION (1000$/year)

Section Facility Labor Utilities TOTAL %

Main Section 48 111 0 160 100.00
TOTAL 48 111 0 160 100.00

- Page 3 -
4.1.1 MATERIAL COST - SECTION SUMMARY

Bulk Materials
Cost
Section Name %
($/year)
Main Section 0.00 0.00
TOTAL 0.00 0.00

4.1.2 MATERIAL COST - BREAKDOWN BY SECTION

Main Section
Unit Cost Amount Cost
Material Name %
($) per year ($/year)
Tomatillo 0.000 2,854 kg 0.00 0.00
chile 0.000 217 kg 0.00 0.00
Water 0.000 2,457 kg 0.00 0.00
Ajo 0.000 2 kg 0.00 0.00
Sorbato 0.000 2 kg 0.00 0.00
Sal 0.000 65 kg 0.00 0.00
Cebolla 0.000 186 kg 0.00 0.00
Cilantro 0.000 57 kg 0.00 0.00
TOTAL 0.00 0.00

4.1.3 MATERIAL COST - BREAKDOWN BY MATERIAL TYPE

Tomatillo
Unit Cost Amount Cost
Section Name %
($) per year ($/year)
Main Section 0.000 2,854 kg 0.00 0.00
TOTAL 2,854 kg 0.00 0.00

chile
Unit Cost Amount Cost
Section Name %
($) per year ($/year)
Main Section 0.000 217 kg 0.00 0.00
TOTAL 217 kg 0.00 0.00

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Water
Unit Cost Amount Cost
Section Name %
($) per year ($/year)
Main Section 0.000 2,457 kg 0.00 0.00
TOTAL 2,457 kg 0.00 0.00

Ajo
Unit Cost Amount Cost
Section Name %
($) per year ($/year)
Main Section 0.000 2 kg 0.00 0.00
TOTAL 2 kg 0.00 0.00

Sorbato
Unit Cost Amount Cost
Section Name %
($) per year ($/year)
Main Section 0.000 2 kg 0.00 0.00
TOTAL 2 kg 0.00 0.00

Sal
Unit Cost Amount Cost
Section Name %
($) per year ($/year)
Main Section 0.000 65 kg 0.00 0.00
TOTAL 65 kg 0.00 0.00

Cebolla
Unit Cost Amount Cost
Section Name %
($) per year ($/year)
Main Section 0.000 186 kg 0.00 0.00
TOTAL 186 kg 0.00 0.00

Cilantro
Unit Cost Amount Cost
Section Name %
($) per year ($/year)
Main Section 0.000 57 kg 0.00 0.00
TOTAL 57 kg 0.00 0.00

- Page 5 -
4.1.4 MATERIAL COST - DETAILED BREAKDOWN BY MATERIAL TYPE

Tomatillo
Main Section
Unit Cost Amount Cost
Procedure Name
($/kg) (kg/year) %
($/year)
Lavado 0.000 2,854 0.00 0.00
TOTAL 2,854 0.00 0.00

chile
Main Section
Unit Cost Amount Cost
Procedure Name
($/kg) (kg/year) %
($/year)
Mezclado 0.000 217 0.00 0.00
TOTAL 217 0.00 0.00

Water
Main Section
Unit Cost Amount Cost
Procedure Name
($/kg) (kg/year) %
($/year)
Mezclado 0.000 2,457 0.00 0.00
TOTAL 2,457 0.00 0.00

Ajo
Main Section
Unit Cost Amount Cost
Procedure Name
($/kg) (kg/year) %
($/year)
Licuado 0.000 2 0.00 0.00
TOTAL 2 0.00 0.00

Sorbato
Main Section
Unit Cost Amount Cost
Procedure Name
($/kg) (kg/year) %
($/year)
Licuado 0.000 2 0.00 0.00
TOTAL 2 0.00 0.00

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Sal
Main Section
Unit Cost Amount Cost
Procedure Name
($/kg) (kg/year) %
($/year)
Licuado 0.000 65 0.00 0.00
TOTAL 65 0.00 0.00

Cebolla
Main Section
Unit Cost Amount Cost
Procedure Name
($/kg) (kg/year) %
($/year)
Licuado 0.000 186 0.00 0.00
TOTAL 186 0.00 0.00

