Professional Documents
Culture Documents
XJR 1300
XJR 1300
XJR1300
5EA-28199-E4
EAU03338
INTRODUCTION
As the owner of an XJR1300, you are benefiting from Yamaha’s vast experience and
newest technology regarding the design and manufacture of high-quality products,
which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of
your XJR1300. The owner’s manual does not only instruct you in how to operate,
inspect and maintain your motorcycle, but also in how to safeguard yourself and oth-
ers from trouble and injury.
In addition, the many tips given in this manual will help keep your motorcycle in the
best possible condition. If you have any further questions, do not hesitate to contact
your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put
safety first!
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS
INVOLVED!
WARNING Failure to follow WARNING instructions could result in severe injury or death to the
motorcycle operator, a bystander, or a person inspecting or repairing the
motorcycle.
CAUTION: A CAUTION indicates special precautions that must be taken to avoid damage to the
motorcycle.
NOTE:
_
● This manual should be considered a permanent part of this motorcycle and should remain
with it even if the motorcycle is subsequently sold.
● Yamaha continually seeks advancements in product design and quality. Therefore, while
this manual contains the most current product information available at the time of printing,
there may be minor discrepancies between your motorcycle and this manual. If you have
any questions concerning this manual, please consult your Yamaha dealer.
_
_
WARNING
PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING
THIS MOTORCYCLE.
_
EAU04229
XJR1300
OWNER’S MANUAL
©2001 by Yamaha Motor Co., Ltd.
1st edition, July 2001
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
EAU00009
TABLE OF CONTENTS
2 DESCRIPTION 2
4 PRE-OPERATION CHECKS 4
8 SPECIFICATIONS 8
9 CONSUMER INFORMATION 9
INDEX
Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and
freedom. However, they also impose certain limits, which you must accept; even the best motorcycle
does not ignore the laws of physics.
1
Regular care and maintenance are essential for preserving value and operating condition of your
motorcycle. Moreover, what is true for the motorcycle is also true for the rider: good performance
depends on being in good shape. Riding under the influence of medication, drugs and alcohol is, of
course, out of the question. Motorcycle riders—more than car drivers—must always be at their mental
and physical best. Under the influence of even small amounts of alcohol, there is a tendency to take
dangerous risks.
Protective clothing is as essential for the motorcycle rider as seat belts are for car drivers and
passengers. Always wear a complete motorcycle suit (whether made of leather or tear-resistant
synthetic materials with protectors), sturdy boots, motorcycle gloves and a properly fitting helmet.
Optimum protective wear, however, should not encourage carelessness. Although full-coverage
helmets and suits, in particular, create an illusion of total safety and protection, motorcyclists will
always be vulnerable. Riders who lack critical self-control run the risk of going too fast and are apt to
take chances. This is even more dangerous in wet weather. The good motorcyclist rides safely,
predictably and defensively—avoiding all dangers, including those caused by others.
1-1
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DESCRIPTION
DESCRIPTION
2-
EAU00026
Left view
DESCRIPTION
Right view
10. Tail/brake light (page 6-31) 16. Air filter element (page 6-11)
11. Luggage strap holders (page 3-16) 17. Fuel tank (page 3-8)
12. Shock absorber assembly spring preload 18. Front brake fluid reservoir (page 6-19)
adjusting rings (page 3-15) 19. Front fork spring preload adjusting bolt (page 3-14)
13. Owner’s tool kit (page 6-1) 20. Headlight (page 6-29)
14. Rear brake fluid reservoir (page 6-19) 21. Engine oil filler cap (page 6-8)
15. Fuses (page 6-29) 22. Engine oil level check window (page 6-8)
23. Brake pedal (page 3-7)
2-2
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DESCRIPTION
Controls and instruments
2-3
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Main switch/steering lock .....................................3-1 Fuel tank breather hose .................................... 3-10
Indicator and warning lights .................................3-2 Fuel cock ........................................................... 3-10
Speedometer unit ................................................3-3 Starter (choke) lever .......................................... 3-11
Tachometer ..........................................................3-3 Seat ................................................................... 3-11
Fuel gauge ...........................................................3-3 Helmet holder .................................................... 3-12
Anti-theft alarm (optional) ....................................3-4 Storage compartment ....................................... 3-13
3
Handlebar switches .............................................3-4 Adjusting the front fork ...................................... 3-13
Clutch lever ..........................................................3-5 Adjusting the shock absorber assemblies ......... 3-15
Shift pedal ............................................................3-6 Luggage strap holders ...................................... 3-16
Brake lever ...........................................................3-7 Sidestand .......................................................... 3-17
Brake pedal ..........................................................3-7 Ignition circuit cut-off system ............................. 3-17
Fuel tank cap .......................................................3-8
Fuel ......................................................................3-9
3
1. Push.
2. Turn.
EAU00029 EAU00041
The main switch/steering lock controls The steering is locked, and all electrical WARNING
_
the ignition and lighting systems, and is systems are off. The key can be re- Never turn the key to “OFF” or
used to lock the steering. The various moved. “LOCK” while the motorcycle is
positions are described below. moving, otherwise the electrical
To lock the steering systems will be switched off, which
EAU00036 1. Turn the handlebars all the way to may result in loss of control or an
ON the left or right. accident. Make sure that the motor-
All electrical systems are supplied with 2. Push the key in from the “OFF” po- cycle is stopped before turning the
power, and the engine can be started. sition, and then turn it to “LOCK”
key to “OFF” or “LOCK”.
The key cannot be removed. while still pushing it. _
EAU00063
Even if the oil level is sufficient, the
High beam indicator light “ ” warning light may flicker when riding on
This indicator light comes on when the a slope or during sudden acceleration
high beam of the headlight is switched or deceleration, but this is not a mal-
on. function.
