BOVING FOURESS LIMITED Page no.

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OM POWER HEP (2 x 7500 kW) + 15% COL
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Guaranteed technical particulars

SCHEDULE -1

GUARANTEED & TECHNICAL

PARTICULARLARS FOR TURBINE
EQUIPMENT

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 BOVING FOURESS LIMITED Page no. 2 of 10
OM POWER HEP (2 x 7500 kW) + 15% COL
H2JP
Guaranteed technical particulars

GUARANTEED & TECHNICAL PARTICULARS FOR TG EQUIPMENT

S. Item Description Unit Specification

No.

TURBINE & AUXILIARIES

1. Name of Manufacturer & place of Boving Fouress Limited

manufacturing and country Bangalore, India.
2. a) Type of turbine : Horizontal 2 Jet Pelton
b) Model of Turbine : PR8E 350.02 25/5
c) Design net head of turbine m : 435
d) Design discharge of turbine at Rated M3/s : 2.01
net head of 435 m.
e) Maximum allowable discharge of M3/s : 2.32
turbine at Rated net head of 435 m.
f) Minimum allowable discharge of M3/s : 1.01
turbine at Rated net head of 435 m.
g) Design discharge of turbine at M3/s : 1.98
Maximum net head of 440 m.
h) Maximum allowable discharge of M3/s : 2.28
turbine at Maximum net head of 440
m.
j) Minimum allowable discharge of M3/s : 1.00
turbine at maximum net head of 440
m.
k) Minimum head where turbine can be m :
operated.
l) Maximum head where the turbine can m :
be operated.
m) Operating net head range m : 435
n) Center line of runner EL : Please refer S.A. drawing enclosed
(m)
3. a) Design output of turbine at Design net kW : 7732
head and Design discharge
b) Maximum output of turbine at Design kW : 8891.75
head and maximum discharge that
machine can pass through.
c) Minimum output of turbine at min. kW : 3865.98
head and minimum discharge where
turbine can operate continuous.
d) Output of turbine at operating net kW : 7731.96
head & Design Discharge
4. Efficiency:
Guaranteed efficiency at Design net
head for the following percentages
of Design outputs.
a) 115% % ; 90.00
b) 100% % : 90.04
c) 75% % : 89.50
d) 50% % : 89.70

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OM POWER HEP (2 x 7500 kW) + 15% COL
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Guaranteed technical particulars

5. Discharge : M3/s
Turbine discharge at Design net head
for the following percentages of
outputs:
a) 115% % : 2.32
b) 100% % : 2.01
c) 75% % : 1.50
d) 50% % : 1.00
6. Characteristic and performance Yes : Yes
curves for turbine enclosed. No
7. Speed:
a) Specific speed in MKS units : 19.8 Per Jet
b) Design speed of turbine RPM 600
c) Designed maximum runaway speed : 1085
in rpm on cam / off cam at Design RPM
head and maximum head (rpm) and
max. discharge.
d) Maximum speed rise when Design % : 55
load throw off.
e) Maximum pressure rise at Design % : 20
load throw off (%).
f) Duration up to which the machine can Min. : 15
withstand designed maximum
runaway speed without aux. systems
in operation
g) Discharge during runaway condition M3/s : 2.32
h) Calculated Lowest critical speed of : 1300 rpm
shaft system.
i) Direction of rotation when viewed : Anticlockwise
from driving end.
j) Total weight of rotating parts of Ton : 2.75 (Approx)
Turbine s
8. Regulation
a) Momentary rise in speed on suddenly 55%
reducing load to zero from full Design
load as percentage of Design speed.
b) Time of Deflector closing for Secs : 1.5
regulation in item 7 above
c) Time of Nozzle opening for full Secs : 2
opening
d) Time of Nozzle closing for regulation Secs : 2
in item 7 above
e) Time of Deflector opening for full Secs : 10
opening
f) Minimum oil Pressure required for bar : 70
opening and closing of deflector and
Nozzle.
g) Flywheel effect of generating unit for : 20 T-m²
the regulation stated above
9. Factor of safety
a) Guaranteed Minimum factor of safety : 1.5
under worst conditions based on yield
point of the material.
b) Name and location of the part having : Runner
the factor of safety in (a) above

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 BOVING FOURESS LIMITED Page no. 4 of 10
OM POWER HEP (2 x 7500 kW) + 15% COL
H2JP
Guaranteed technical particulars

10. a) Please state whether proposed : Based on model test report

turbine is based on existing model
test report OR based on CFD
solutions. Please enclose details
for scrutiny.
b) Prototype Hill chart or performance Yes : Yes
characteristics of turbine for / No
various heads enclosed