Cilantro
Main Section
Unit Cost Amount Cost
Procedure Name
($/kg) (kg/year) %
($/year)
Licuado 0.000 57 0.00 0.00
TOTAL 57 0.00 0.00

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5.1 LABOR COST - SECTION SUMMARY

Amount Cost
Section Name %
(h/year) ($/year)
Main Section 1,615 111,435 100.00
TOTAL 1,615 111,435 100.00

5.2 LABOR COST - BREAKDOWN BY SECTION

Main Section
Unit Cost Amount Cost
Labor Type
($/h) (h/year) %
($/year)
Operator 69.00 1,615 111,435 100.00
TOTAL 1,615 111,435 100.00

5.3 LABOR COST - BREAKDOWN BY LABOR TYPE

5.3a Summary of Labor Types Currently Used by the Process

Adj.Basic Lumped Amount Cost
Labor Type
($/h) ($/h) (h/year) %
($/year)
Operator 69.00 50 1,615 111,435 100.00
TOTAL 1,615 111,435 100.00

5.3b Breakdown by Section

Operator
Unit Cost Amount Cost
Section Name
($/h) (h/year) %
($/year)
Main Section 69.00 1,615 111,435 100.00
TOTAL 1,615 111,435 100.00

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5.4 LABOR COST - DETAILED BREAKDOWN BY LABOR TYPE

Operator

Main Section
Unit Cost Amount Cost
Procedure Name
($/h) (h/year) %
($/year)
Escaldado 69.00 1,319 91,042 81.70
Envasado 69.00 53 3,642 3.27
P-1 69.00 137 9,468 8.50
P-2 69.00 106 7,283 6.54
TOTAL 1,615 111,435 100.00

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6.1 CONSUMABLES COST - SECTION SUMMARY

Amount Cost
Section Name %
(N/A) ($/year)
TOTAL 0 0.00

6.2 CONSUMABLES COST - BREAKDOWN BY SECTION

6.3 CONSUMABLES COST - BREAKDOWN BY CONSUMABLE CATEGORY

6.4 CONSUMABLES COST - DETAILED BREAKDOWN BY TYPE

- Page 10 -
7.1 WASTE COST - SECTION SUMMARY

Amount Cost
Section Name %
(kg/year) ($/year)
TOTAL 0 0 0.00

7.2 WASTE COST - BREAKDOWN BY SECTION

7.3 WASTE COST - BREAKDOWN BY WASTE TYPE

7.4 WASTE COST - DETAILED BREAKDOWN BY WASTE TYPE

- Page 11 -
8.1 UTILITIES COST - SECTION SUMMARY

Heat Transfer Agents

Amount Cost
Section Name %
(kg/year) ($/year)
Main Section 23,932 17.89 100.00
TOTAL 23,932 17.89 100.00

8.2 UTILITIES COST - BREAKDOWN BY SECTION

Main Section

Unit Cost Amount Cost

Utility %
($) (/year) ($/year)
Steam 12.000 1 MT 8.61 48.10
Chilled Water 0.400 23 MT 9.29 51.90
TOTAL 17.89 100.00

8.3 UTILITIES COST - BREAKDOWN BY UTILITY TYPE

Steam
Unit Cost Amount Cost
Section Name
($/MT) (MT/year) %
($/year)
Main Section 12.000 1 8.61 100.00
TOTAL 1 8.61 100.00

Chilled Water
Unit Cost Amount Cost
Section Name
($/MT) (MT/year) %
($/year)
Main Section 0.400 23 9.29 100.00
TOTAL 23 9.29 100.00

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8.4 UTILITIES COST - DETAILED BREAKDOWN BY UTILITY TYPE

Steam
Main Section
Unit Cost Amount Cost
Procedure Name
($/MT) (MT/year) %
($/year)
Escaldado 12.000 1 7.53 87.49
P-1 12.000 0 1.08 12.51
TOTAL 1 8.61 100.00

Chilled Water
Main Section
Unit Cost Amount Cost
Procedure Name
($/MT) (MT/year) %
($/year)
P-2 0.400 23 9.29 100.00
TOTAL 23 9.29 100.00

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- Page 14 -