_
3-2
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3
1. Tripmeter reset knob 1. Tachometer 1. Fuel gauge
2. Tripmeter 2. Tachometer red zone
EAU00110
3. Odometer
4. Speedometer
EAU00101 Fuel gauge
Tachometer The fuel gauge indicates the amount of
EAU00097
The electric tachometer allows the rider fuel in the fuel tank. The needle moves
Speedometer unit
to monitor the engine speed and keep it towards “E” (Empty) as the fuel level
The speedometer unit is equipped with
within the ideal power range. decreases. When the needle reaches
a speedometer, an odometer and a EC000003
3-3
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4. Turn signal switch “ / ” Do not use the hazard light for an ex-
5. Horn switch “ ”
tended length of time, otherwise the
EAU00118
battery may discharge.
Handlebar switches _
EAU00120 EAU03889
EAU00129
Horn switch “ ”
Press this switch to sound the horn.
3-4
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Start switch “ ”
Push this switch to crank the engine
with the starter.
EC000005
CAUTION:
_
EAU03898
Light switch “ / / ”
Set this switch to “ ” to turn on the
auxiliary light, meter lighting and tail-
light. Set the switch to “ ” to turn on
the headlight also. Set the switch to
“ ” to turn off all the lights.
3-5
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3
1. Clutch lever position adjusting dial 1. Shift pedal
2. Arrow mark
EAU00157
3-6
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3
1. Brake lever 1. Arrow mark 1. Brake pedal
2. Brake lever position adjusting dial
EAU00161 EAU00162
Brake lever The brake lever is equipped with a po- Brake pedal
The brake lever is located at the right sition adjusting dial. To adjust the dis- The brake pedal is on the right side of
handlebar grip. To apply the front tance between the brake lever and the the motorcycle. To apply the rear
brake, pull the lever toward the handle- handlebar grip, turn the adjusting dial brake, press down on the brake pedal.
bar grip. while holding the lever pushed away
from the handlebar grip. Make sure that
the appropriate setting on the adjusting
dial is aligned with the arrow mark on
the brake lever.
3-7
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NOTE:
_
3-8
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Immediately wipe off spilled fuel line with a research octane number of
with a clean, dry, soft cloth, since 91 or higher. If knocking (or pinging)
fuel may deteriorate painted surfac- occurs, use a gasoline of a different
es or plastic parts. brand or premium unleaded fuel. Use
of unleaded fuel will extend spark plug
_
3-9
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3
1. Fuel tank breather hose 1. Arrow mark positioned over “ON” 1. Arrow mark positioned over “RES”
2. Original position (white mark)
EAU00207
RES
EAU02955 Fuel cock This indicates reserve. With the fuel
Fuel tank breather hose The fuel cock supplies fuel from the cock lever in this position, the fuel re-
Before operating the motorcycle: tank to the carburetors while also filter- serve is made available. Quickly turn
● Check the fuel tank breather hose ing it. the fuel cock lever to this position if you
connection. The fuel cock lever positions are ex- run out of fuel while riding, otherwise
● Check the fuel tank breather hose plained as follows and shown in the il- the engine may stall and will have to be
for cracks or damage, and replace lustrations. primed (see “PRI”). After turning the
it if damaged.
fuel cock lever to “RES”, refuel as soon
● Make sure that the end of the fuel ON as possible and be sure to turn the fuel
tank breather hose is not blocked, With the fuel cock lever in this position, cock lever back to “ON”!
and clean it if necessary. fuel flows to the carburetors when the
engine is running. Turn the fuel cock le-
ver to this position when starting the
engine and riding.
3-10
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3
1. Arrow mark positioned over “PRI” 1. Starter (choke) lever “ ” 1. Unlock.
This indicates prime. With the fuel cock Starter (choke) lever “ ” Seat
lever in this position, the engine can be Starting a cold engine requires a richer
“primed”. Turn the fuel cock lever to air-fuel mixture, which is supplied by To remove the seat
this position when the engine has been the starter (choke). 1. Insert the key into the seat lock,
allowed to run out of fuel. This sends Move the lever in direction a to turn on and then turn it as shown.
fuel directly to the carburetors, which the starter (choke). 2. Pull the seat off.
will make starting easier. After the en- Move the lever in direction b to turn off
gine has started, be sure to turn the le- the starter (choke).
ver to “ON” (or “RES” if you have not
refueled yet).
3-11
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3
1. Projection 1. Unlock.
2. Seat holder
EAU04291
NOTE:
_ WARNING
Make sure that the seat is properly se-
_
3-12
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2. Strap (× 2)
3. Lock of the U-LOCK
EAU04292
Storage compartment
This storage compartment is designed
to hold an optional genuine Yamaha
U-LOCK. (Other locks may not fit.)
When placing a U-LOCK in the stor-
age compartment, securely fasten it
with the straps. When the U-LOCK is
not in the storage compartment, be
sure to secure the straps to prevent
losing them.
3-13
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3
1. Spring preload adjusting bolt 1. Current setting
2. Front fork cap bolt
Adjust the spring preload as follows.
To increase the spring preload and NOTE:
_
thereby harden the suspension, turn Align the appropriate groove on the ad-
the adjusting bolt on each fork leg in di- justing mechanism with the top of the
rection a. To decrease the spring pre- front fork cap bolt.
_
3-14
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CAUTION:
3 _
EW000040
Adjust the spring preload as follows, To decrease the spring preload and
using the special wrenches included thereby soften the suspension, hold the
WARNING
_
along with the owner’s tool kit. upper ring in place while turning the
Always adjust both shock absorber
To increase the spring preload and lower ring (adjusting ring) on each
assemblies equally, otherwise poor
thereby harden the suspension, hold shock absorber assembly as shown in
handling and loss of stability may
the upper ring in place while turning the illustration ,.
result.
_
lower ring (adjusting ring) on each
shock absorber assembly as shown in
illustration +.