11. Runner :

a) Material composition of Runner : Stainless Steel (13/4 Cr-Ni)

b) Applicable standards for material : ASTM A 743 CA6NM
c) No. of runner buckets : 20
d) Runner pitch circle diameter mm : 1400
e) Weight of finished runner Kg : 2550 (Approx)
f) Sources of runner casting : Reputed foundries
n) Hydraulic load of each bucket KN : 169
i) Method of connection of runner with Flanged coupling
Generator shaft extension.
j) Estimated Needle opening and Sec. : 20
closing time
k) Method of sealing needle and : Chevron Seal
servomotor
l) Minimum oil pressure required for : 70 bar
operation of needle
o) Diameter of needle servomotor mm : 160
p) Stroke Length mm : 125
q) Type of deflector control : Hyd. Servomotor
r) Material of servomotor body and : As per manufacturer standard
piston
s) Torque of servomotor (Needle) Kg-m : 1760
t) Control Oil pressure bar : 70-100
u) Location of Prop. distributing valve : On hydraulic power pack
v) Bore/ Stroke of servomotor mm : 160 / 125
w) Is servomotor capable of operation in Yes/ : Yes
manual mode of control. No
x) Make & Type of needle position : Reputed make / LVTD
transmitter
y) Output signal of transmitter mA : 20mA
z) Aux. supply voltage of transmitter V : 24 V

12. Shaft: Not Applicable (since runner is

directly mounted on generator shaft)
a) Material and composition : -
b) Construction (forged or tubular) : -
c) Applicable standards for:
i) material : -
ii) forging :
d) Type of connection between turbine -
shaft and generator shaft
f) Hardware for connecting turbine shaft : -
to runner.
g) Turbine manufacturer shall take Yes : Yes
responsibility for interface engg No

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 BOVING FOURESS LIMITED Page no. 5 of 10
OM POWER HEP (2 x 7500 kW) + 15% COL
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Guaranteed technical particulars

between turbine & generator

13. Turbine guide bearing Not Applicable ( since runner is
directly mounted on generator shaft
& covered in generator)
a) location : -
b) Type of material : -
c) Applicable standards of materials : -
d) Bearing designed to operate at hour : -
maximum load for (hours) s
e) Maximum runway speed in RPM the RPM :
bearing can withstand for min. 10
minutes.
f) Maximum duration of the above : D.C. motor will be supplied to supply
runaway speed the bearing can oil.
withstand without external oil supply
g) Whether bearing can withstand : With cooling water On.
runaway with lubricating cooling
water on ore without cooling water on
14
Shaft gland
a) Type : Stuffing box
b) Lubrication arrangement : Water
c) Cooling arrangement: :
i) Medium of Lubrication Water
ii) Quantity LPM -
iii) Pressure Kg/Sq.-cm NA
iv) Flow monitoring device NA
v) Pressure monitoring device NA

15. Setting
a) Elevation of center line of runner EL : Refer S.A. drawing enclosed
b) Critical sigma : NA
c) Recommended plant sigma : NA

16. Brakes : Covered in generator

a) Location and no. of brakes : -

b) Type of brake and liner : -
c) Speed at which brakes are to be rpm : -
applied
d) Means of operation : -
e) Time taken for machine to come to Sec -
standstill from the instant of s.
application of brakes
f) Are limit switches provided at the Yes/ -
brake? No
17. Oil pump and OPU Tank and oil
pressure accumulator:
a) Number of OPU for each turbine : One
Material and Thickness of oil tank mm Mild Steel-As per manufacturer
sheet standard
b) No. off oil pumps for each OPU : Two
c) Type of oil pump : AC driven pump
d) Impeller material of pump : As per manufacturer standard.

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OM POWER HEP (2 x 7500 kW) + 15% COL
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e) Body material of pump : - Do -

f) Pump to be run continuously or : Intermittent
intermittently
g) No. and type and size of each -
accumulators
h) No. and size of nitrogen accumulators 4 x 55 Ltrs
i) Motor rating kW : Will furnished during detail
engineering.
j) Dimensions of OPU tank (LxBxH) cm : - Do -
l) Oil pressure
 Design pressure 70 bar
 Min pressure 40 bar
 Test pressure 110 bar
m) Grade of oil : ISO VG 68
n) Effective volume of sump tank : Will be furnished during detail
engineering.
o) Total volume of oil required for initial : - Do -
filling
p) Size and type of directional control : - Do -
valves for Deflector, Nozzle and
Brake jet in any.
q) Number of Deflector Open / Close :
operations possible, when pump is
stopped.
 Open operations -
 Close operations One
r) Number of Needle open/close :
operations possible, when pump is
stopped
 Open operations One
 Close operations One
s) Are Internal / external pipings, fittings, : Yes
clamps, connectors, embedded parts,
first fill of oil including spare,
circulating oil (oil Cooling) pump is
included in scope

