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High Speed Lining Machine Operation Manual
High Speed Lining Machine Operation Manual
Manual
for the
OMICRON PREFERRED
HIGH-SPEED LINING MACHINE
PREFACE
Thank you for choosing our high-speed lining machine.In order to make
sure the safety and properly use of this machine,please read this operation
if necessary.
Base on the principle of do better and better and improve the product
● Operator must strictly obey the operation procedure listed in the operation
manual to make sure the personal safety and to prevent the accident.
● A person who wears loose-fitting clothes or long jewelry shall not be allowed
to operate the machine .A person with long hair must coil her hair in the hat in
order to prevent the accident.
● Before and after using this machine,you shall according to the specification to
maintain and repair the machine regularly.
● From the point view of safety,we shall pay special attention to design and
manufacture of machine.But it is impossible to eliminate all of the possible
dangers or anticipate possible injuries and misuses.So,all of the operators and the
other related persons must acquaint themselves with early warning and take great
care of operation.
● Prohibit to peel or damage any label.Prohibit to use the other objects to shade
the lable that it can’t be seen.
● Prohibit to operate the machine by wet hand in order to avoid the electric
shock.
● Prohibit to place the object above the machine in order to avoid that this object
will falling down and then damage the machine and injure the
person.Especially the object which contains the liquid will give rise to the risk
of electric leakage.
● Prohibit to use the water to flush the machine to avoid giving rise to the risk of
electric shock.
● Bofore operating the machine,you shall pay much attention and inform the
other persons that the machine will be started soon.
1.3 Identification of Safety lable
NO. Symbol Meaning
Waring:
1 Electric shock,Can lead to shock or
death.
Warning:
2
Pinching hazard, Injured by machine
Warning:
3
Pinching hazard, Injured by belt.
Warning:
1. Person who uses heart pacemaker
4 shall keep 1 meters away from the
machine.
2. Noise,you shall wear the ear plugs.
Warning:
This cabinet shall be bolted down
properly or use other proper methods
5
to fix it in order to avoid the tip
over.Do not remove or cover this
label.
Warning:
6 Prohibit to touch the switching
circuit.
3. FUNCTION OF LINING MACHINE
Rotary high-speed lining machine is suitable to use in the end which is made from
water-based compound or solvent based.The quantities of gun which is equipped on the
machine can varied from 3 to 8 . Production capacity is 300~2000pcs/min which is
suitable to use in the aluminium cover or iron cover.The above end type is 113-603D
and suitable to use in the sealing rubber which solid contents is larger than 55%.
Simple operation can be found in the following several matters:
1. You can adjust the spray adhesive time per gun on the Human-Machine
Interface respectively;
2. You can adjust the gun position on the horizontal and vertical direction
freely;
3. When the machine is running,if there are no end on the upper and lower
chuck,it’s will not contact with each other directly.So it’s will reduce the
noise of machine.
4. The speed of chuck and system can carry out the variable frequency drive
independently and it can be adjusted directly on the Human-Machine
Interface.
Parameters:
1. Turret speed (MAX) :250RPM
2. Dimensions:0.95m*1.17m*1.96m
3. Operating temperature (MAX) :65℃
4. Net weight:1,856KG
5. Lubricating oil:MOBIL 626
6. Oil capacity:27.6L
7. Gas consumption:23CFM(0.65M3)
8. The rotation direction of turret is counter-clockwise rotation
The rotation direction of lower chuck is clockwise rotation
Pressure setting parameter.The pressure provided by the system must be
reached to 90PSI (550KPA) at least
1. Pressure setting of total system:90PSI
2. Pressure setting of downstacker:65PSI
3.Pressure setting of discharge:20PSI
4.Pressure setting of compound sealing:35PSI
1. Make sure that the machine is stopped completely and then turn the
operation switch to the “OFF”,remove the key;
2. Rotate the turrent until its reach to the 1/2-5/8 edge of starwheel(Can be
seen from the downstacker port);
3. Loose the tension pulley of downstacker and then remove the belt;
4. Rotate the infeed screws until the end will be dropped;
5. Re-install the belt and tighten the tension pulley.
3.OPERATING GUIDANCE OF LINING MACHINE
3.1 Lifting Instruction of Lining Machine
Notice:
■ If this touch screen not receive the trigger signal for a long
time,the background light will be turned off automatically to
protect the background light and extend its service life.Click
any position in the screen to activate the background
light.It’s recommend you to click the top side of screen or
click the “MENU” key to avoid the misoperation.Because
there are some function keys at the bottom of screen.
■ During the operation,please press the buttons slightly.Do not
use too much force to touch the buttons in order to avoid
damaging the screen!
■ When turning on the power,screen requires some time to
finish the self-checking.So please wait until its finish the
self-checking and then carry on the operation!
(2).Control power switch (CNTR.PWR.)
This switch is used to turn on and turn off the control power.When you turn
the switch to the “ON”position,the control power will begin to work and PLC
which is equipped on the cabinet is electrified.The programs which are stored
on the PLC are come into effect.If you want to turn off the control power,you
shall turn this switch to the “OFF”position.
(3).Running mode change-over switch(JOG/SAFE/RUN)
There are three modes in this machine .When the switch is turned to
“JOG”position,press the start button,the machine will be run in the low speed
(You must press this button and hold it,once you release this button,the machine
will stop running).When the switch is turned to “SAFE” position,the machine
can’t be run.When the switch is turned to “RUN” position ,press the start
button,the machine will be turned on (If there are no fault)).Please refer to the
screen tips to operate the machine ,because only all of the requirements are
met,the machine can be turned on normally!