3-15
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_
WARNING
These shock absorbers contain
highly pressurized nitrogen gas. For
proper handling read and under-
stand the following information be-
fore handling the shock absorbers.
The manufacturer cannot be held re- 3
sponsible for property damage or
1. Luggage strap holder (× 4)
personal injury that may result from
EAU04276
improper handling.
● Do not tamper with or attempt to
Luggage strap holders
There are four luggage strap holders,
open the gas cylinders.
two of which can be turned out for eas-
● Do not subject the shock ab-
ier access.
sorbers to an open flame or oth-
er high heat sources, otherwise
they may explode due to exces-
sive gas pressure.
● Do not deform or damage the
gas cylinders in any way, as this
will result in poor damping per-
formance.
● Always have a Yamaha dealer
service the shock absorbers.
_
3-16
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The sidestand is located on the left side The motorcycle must not be ridden The ignition circuit cut-off system (com-
of the frame. Raise the sidestand or with the sidestand down, or if the prising the sidestand switch, clutch
lower it with your foot while holding the sidestand cannot be properly switch and neutral switch) has the fol-
motorcycle upright. moved up (or does not stay up), oth- lowing functions.
erwise the sidestand could contact ● It prevents starting when the trans-
NOTE: mission is in gear and the side-
the ground and distract the opera-
_
scribed below and have a Yamaha the transmission is in gear and the
dealer repair it if it does not function sidestand is moved down.
properly. Periodically check the operation of the
_
ignition circuit cut-off system according
to the following procedure.
3-17
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_
WARNING
● The vehicle must be placed on
the centerstand during this in-
spection.
● If a malfunction is noted, have a
Yamaha dealer check the sys-
tem before riding. 3
_
3-18
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3-19
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PRE-OPERATION CHECKS
PRE-OPERATION CHECKS
4-
EAU01114
The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly,
even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss
of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough visual inspec-
tion, to check the following points before each ride.
EAU03439
4-1
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PRE-OPERATION CHECKS
ITEM CHECKS PAGE
• Check chain slack.
• Adjust if necessary.
Drive chain 6-21,6-23
• Check chain condition.
• Lubricate if necessary.
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 6-14-6-17
• Check air pressure.
• Correct if necessary.
• Make sure that operation is smooth.
Brake and shift pedals 6-24
• Lubricate pedal pivoting points if necessary.
• Make sure that operation is smooth.
Brake and clutch levers 6-24
• Lubricate lever pivoting points if necessary.
4
• Make sure that operation is smooth.
Centerstand, sidestand 6-25
• Lubricate pivots if necessary.
• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
• Tighten if necessary.
Instruments, lights, signals • Check operation.
—
and switches • Correct if necessary.
• Check operation of ignition circuit cut-off system.
Sidestand switch 3-16
• If system is defective, have Yamaha dealer check vehicle.
NOTE:
_
Pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a very
short time; and the added safety it assures is more than worth the time involved.
_
EWA00033
_
WARNING
If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating
the motorcycle.
_
4-2
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EAU00373 EAU00381*
NOTE:
WARNING Starting a cold engine _
● Become thoroughly familiar In order for the ignition circuit cut-off position, the neutral indicator light
with all operating controls and system to enable starting, one of the should be on, otherwise have a
their functions before riding. following conditions must be met: Yamaha dealer check the electrical cir-
Consult a Yamaha dealer re- ● The transmission is in the neutral cuit.
garding any control or function position. _
start switch.
5 ● Before starting the engine,
are poisonous, and inhaling
them can cause loss of con- check the function of the igni- NOTE:
_
sciousness and death within a tion circuit cut-off system ac- If the engine fails to start, release the
short time. Always make sure cording to the procedure start switch, wait a few seconds, and
that there is adequate ventila- described on page 3-19. then try again. Each starting attempt
● Never ride with the sidestand should be as short as possible to pre-
tion.
● Before starting out, make sure
down. serve the battery. Do not crank the en-
_
that the sidestand is up. If the 1. Turn the fuel cock lever to “ON”. gine more than 10 seconds on any one
sidestand is not raised com- 2. Turn the key to “ON” and make attempt.
_
pletely, it could contact the sure that the engine stop switch is
ground and distract the opera- set to “ ”.
tor, resulting in a possible loss 3. Shift the transmission into the neu-
of control. tral position.
_
5-1
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The oil level warning light should Follow the same procedure as for start-
come on when the start switch is NOTE:
_
ing a cold engine with the exception
The engine is warm when it responds that the starter (choke) is not required
pushed, and it should go off when
normally to the throttle with the starter when the engine is warm.
the start switch is released. If the oil
(choke) turned off.
level warning light flickers or re- _
CAUTION:
_
5-2
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NOTE:
_
5-3
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gine speeds during acceleration. gine wear and polish themselves to the After 1,000 km of operation, the en-
● Do not rev the engine while shift- correct operating clearances. During gine oil must be changed and the oil
ing down, and avoid high engine this period, prolonged full-throttle oper- filter element replaced. 5
_
speeds with no load on the engine. ation or any condition that might result
● Turn the engine off instead of let- in engine overheating must be avoided. 1,600 km and beyond
ting it idle for an extended length The vehicle can now be operated nor-
of time (e.g., in traffic jams, at traf- mally.
fic lights or at railroad crossings). EC000053
CAUTION:
_
5-4
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Parking
When parking, stop the engine, and
then remove the key from the main
switch.
EW000058
_
WARNING
● Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them.
5 ● Do not park on a slope or on
soft ground, otherwise the
motorcycle may overturn.