18. Cooling Water System:

a) Source of cooling water : Penstock Tapping
b) No. of pumps for each unit : Not Applicable
c) Rating of each pump HP : - Do -
d) Material of pump impeller : - Do -
e) Material of pump body : - Do -
f) Rating of each motor kW : - Do -
g) Material and size of strainer element : Stainless steel / 100 micron
h) Pressure switch range : 2 – 40 bar
i) Flow switch range : Will furnished later

19. Digital Governor PLC based electronic type

a) Make and type of digital governor Allen Bradely/Schneider/Reputed
b) No of Processors one
c) Functional distribution of processors
d) No. of bits in processing word 8 bits

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OM POWER HEP (2 x 7500 kW) + 15% COL
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e) Speed in MHz
f) Internal Memory
 RAM 16 KB
 ROM
g) External Memory 2 MB Flash card
 RAM (Type & size)
 ROM (Type & size)
h) Whether watchdog feature for Yes
software, hardware is provided?
i) Real time and calendar clock
available?
j) Number of I/o modules Input 96 DI, and Output 32 DO
k) Input multiplication relays-type & Auxiliaries relays
quantity
l) Digital input excitation voltage &
current
m) Out put relays-type & quantity Auxiliaries relays
o) Type of signals for analog input (RTD, 4 to 20 Milli Amps
T/C, 4-20ma etc.)
p) Network communication modules : Ethernet TCPIP protocol
 Nos.
 Type
 Protocol
q) Electromagnetic interference Yes/ Yes
compatibility & Standard No
r) Total no. of type of modules
 Power supply modules : One
 Control processor : One
 DC-DC converter : One
 Digital Input / Output Modules : 5+2
 Analog Input / Output modules : 1+1
 Speed sensing modules : Nil

20. After detail design

Proportional valves with
connectors
a) Make and Type :
b) Guide vane
 Size :
 Flow rating LPM :
 Operational signal mA/V :
:
c) Runner Blade
 Size :
 Flow rating LPM :
 Operational signal mA/V :

21.
Speed Sensors with connectors
a) Type and Make : Proximity switch, P & F Equipment
b) No. of channels : one
c) Output signal type : Pulse load

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OM POWER HEP (2 x 7500 kW) + 15% COL
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d) No of speed switches : one

e) Frequency operational range KHz : 3 Khz

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 BOVING FOURESS LIMITED Page no. 9 of 10
OM POWER HEP (2 x 7500 kW) + 15% COL
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22.
Speed Monitor
a) Type & Make : P & F Equipment
b) Type of sensor : Proximity switch
c) Frequency operational range kHz : 3 K hz
d) Aux. voltage V : 24 V
e) No. of speed contacts : two

23. P& F Equipment

Speed Sensing Device
a) Type & Make :
b) Thickness of plate :
c) No of holes/ Teeth :
d) Type of mounting :
e) Type of bracket from speed sensing :

24.
Surge Shaft Water Level Sensor
a) Type & Make : Ultra sonic , P& F Reputed
b) Measuring Range Mtrs : 0-6 M
c) No. of sensors provided : one
d) Type of output signal : 4-20 Milli Amps
e) Universal amplifier Yes/ : -
No
f) Aux. voltage V : 24 V
g) Type of bracket from speed sensing L- Clamp
25.
Governor Performance Data

a) Speed dead band Hz :

b) Range of speed measurement % :
c) Resolution of speed measurement % :
d) Governor dead time Sec. :
e) Permanent speed droop % : 0 to 10%
f) Speed changer adjustment % :
g) Software Modes of operation Yes/
Provided by governor No
 Speed control :
 Manual :
 Surge shaft Water Level control :
 KW Control
 Optimum Control :
 Any other feature :
h) Opening gate limiter adjustment :
i) Opening gate limiter time setting :
j) Temporary speed droop : 0 to 100%
k) Sensitivity of governor % : 1%
l) Range of adjustment of opening and % : 1 to 99 sec
closing time
m) Whether capable of automatic load Yes/ :
and frequency control No
n) Min. time for full load acceptance Sec :

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OM POWER HEP (2 x 7500 kW) + 15% COL
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o) Whether control unit can Yes/ :

communicate with plant supervisory No
system
p) Is software available for Yes/ :
programming, trouble shooting No
q) Is supervisory system provided Yes/
No
r) Is GSM alarm messaging system Yes/
provided No
s) Is remote operation provided Yes/
No
26.
Weights and Measures

a) Heaviest package for shipment

 Name : Generator Rotor
 Weight Kg : 34 Tons
 Dimension LxBxH mtrs : After detail design

b) Heaviest assembly to be lifted by

powerhouse crane
 Name : Generator
Kg
 Weight : 40 Tons
mtrs
 Dimension LxBxH : After detailed design

c) Recommended capacity of Ton : 45/10T

powerhouse crane s

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