(4).End infeed switch (INFEED ON/OFF)
This switch is used to control the end infeed during the normal
operation.When the switch is turned to “ON”position,it’s allow to infeed the
end.(Please refer to the screen tips to operate the machine,because only all of
the requirements are met,the end can be carried out the infeed motion!)When
the switch is turned to “OFF” position,the end infeed motion is stopped and
production is stopped.
(5).Start button (START)
This button is used to start the motor in order to drive the machine to
run.Under the “JOG” and “RUN” modes,this button is in effect.But under the
“SAFE”mode,this button is of no effect.
(6).Stop button (STOP)
This button is used to stop the motor in order to stop the running of
machine.Whenever you press this button,the machine will always be stopped.
(7).Reset button (RESET)
This button is used to reset the faults.Some faults have the self-lock
function.
So even though you remove the fault,it will still give an alarm.Now you can use
this button to reset.
Notice:
In the event of a failure,the built-in indicator light for reset button is
on!
(8).Emergency stop button (E-STOP)
In any case,if you press the emergency stop button,the machine will be
stopped immediately and the brake mechanism is started which will stop the
rotation of main shaft.After pressing,if you want to reset it,please pull this
button upwards and then rotate it in a clockwise direction.
Notice:
After pressing the emergency button,the built-in indicator light for
button is on!
3.2.3 Step of Normally Starting up
1. Turn on the main power;
2. Check the inlet pressure;
3. Check to see whether the oil level is normal;
4. Turn the control power switch “CNTR.PWR.”to the “ON”position;
5. Check to see whether the compound discharge from the nozzle is
normal(In carrying out this operation,please turn the mode switch to
“SAFE”position.,and press the “Manual/Gule discharge”function key
on the touch screen);
6. Turn the mode switch to the “RUN”position;
7. Press the “AUTO”function key on the touch screen.);
8. Enter the speed you required;
9. According to the screen tips to carry out the operation.If have any
fault,you shall press the reset button after removing the fault;
10.A tip appears on the screen to indicate that it’s allow you to start up the
machine,now you can press the start button;
11.When the speed is reached to the required production speed,a tip
appears on the screen will prompt you to open the end infeed switch.Now
open the end infeed switch to begin the production;
12.During the production,turn the end infeed switch “INFEED ON/OFF”
to the “OFF”position,and then press “STOP”button,the machine will be
stopped.
3.2.4 Function Key on the Human Machine Interface (HMI)
1. Screen 1
Screen 2 is the base screen of the other screens.You can edit these 6
function keys which are listed at the bottom of this screen in here.The specific
information of these function keys,please see “Screen 1”.
3. Screen 3
This screen is used to set the time parameter of compound injection.Six datas
on the screen represent the working time value of six gun winding
respectively.The unit is millisecond.Press “+”key one time,the working time
value of the corresponding gun will be increased.Use “-“key to decrease the
time value.There are an upper or lower limit of this working time value.So if
you increase/decrease the value to the limit value,even though you press the
“+”/ “-“key,the time value will not be changed any more.
5. Screen 5
This screen is the picture of the alarm history. It will show the previous
information.
Screen 6
This screen is used to display the Manual/Compound injection information.If
you need to carry out the manual or compound injection operation,it will turn to
this screen.A safety notice will be displayed on the top side of display box
which means only when the machine is completely stop running,and then you
can carry out the manual or compound injection operation!Under this operation
mode,production speed and chuck speed must display 0000.The angle position
of this machine will also be displayed on the page.The square box and circle
which are listed on the side right of screen represent the manual button of six
guns and indicator lights of winding respectively.If you press the manual
button,the corresponding indicator light is on.Under the manual operation
mode,if you press the manual button,it will produce a rising edge trigger
signal,then the winding will according to the normal compound injection time
to running.Under the compound injection mode,if you press the manual
button,the maximum time of winding running is 3 seconds and then the winding
will be stopped about 15 seconds.The information of the function keys which
are listed at the buttom of this screen,please see “Screen 1”.
Screen 7
infeed Angle and close infeed angle of the used to adjust the opening and
closing of the end knife. gradually adjust the angle and the end of "1"
bright lights and close"6" lights. So that it can ensure that lining machine
each boot first out lid corresponding to "1" number, stopping when the last
cover corresponding "6" number.
3.2.5General Fault and Troubleshooting
No. Fault Message Possible Cause and Solutions
Weekly Maintenance
No. Items Contents
Clean the external surface of lining machine.Remove the
1 Clean
dust,waste and so on foreign substance.
Check to see whether the safety inductive door is in good
Safety condition.
2 inductive Check the running condition of safety inductive door.If it can’t
door provide the safety protection,you shall repair or replace it
immediately.
Check the protective cover of flywheel to make sure that the
Protective protective cover is in good condition and its position is correct.
3
cover Check to see whether the protective cover is damaged or missed
and then repair it.
Monthly Maintenance
LN- 0G017. 02
LN- 0G006. 02
LN- 0G007. 02
LN- 0G016. 02
LN- 0G008. 02
LN- 0G015. 02
LN- 0G009. 02
LN- 0G014. 02
LN- 0G013. 02
LN- 0G010. 02
LN- 0G012. 02
LN- 0G011. 02
O ①
D
I ②
F ③ NAME
Y DRAWING
④ NO. LN- 0G000. 02
DESIGNER JASON DATE UNIT SCALE FREE
AUDIT DATE MATERIAL WEIGHT
LN- 0M010. 01
LN- 0M003. 01
LN- 0M011. 01
LN- 0M012. 01
LN- 0M004. 01
LN- 0M013. 01
LN- 0M005. 01