_
5-5
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EAU00464
NOTE:
Safety is an obligation of the owner. _
EW000063
sible. The most important points of in-
spection, adjustment, and lubrication _
WARNING
are explained on the following pages. Modifications not approved by
The intervals given in the periodic Yamaha may cause loss of perfor-
maintenance and lubrication chart 1. Owner’s tool kit mance and render the vehicle un-
should be simply considered as a gen- EAU03758
safe for use. Consult a Yamaha
eral guide under normal riding condi- Owner’s tool kit dealer before attempting any chang-
tions. However, DEPENDING ON THE The owner’s tool kit is located under es.
_
WEATHER, TERRAIN, GEOGRAPHI- the seat. (See page 3-11 for seat re-
6 CAL LOCATION, AND INDIVIDUAL moval and installation procedures.)
USE, THE MAINTENANCE INTER- The service information included in this
VALS MAY NEED TO BE SHORT- manual and the tools provided in the
ENED. owner’s tool kit are intended to assist
EW000060
you in the performance of preventive
_
WARNING maintenance and minor repairs. How-
If you are not familiar with motor- ever, additional tools such as a torque
cycle maintenance work, have a wrench may be necessary to perform
Yamaha dealer do it for you. certain maintenance work correctly.
_
6-1
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● The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead.
● From 50,000 km, repeat the maintenance intervals starting from 10,000 km.
● Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and techni-
cal skills.
_
CP-03E
1 * Fuel line • Check fuel hoses and vacuum hose for cracks or damage. √ √ √ √ √
2 * Fuel filter • Check condition. √ √
• Check condition.
√ √
3 Spark plugs • Clean and regap.
• Replace. √ √ 6
• Check valve clearance.
4 * Valves Every 20,000 km
• Adjust.
• Clean. √ √
5 Air filter element
• Replace. √ √
• Check operation, fluid level and vehicle for fluid leakage.
6 * Clutch √ √ √ √ √
(See NOTE on page 6-4.)
• Check operation, fluid level and vehicle for fluid leakage.
√ √ √ √ √ √
7 Front brake (See NOTE on page 6-4.)
*
• Replace brake pads. Whenever worn to the limit
• Check operation, fluid level and vehicle for fluid leakage.
√ √ √ √ √ √
8 (See NOTE on page 6-4.)
* Rear brake
• Replace brake pads. Whenever worn to the limit
6-2
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6-3
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NOTE:
_
● The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
● Hydraulic brake and clutch service
• Regularly check and, if necessary, correct the brake and clutch fluid levels.
• Every two years replace the internal components of the brake master cylinders and calipers as well as clutch master
and release cylinders, and change the brake and clutch fluids. 6
• Replace the brake and clutch hoses every four years and if cracked or damaged.
_
6-4
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1. Panel A 1. Screw
EAU01777 EAU01691
To install the panel
Removing and installing the Panel A
1. Place the panel in the original po-
panel To remove the panel
sition, and then install the screw.
The panel shown above needs to be 1. Remove the seat. (See page 3-11
2. Install the seat.
6 removed to perform some of the main- for seat removal and installation
tenance jobs described in this chapter. procedures.)
Refer to this section each time the pan- 2. Remove the screw, and then take
el needs to be removed and installed. the panel off.
6-5
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6-6
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spark plug wrench, and then tight- Engine oil and oil filter
en it to the specified torque. element
The engine oil level should be checked
Tightening torque: before each ride. In addition, the oil
Spark plug: must be changed and the oil filter ele-
17.5 Nm (1.75 m·kgf) ment replaced at the intervals specified
in the periodic maintenance and lubri-
NOTE:
_
cation chart.
a. Spark plug gap If a torque wrench is not available when
To install a spark plug installing a spark plug, a good estimate To check the engine oil level
1. Measure the spark plug gap with a of the correct torque is 1/4–1/2 turn 1. Place the motorcycle on the cen-
wire thickness gauge and, if nec- past finger tight. However, the spark terstand.
essary, adjust the gap to specifica- plug should be tightened to the speci-
6 tion. fied torque as soon as possible. NOTE:
_
2. Clean the surface of the spark 2. Start the engine, warm it up for
plug gasket and its mating sur- several minutes, and then turn it
face, and then wipe off any grime off.
from the spark plug threads.
6-7
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1. Engine oil filler cap 1. Engine oil drain bolt 1. Oil filter element drain screw
2. Engine oil level check window 2. Bolt
3. Maximum level mark To change the engine oil (with or 3. Oil filter element cover
4. Minimum level mark without oil filter element replace-
ment) NOTE:
3. Wait a few minutes until the oil set- _
1. Start the engine, warm it up for Skip steps 4–8 if the oil filter element is
tles, and then check the oil level
several minutes, and then turn it not being replaced. 6
through the check window located _
at the bottom-right side of the off. 4. Remove the oil filter element drain
crankcase. 2. Place an oil pan under the engine screw to drain the oil from the oil
to collect the used oil. filter element.
NOTE:
_
3. Remove the engine oil filler cap 5. Remove the oil filter element cover
The engine oil should be between the and drain bolt to drain the oil from by removing the bolt.
minimum and maximum level marks. the crankcase.
_
6-8
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Tightening torque:
Oil filter element drain screw:
7 Nm (0.7 m·kgf)
NOTE:
_
6-9
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With oil filter element After the engine is started, the engine
replacement: oil level warning light should go off if the
3.35 L oil level is sufficient.
Total amount (dry engine):
_
EC000067
4.2 L CAUTION:
_
lubricates the clutch), do not 12. Turn the engine off, and then
mix any chemical additives with check the oil level and correct it if
the oil or use oils of grade “CD” necessary.
or higher. In addition, do not
use oils labeled “ENERGY CON-
SERVING II” or higher.
● Make sure that no foreign mate-
rial enters the crankcase.
