A

PROJECT REPORT
ON
Installation and Commissioning of RCBO
SUBMITTED BY
Miss. Siddhi Ganesh Wakchaure (21)
Miss. Sailee Ravindra Gangurde (31)

Under the Guidance of

Prof. V. S. Chavan

Sanjivani Rural Education Society’s

SANJIVANI K.B.P POLYTECHNIC

DEPARTMENT OF ELECTRICAL ENGINEERING
 Sanjivani Rural Education Society’s

SANJIVANI K.B.P POLYTECHNIC

DEPARTMENT OF ELECTRICAL ENGINEERING

CERTIFICATE
This is certify that the project entitled
“Installation And commissioning of RCBO”

SUBMITTED BY

Roll.No. Name of students Enrollment Number

21. Siddhi Ganesh Wakchaure 2100340111

31. Sailee Ravindra Gangurde 2200340661

Under the supervision and guidance for partial fulfillment of the

requirement for Diploma in Electrical Engineering applied to
Maharashtra State Board of Technical Education,Mumbai

Prof. V. S. Chavan Prof. M.R.Gunjal

Project Guide HOD
 Acknowledgement

We have taken efforts in this project. However, it would

not have been possible without the kind support and help of
many individuals and organization. We would to kind to extend
our sincere thanks to all of them. First and foremost, we want to
thanks Prof. M.R.Gunjal H.O.D. (EE) Sanjivani K.B.P.
Polytechnic,Kopargaon. For giving us an opportunity to work on
this project. We are highly indebted to Prof.V. S. Chavan
(Project guide) for her guidance and constant supervision as
well as for providing Necessary information regarding the
project & also for her support in the Project. We would like to
express our gratitude towards our parents & members of
Electrical Engineering department for their kind co-operation
and encouragement which help us in completion of this our
thanks and appreciations also go to our colleague in developing
the project and people who have willingly helped us with their
abilities.
 Abstract

The present invention provides a residual current

breaker with over current protection (RCBO),
comprising a first housing enclosing a miniature circuit
breaker (MCB) and a second housing separated from the
first housing by a main frame. The second housing
includes a first enclosure for a neutral kinematic chain
and a second enclosure for a residual current device. The
first enclosure and the second enclosure is separated by a
secondary frame thereby physically separating neutral
pole kinematic chain from a residual current kinematic
chain of the residual current device. A pin of the MCB
protrudes inside the first enclosure of the second housing
having the neutral kinematic chain
 Installation of RCBO
These are the general steps to install both Schneider Acti 9 RCBOs and other
RCBOs in the market.

Step 1
The first step is to isolate your existing electrical supply to your consumer unit. Your
electrician may use a simple lock and padlock or whatever other mechanism he sees
fit depending on your circuitry. He may use a probe and indicator to make sure that
the electrical supply is isolated properly.

Step 2
Now, you’ll have to detach the unit’s front cover. This cover usually comes with a
simple and easy-to-remove mechanism. For most models, you’ll find two fasteners
holding the cover in place.

Turn them about 90° to unlock and remove the cover.

Step 3
The next step is to prepare the terminal of the unit. Check the bottom of the unit to
find the terminal. You’ll have to unscrew or loosen the terminal carefully so that the
bottom comes loose.

Once this is done, open the clip that’s attached to the bottom of the device. Perform
this step carefully so that you don’t make any unexpected mistakes.

Step 4
Next, you’ll have to place the RCBO in position. Your circuit board should have a din
rail and bus bar on which new components can get installed. Place the RCBO in the
appropriate position on the bus bar. Your electrician should know precisely where to
place the unit. So, there’s little to worry about here if you have professional help.

Step 5
Close the clip at the bottom once the unit is in place. This will ensure that the RCBO
gets securely set in place before you move on to the next steps.

Step 6
Make sure that the RCBO unit is firmly set in place on the bus bar. Once it’s placed in
the correct position, find the lower terminal screw and tighten it again. Your
Schneider Acti 9 RCBO should be perfectly placed in the bus bar and ready if done
correctly.
Step 7
Perform a thorough check of all the tightening and connections. Make sure that no
cable is loosely held or flimsy.

 Specification of RCBO :
Number of protected poles 1

[Ui] rated insulation voltage 400 V AC 50/60 Hz

[Uimp] rated impulse withstand voltage 4 kV

Suitability for isolation Yes

Contact position indicator Yes

 Commissioning of RCBO

Commissioning of RCBO (Residual Current Circuit

Breaker with Overcurrent Protection) involves a series of steps
to ensure that the device is installed and functioning correctly.
Here are the typical steps for commissioning an RCBO:
Safety Precautions: Before starting, ensure that you've taken all
necessary safety precautions, such as turning off the power
supply to the circuit where the RCBO will be installed.

Visual Inspection: Examine the RCBO for any physical damage

or defects. Ensure that it is suitable for the application and has
the correct current rating.

Circuit Isolation: Make sure the circuit you're working on is

fully isolated and de-energized.

Wiring: Connect the line (supply), load (outgoing), and

protective earth conductors to the appropriate terminals on the
RCBO. Follow the manufacturer's instructions and wiring
diagram.

Testing: Test the RCBO by using a suitable testing device to

verify that it trips when a fault is simulated. This ensures that
the overcurrent protection and residual current protection
functions are working as intended.

Tripping Characteristics: Confirm that the RCBO's tripping

characteristics (current rating, tripping time) are suitable for the
circuit's requirements.

Labeling: Label the RCBO to indicate its purpose and the circuit
it protects. This is important for future maintenance and
troubleshooting.

Documentation: Keep a record of the commissioning process,

including the test results, and file it for reference and future
inspections.
Power On: Once you are certain that the RCBO is correctly
installed and functioning, you can restore power to the circuit.

Regular Inspection: Periodically inspect and test the RCBO to

ensure it continues to function correctly and responds to any
faults.

Always consult the manufacturer's instructions and follow local

electrical codes and regulations when commissioning an RCBO.
If you are not experienced with electrical work, it's advisable to
seek the assistance of a qualified electrician to ensure safety and
compliance with local regulations.

 Applications of RCBO

 Protection against electrical fault

 Ground fault protection
 Personal Safety
 Critical Equipment
 Residential Installations
 Medical Facilities
 Advantages of RCBO

 Enhanced safety
 Individual Circuit Protection
 Sensitivity
 Discrimination
 Compatibility
 Reduced Down Time
 Diagnostic Feature
 Intigrating Smart System