_
6-10
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● Make sure that the air filter ele- The carburetors are important parts of
ment is properly seated in the the engine and require very sophisti-
air filter case. cated adjustment. Therefore, most car-
● The engine should never be op- buretor adjustments should be left to a
erated without the air filter ele- Yamaha dealer, who has the neces-
ment installed, otherwise the sary professional knowledge and expe-
pistons and/or cylinders may rience. The adjustment described in
become excessively worn. the following section, however, may be
_
serviced by the owner as part of routine
7. Install the air filter case cover by maintenance.
installing the screws. EC000095
6-12
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revving it to 4,000–5,000 r/min. and, if necessary, adjust it to spec- Adjusting the throttle cable
ification by turning the throttle stop free play
NOTE:
_
screw. To increase the engine The throttle cable free play should
6 The engine is warm when it quickly re- measure 3–5 mm at the throttle grip.
idling speed, turn the screw in di-
sponds to the throttle.
_
rection a. To decrease the engine Periodically check the throttle cable
idling speed, turn the screw in di- free play and, if necessary, have a
rection b. Yamaha dealer adjust it.
NOTE:
_
6-13
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6-14
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during a ride.
NOTE:
● Securely pack the heaviest
_
6-15
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CE-10E
control. FRONT
1. Tire air valve Manufacturer Size Model
● The replacement of all wheel-
2. Tire air valve core 120/70 ZR17 (58W)
and brake-related parts, includ- 3. Tire air valve cap with seal Dunlop D220F ST M
120/70 ZR17 M/C (58W)
ing the tires, should be left to a
Tire information 120/70 ZR17 (58W)
Yamaha dealer, who has the Michelin MACADAM90X E
This motorcycle is equipped with cast 120/70 ZR17 M/C (58W)
necessary professional knowl-
wheels and tubeless tires with valves. REAR 6
edge and experience. EW000080
_
Manufacturer Size Model
WARNING 180/55 ZR17 (73W)
_
Dunlop D220 ST M
● The front and rear tires should 180/55 ZR17 M/C (73W)
be of the same make and de- 180/55 ZR17 (73W)
Michelin MACADAM90X E
sign, otherwise the handling 180/55 ZR17 M/C (73W)
6-16
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tively poor grip on certain road even the smallest repair to the Adjusting the brake pedal
surfaces until they have been wheel. A deformed or cracked position
“broken in”. Therefore, it is ad- wheel must be replaced. The top of the brake pedal should be
6 visable before doing any ● The wheel should be balanced positioned approximately 40 mm below
high-speed riding to ride con- whenever either the tire or wheel the top of the footrest as shown. Peri-
servatively for approximately has been changed or replaced. An odically check the brake pedal position
100 km after installing a new unbalanced wheel can result in and, if necessary, have a Yamaha
tire. poor performance, adverse han- dealer adjust it.
● The tires must be warmed up dling characteristics, and a short-
before a high-speed run. ened tire life.
● Always adjust the tire air pres- ● Ride at moderate speeds after
sure according to the operating changing a tire since the tire sur-
conditions. face must first be “broken in” for it
_
to develop its optimal characteris-
tics.
6-17
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6-18
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1. Brake pad wear indicator groove 1. Brake pad wear indicator groove 1. Minimum level mark
EAU01314
To check the brake pad wear, check EAU04169
Checking the front and rear the wear indicator grooves. If a brake Checking the brake and clutch
brake pads pad has worn to the point that the wear fluid levels
The front and rear brake pads must be indicator groove has almost disap- Insufficient brake fluid may allow air to
6 checked for wear at the intervals spec- peared, have a Yamaha dealer replace enter the brake or clutch systems, pos-
ified in the periodic maintenance and the brake pads as a set. sibly causing them to become ineffec-
lubrication chart. Each brake pad is tive.
Before riding, check that the brake fluid
provided with a wear indicator groove,
is above the minimum level mark and
which allows you to check the brake replenish if necessary. A low brake flu-
pad wear without having to disassem- id level may indicate worn brake pads
ble the brake. and/or brake system leakage. If the
brake level is low, be sure to check the
brake pads for wear and the brake sys-
tem for leakage.
6-19
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The rear brake fluid reservoir is located fluid. Mixing fluids may result in a mal for the brake fluid level to
behind panel A. (See page 6-5 for panel harmful chemical reaction and gradually go down. However, if the
removal and installation procedures.) lead to poor braking or clutch per- brake fluid level goes down sud-
Observe these precautions: formance. denly, have a Yamaha dealer 6
● When checking the fluid level, ● The brake or clutch fluid reservoir check the cause.
make sure that the top of the brake diaphragm will lose its shape from
or clutch fluid reservoir is level. the negative pressure if the fluid
● Use only the recommended quali- level goes down too far. Be sure to
ty brake fluid, otherwise the rubber return the diaphragm to its original
seals may deteriorate, causing shape before installing it into the
leakage and poor braking or clutch brake or clutch fluid reservoir.
performance.
6-20
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6-21
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EC000096
CAUTION:
_
6-22
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The drive chain must be cleaned and Do not use engine oil or any other
lubricated at the intervals specified in lubricants for the drive chain, as The operation of all control cables and
the periodic maintenance and lubrica- they may contain substances that the condition of the cables should be
tion chart, otherwise it will quickly wear could damage the O-rings. checked before each ride, and the ca-
out, especially when riding in dusty or _
bles and cable ends should be lubricat-
wet areas. Service the drive chain as ed if necessary. If a cable is damaged
follows. or does not move smoothly, have a
EC000097
Yamaha dealer check or replace it.
CAUTION:
_
ECA00053
Damage to the outer sheath may in-
terfere with proper cable operation
CAUTION:
_
and will cause the inner cable to
To prevent damaging the O-rings,
rust. Replace a damaged cable as
do not clean the drive chain with
soon as possible to prevent unsafe
steam cleaners, high-pressure
conditions.
washers or inappropriate solvents. _
EAU03370 EAU03164
6-24
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_
WARNING
EAU03371 Securely support the motorcycle so
Checking and lubricating the that there is no danger of it falling
centerstand and sidestand over.
_
The operation of the centerstand and Check the inner tubes for scratches,
6 sidestand should be checked before damage and excessive oil leakage.
each ride, and the pivots and met-
al-to-metal contact surfaces should be
lubricated if necessary.
EW000114
_
WARNING
If the centerstand or sidestand does
not move up and down smoothly,
have a Yamaha dealer check or re-
pair it.
_
6-25
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CAUTION:
_
6-26
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The front and rear wheel bearings must This motorcycle is equipped with a ● Electrolyte is poisonous and
be checked at the intervals specified in sealed-type (MF) battery, which does dangerous since it contains sul-
the periodic maintenance and lubrica- not require any maintenance. There is furic acid, which causes severe
tion chart. If there is play in the wheel no need to check the electrolyte or to burns. Avoid any contact with
hub or if the wheel does not turn add distilled water. skin, eyes or clothing and al-
smoothly, have a Yamaha dealer EC000101
ways shield your eyes when
check the wheel bearings. CAUTION: working near batteries. In case
_
of water.
• INTERNAL: Drink large quan-
6 tities of water or milk and im-
mediately call a physician.
• EYES: Flush with water for
15 minutes and seek prompt
medical attention.
● Batteries produce explosive hy-
drogen gas. Therefore, keep
sparks, flames, cigarettes, etc.,
away from the battery and pro-
vide sufficient ventilation when
charging it in an enclosed
space.
6-27
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CAUTION:
1. Main fuse _ 1. Screw (× 2)
2. Signaling system fuse Do not use a fuse of a higher amper-
EAU04189
3. Headlight fuse age rating than recommended to
4. Ignition fuse
Replacing the headlight bulb
avoid causing extensive damage to This motorcycle is equipped with a
5. Turn signal light fuse
6. Spare fuse (× 2) the electrical system and possibly a quartz bulb headlight. If the headlight
fire. bulb burns out, replace it as follows.
6 EAU04410*
3. Turn the key to “ON” and turn on 1. Remove the headlight unit by re-
The fuse box is located under the seat. the electrical circuit in question to moving the screws.
(See page 3-11 for seat removal and check if the device operates.
installation procedures.) 4. If the fuse immediately blows
If a fuse is blown, replace it as follows. again, have a Yamaha dealer
1. Turn the key to “OFF” and turn off check the electrical system.
the electrical circuit in question.
2. Remove the blown fuse, and then
install a new fuse of the specified
amperage.
6-29
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2. Disconnect the headlight coupler, and then remove the defective CAUTION:
_
and then remove the bulb cover. bulb. Do not touch the glass part of the
EW000119
headlight bulb to keep it free from
_
WARNING oil, otherwise the transparency of 6
Headlight bulbs get very hot. There- the glass, the luminosity of the bulb,
fore, keep flammable products away and the bulb life will be adversely af-
from a lit headlight bulb, and do not fected. Thoroughly clean off any dirt
touch the bulb until it has cooled and fingerprints on the headlight
down. bulb using a cloth moistened with
alcohol or thinner.
_
position, and then secure it with 5. Install the headlight bulb cover,
the bulb holder. and then connect the coupler.
6. Install the headlight unit by install-
ing the screws.
7. Have a Yamaha dealer adjust the
headlight beam if necessary.
6-30
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until it stops.
5. Install the socket (together with the
bulb) by turning it clockwise.
6. Install the seat.
6-31
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● Securely support the motor- Do not pull the brake lever after the
cycle so that there is no danger brake caliper has been removed,
of it falling over. otherwise the brake pads will be
_
forced shut.
1. Disconnect the speedometer ca- _
6-32
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6-33
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EW000122 from the brake caliper bracket by Do not apply the brake after the
WARNING removing the nut and the bolt. brake caliper has been removed,
3. Place the motorcycle on the cen-
_
● Securely support the motor- 5. Loosen the locknuts, and then turn
cycle so that there is no danger the drive chain slack adjusting bolt
of it falling over. on each side of the swingarm fully
in direction a.
_
6-34
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NOTE:
_
Troubleshooting
Although Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting chart
represents a quick and easy procedure
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have 6
the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
6-36
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Troubleshooting chart
EW000125
_
WARNING
Keep away open flames and do not smoke while checking or working on the fuel system.
_
1. Fuel
There is enough fuel. Check the compression.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the compression.
2. Compression
There is compression. Check the ignition.
Operate the electric starter.
6 Have a Yamaha dealer
There is no compression.
check the vehicle.
3. Ignition Wipe off with a dry cloth and correct the Open the throttle halfway and operate
Wet
spark plug gaps, or replace the spark plugs. the electric starter.
Remove the spark plugs
and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the battery.
6-37
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reveals the attractiveness of the tech- tic bags after the engine has CAUTION:
_
nology, it also makes it more vulnera- cooled down. ● Avoid using strong acidic wheel
ble. Rust and corrosion can develop 2. Make sure that all caps and covers cleaners, especially on spoked
even if high-quality components are as well as all electrical couplers wheels. If such products are
used. A rusty exhaust pipe may go un- and connectors, including the used on hard-to-remove dirt, do
noticed on a car, however, it detracts spark plug caps, are tightly in- not leave the cleaner on the af-
from the overall appearance of a stalled. fected area any longer than in-
motorcycle. Frequent and proper care 3. Remove extremely stubborn dirt, structed. Also, thoroughly rinse
does not only comply with the terms of like oil burnt onto the crankcase, the area off with water, immedi-
the warranty, but it will also keep your with a degreasing agent and a ately dry it, and then apply a
motorcycle looking good, extend its life brush, but never apply such prod- corrosion protection spray.
and optimize its performance. ucts onto seals, gaskets, sprock- ● Improper cleaning can damage
ets, the drive chain and wheel windshields, cowlings, panels
axles. Always rinse the dirt and and other plastic parts. Use
7 degreaser off with water. only a soft, clean cloth or
sponge with mild detergent and
water to clean plastic.
7-1
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deterioration in the following ar- ty plastic polishing compound 1. Clean the motorcycle with cold
eas: seals (of wheel and swing- after washing. water and a mild detergent, after
arm bearings, fork and brakes), _
the engine has cooled down.
ECA00012
electric components (couplers,
After normal use CAUTION:
connectors, instruments, 7
Remove dirt with warm water, a mild _
switches and lights), breather Do not use warm water since it in-
detergent, and a soft, clean sponge,
hoses and vents. creases the corrosive action of the
and then rinse thoroughly with clean
salt.
water. Use a toothbrush or bottlebrush _
for hard-to-reach areas. Stubborn dirt 2. After drying the motorcycle, apply
and insects will come off more easily if a corrosion protection spray on all
the area is covered with a wet cloth for metal, including chrome- and nick-
a few minutes before cleaning. el-plated, surfaces to prevent cor-
rosion.
7-2
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or an absorbing cloth. ● Make sure that there is no oil or ● Apply spray oil and wax spar-
2. Immediately dry the drive chain wax on the brakes or tires. If ingly and make sure to wipe off
and lubricate it to prevent it from necessary, clean the brake any excess.
rusting. discs and brake linings with a ● Never apply oil or wax to any
3. Use a chrome polish to shine regular brake disc cleaner or ac- rubber and plastic parts, but
chrome, aluminum and stainless- etone, and wash the tires with treat them with a suitable care
steel parts, including the exhaust warm water and a mild deter- product.
system. (Even the thermally in- gent. ● Avoid using abrasive polishing
duced discoloring of stainless- ● Before operating the motor- compounds as they will wear
steel exhaust systems can be re- cycle test its braking perfor- away the paint.
moved through polishing.) mance and cornering behavior. _
NOTE:
_
7-3
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● Storing the motorcycle in a this will prevent fuel deposits from ed. (This will limit sparking during
poorly ventilated room or cover- building up. Pour the drained fuel the next step.)
ing it with a tarp, while it is still into the fuel tank. d. Turn the engine over several times
wet, will allow water and humid- 4. Fill up the fuel tank and add fuel with the starter. (This will coat the
ity to seep in and cause rust. stabilizer (if available) to prevent cylinder walls with oil.)
● To prevent corrosion, avoid the fuel tank from rusting and the e. Remove the spark plug caps from
damp cellars, stables (because fuel from deteriorating. the spark plugs, and then install
of the presence of ammonia) 5. Perform the following steps to pro- the spark plugs and the spark plug
and areas where strong chemi- tect the cylinders, piston rings, etc. caps. 7
cals are stored. from corrosion. EWA00003
_
WARNING
To prevent damage or injury from
sparking, make sure to ground the
spark plug electrodes while turning
the engine over.
_
7-4
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7-5
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SPECIFICATIONS
SPECIFICATIONS
8-
EAU01038
Specifications
CS-01E
Model XJR1300 Engine oil
Dimensions Type
-20 -10 0 10 20 30 40 50 ˚C
Overall length 2,175 mm (except for N, S)
SAE 10W-30
2,250 mm (for N, S)
Overall width 775 mm SAE 10W-40
8-1
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SPECIFICATIONS
Air filter Dry element Gear ratio
Fuel 1st 2.857
Type REGULAR UNLEADED 2nd 2.000
GASOLINE ONLY
3rd 1.571
Fuel tank capacity 21 L
4th 1.292
Fuel reserve amount 4.5 L 5th 1.115
Carburetor
Chassis
Manufacturer MIKUNI
Frame type Double cradle
Model × quantity BSR37 × 4 Caster angle 25.5 °
Spark plug
Trail 100 mm
Manufacturer/model NGK / DPR8EA-9 or
Tires
DENSO / X24EPR-U9
Front
Gap 0.8–0.9 mm
Type Tubeless tire
Clutch type Wet, multiple-disc
Size 120/70 ZR17 (58W)
Transmission
120/70 ZR17 M/C (58W)
Primary reduction system Spur gear
Manufacturer/model Dunlop / D220F ST M
Primary reduction ratio 1.750
Michelin / MACADAM90X E
Secondary reduction system Chain drive 8
Rear
Secondary reduction ratio 2.167
Type Tubeless tire
Number of drive chain
sprocket teeth (front/rear) 18/39 Size 180/55 ZR17 (73W)
8-2
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SPECIFICATIONS
Maximum load* 203 kg Brakes
Tire air pressure Front
(measured on cold tires) Type Dual disc brake
Up to 90 kg*
Operation Right hand
Front 250 kPa (2.50 kgf/cm2, 2.50 bar)
Fluid DOT 4
Rear 250 kPa (2.50 kgf/cm2, 2.50 bar) Rear
90 kg–maximum*
Type Single disc brake
Front 250 kPa (2.50 kgf/cm2, 2.50 bar)
Operation Right foot
Rear 290 kPa (2.90 kgf/cm2, 2.90 bar) Fluid DOT 4
High-speed riding
Suspension
Front 250 kPa (2.50 kgf/cm2, 2.50 bar)
Front Telescopic fork
Rear 290 kPa (2.90 kgf/cm2, 2.90 bar) Rear Swingarm
* Total weight of rider, passenger, cargo and accessories
Springs/shock absorbers
Wheels Front Coil spring / oil damper
Front
Rear Coil spring / gas-oil damper
Type Cast wheel
Wheel travel
Size 17 × MT 3.50 Front 130 mm
8 17 M/C × MT 3.50
Rear 110 mm
Rear
Electrical system
Type Cast wheel Ignition system T.C.I. (digital)
Size 17 × MT 5.50
Charging system
17 M/C × MT 5.50
Type A.C. generator
Standard output 13.5 V, 28 A @ 5,000 r/min
8-3
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SPECIFICATIONS
Battery
Model GT14B-4
Voltage, capacity 12 V, 12 Ah
Headlight type Quartz bulb (halogen)
Bulb voltage, wattage × quantity
Headlight 12 V, 60/55 W × 1
Tail/brake light 12 V, 5/21 W × 2
Auxiliary light 12 V, 4 W × 1
Turn signal light 12 V, 21 W × 4
Meter lighting 12 V, 1.7 W × 4
Neutral indicator light 12 V, 1.7 W × 1
High beam indicator light 12 V, 3.4 W × 1
Oil level warning light 12 V, 1.7 W × 1
Turn signal indicator light 12 V, 1.7 W × 2
Fuses
Main fuse 40 A
Headlight fuse 15 A
8
Signaling system fuse 15 A
Ignition fuse 15 A
Turn signal light fuse 15 A
8-4
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SPECIFICATIONS
EAU03941
8-5
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CONSUMER INFORMATION
CONSUMER INFORMATION
9-
EAU01039
EAU02944
Identification numbers
Record the key identification number,
vehicle identification number and mod-
el label information in the spaces pro-
vided below for assistance when
ordering spare parts from a Yamaha
dealer or for reference in case the vehi-
cle is stolen.
1. Key identification number 1. Vehicle identification number
1. KEY IDENTIFICATION NUMBER: EAU01041 EAU01043
9-1
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CONSUMER INFORMATION
1. Model label
EAU01050
Model label
The model label is affixed to the frame
under the seat. (See page 3-11 for seat
removal and installation procedures.)
Record the information on this label in
the space provided. This information
will be needed when ordering spare
parts from a Yamaha dealer.
9-2
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INDEX
A E L
Air filter element, cleaning ......................6-11 Engine break-in ....................................... 5-4 Light switch ..............................................3-5
Anti-theft alarm ........................................3-4 Engine oil and oil filter element ................ 6-7 Luggage strap holders ...........................3-16
Engine stop switch................................... 3-5
B M
Battery ...................................................6-27 F Main switch/steering lock .........................3-1
Brake and clutch fluid levels, checking ...6-19 Front fork, adjusting............................... 3-13 Model label ..............................................9-2
Brake and clutch fluids, changing...........6-21 Front fork, checking ............................... 6-25
N
Brake and clutch levers, checking and Fuel ......................................................... 3-9
Neutral indicator light ...............................3-2
lubricating ............................................6-24 Fuel cock............................................... 3-10
Brake and shift pedals, checking and Fuel consumption, tips for reducing ......... 5-4 O
lubricating ............................................6-24 Fuel gauge .............................................. 3-3 Oil level warning light ...............................3-2
Brake lever...............................................3-7 Fuel tank breather hose......................... 3-10
P
Brake light switch (rear), adjusting .........6-18 Fuel tank cap........................................... 3-8
Panel, removing and installing..................6-5
Brake pads, checking.............................6-19 Fuses, replacing .................................... 6-29
Parking.....................................................5-5
Brake pedal..............................................3-7
H Part locations ...........................................2-1
Brake pedal position, adjusting ..............6-17
Handlebar switches ................................. 3-4 Pass switch..............................................3-4
C Hazard switch.......................................... 3-4 Periodic maintenance and lubrication
Cables, checking and lubricating............6-23 Headlight bulb, replacing ....................... 6-29 chart ......................................................6-2
Carburetors, adjusting............................6-12 Helmet holder ........................................ 3-12 Pre-operation check list............................4-1
Care.........................................................7-1 High beam indicator light ......................... 3-2
S
Centerstand and sidestand, checking Horn switch ............................................. 3-4
Safety information ....................................1-1
and lubricating .....................................6-25
I Seat .......................................................3-11
Clutch lever..............................................3-5
Identification numbers ............................. 9-1 Shifting.....................................................5-3
Conversion table......................................8-5
Idling speed, adjusting ........................... 6-13 Shift pedal................................................3-6
D Ignition circuit cut-off system.................. 3-17 Shift points (for Switzerland only) .............5-3
Dimmer switch .........................................3-4 Indicator and warning lights ..................... 3-2 Shock absorber assemblies,
Drive chain, lubricating...........................6-23 adjusting ..............................................3-15
K
Drive chain slack....................................6-21 Sidestand...............................................3-17
Key identification number ........................ 9-1
Adjusting ..........................................6-22 Spark plugs, checking ..............................6-6
Checking ..........................................6-21 Specifications...........................................8-1
Speedometer unit.....................................3-3
INDEX
Starter (choke) lever .............................. 3-11 Wheels.................................................. 6-17
Starting a cold engine .............................. 5-1
Starting a warm engine............................ 5-2
Start switch.............................................. 3-5
Steering, checking ................................. 6-26
Storage.................................................... 7-4
Storage compartment ............................ 3-13
T
Tachometer ............................................. 3-3
Tail/brake light bulb, replacing ............... 6-31
Throttle cable free play, adjusting .......... 6-13
Throttle grip and cable, checking and
lubricating............................................ 6-24
Tires ...................................................... 6-14
Tool kit..................................................... 6-1
Troubleshooting..................................... 6-36
Troubleshooting chart............................ 6-37
Turn signal indicator lights ....................... 3-2
Turn signal light bulb, replacing ............. 6-31
Turn signal switch.................................... 3-4
V
Valve clearance, adjusting..................... 6-14
Vehicle identification number ................... 9-1
W
Wheel bearings, checking...................... 6-27
Wheel (front).......................................... 6-32
Installing........................................... 6-33
Removing .......................................... 6-32
Wheel (rear) .......................................... 6-34
Installing........................................... 6-35
Removing......................................... 6-34