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CAPEX No. E03TH012021000.07 SOW No. E03TH012021000.07EPC

INVITATION TO BID(ITB)
OF
OSBL PVC MOTHER WATER
RECYCLE UNIT
Revision record
This page is a record of all revisions of this Document. Each time the Document is changed, all pages, revised or not, are iss
For convenience, the nature of the revision is briefly noted under remarks.

Rev Date Drafted Checked Approved Pages Stage Remarks

0 18-01-21 TSN

1 05-02-21 TSN Update schedule

2 24-02-21 TSN Update schedule, scope

Issue ITB 18th February 2021

Technical clarification 4 Mar 2021
Submit proposal 31 Mar 2021
Review proposal March 2021
PSM Audit at Contractor workshop March 2021
Award 9 Apr 2021

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TABLE OF CONTENTS
1. GENERAL ................................................................................................................................................ 3
1.1 Introduction ........................................................................................................................................ 3
1.2 Definitions.......................................................................................................................................... 3
1.3 CONTRACTOR's Responsibility .......................................................................................................... 3
1.4 Language............................................................................................................................................ 3
1.5 Measurement system ........................................................................................................................... 3
1.6 Conflicts between documents ............................................................................................................... 3
1.7 Location ............................................................................................................................................. 3
1.8 Abbreviations ..................................................................................................................................... 4
2. PROCESS DESIGN ................................................................................................................................. 4
2.1 Inlet MW(Mother Water) package Process Description ........................................................................... 5
2.2 Outlet MW package Process Description ............................................................................................... 5
2.3 UTILITY and OSBL of........................................................................................................................ 6
2.4 OSBL Requirement ............................................................................................................................. 6
2.5 Project Schedule.................................................................................................................................. 6
3. SCOPE OF WORK AND SUPPLY ........................................................................................................... 7
3.1 General .............................................................................................................................................. 7
3.2 Permit ................................................................................................................................................ 7
3.3 Commercial ........................................................................................................................................ 7
3.4 Requirement of Authority .................................................................................................................... 7
3.5 Battery Limits: Site preparation, Existing canvas .................................................................................... 8
3.6 Battery Limits: MW foundation, Concrete tank and Steel structure .......................................................... 8
3.7 Battery Limits: Underground facilities relocation ................................................................................... 9
3.8 Battery Limits: Mechanical and Piping by TSN/WWJ .......................................................................... 10
3.9 Battery Limits: Electrical Work by SSP ............................................................................................... 12
3.10 Battery Limits: Instrument Work by CKN ........................................................................................... 12
4. EQUIPMENT SPECIFICATION .............................................................................................................. 12
4.1 Equipment List.................................................................................................................................. 13
4.2 Instrument List .................................................................................................................................. 14
4.3 Piping Line List ................................................................................................................................ 13
5. ENGINEERING STANDARD .................................................................................................................. 15
6. QUALITY CONTROL PLAN ................................................................................................................... 15
7. ATTACHMENTS LIST ............................................................................................................................ 15

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1. GENERAL

1.1 Introduction
This specification defines the technical requirements for the detail engineering, procurement and construction of
one (1) complete OSBL PVC Mother Water Recycle Unit. (hereinafter referred as “PLANT”) The PLANT will be
constructed on the VINYTHAI plant located in MAP TA PHUT, THAILAND.

1.2 Definitions
VNT : Vinythai Public Company Limited
ABT : Advanced Biochemical (Thailand) Co., Ltd.
OWNER : Vinythai and Advanced Biochemical
EDC : Engineering Design Contractor
VENDOR : A person or company offering Equipment/Service to Owner
CONTRACTOR : A person or company offering Equipment/Service to Owner
FABRICATOR : A person or company offering Equipment/Service to Owner
MR : Material Requisition
SOW : Scope of Work

1.3 CONTRACTOR's Responsibility

Compliance with this specification does not relieve CONTRACTOR from their responsibility of proper design and
supply fully suitable for all specified operating conditions. It is the CONTRACTOR's responsibility, considering
his expertise, to question any objectionable specification presented in this package.

1.4 Language
English language shall be used in all documents and drawings during procurement phase.

1.5 Measurement system

The S.I. units shall be used in all documents and drawings. Piping component diameters will be expressed in inches.

1.6 Conflicts between documents

In case of conflict between applicable documents, the following order of precedence shall apply:
 The laws and regulations legally applicable in OWNER’s country
 This particular-specification and the mentioned/referred standard documents
 The other specifications (general specifications) not specifically referred and/or international code/standard
CONTRACTOR shall notify all conflicts between documents of the same order of precedence.

1.7 Location
Plant will be constructed inside the VINYTHAI plant located in MAP TA PHUT, THAILAND.
Site condition and Area Classification, please see the attachment Item 5.1

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1.8 Abbreviations
VNT Vinythai Public Company limited
EPC Engineering, Procurement, Construction Contractor
IEE Initial Environmental Examination
EIA Environmental Impact Assessment
SI International system of unit
DCS Distributed Control System
LV Low Voltage
MCC Motor Control Centre
DBOM Design Build Operate and Maintain
DBOOM Design Build Own Operate and Maintain
CIP Cleaning in Place
DDP Delivered Duty Paid
CWD Cold Demineralized Water
HWD Hot Demineralized Water
WCH Chilled Water
DA Dispersing Agent
EM Emulsifier
VCM Vinyl Chloride Monomer
ND Natural Degassing
S-PVC Suspension-PVC
E-PVC Emulsion-PVC
MS-PVC Micro Suspension-PVC
N/A. Not applicable

2. PROCESS DESIGN

Please refer to P&ID item 7.1, see all the attachment for concept and detail.
 PID0_MTP-xxx-P902-x_MW package(Concept)
 PID1_MTP-xxx-P902-x_MW package
 PID2_MTP-PED-P902-1-2_MW inlet
 PID3_MTP-PSD-P902-3-4_MW tank
 PID4_MTP-SW-P902-1-3_Clarified water
 PID5_MTP-SWW-P902-001-2_Reject water
 PID6_MTP-PCE-P903-1_Sump pit 1
 PID7_MTP-PCE-P902-3-2_Sump pit 2
 PID8_MTP-SAI-P903-1_UT-1 Instrument Air
 PID9_MTP-SAC-P903-1_UT-2 Compressed Air
 PID10_MTP-SWR-P903-1_UT-3 Raw Water

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2.1 Inlet MW(Mother Water) package Process Description

MW from PVC plant will be kept in SD0111 which will be tied in from existing inlet line from SD4 to SD313 (see
P&ID). At SD0111 has level transmitter for monitor and control level to adjust control valve after flow meter.
SD0111 also including with overflow line, drainage line, recirculation line and etc. as shown in PID. Outlet mother
water with maximum temperature 80◦C is supplied to heat exchanger (vendor scope) for temperature reducing by
2 feeding pumps (run 1 stand by 1) with maximum flowrate 50 m3/h (per pump) and required head approximated 6
barg. (TBC required pressure at inlet battery limit and dP of heat exchanger). Discharge line of feeding pump has
PI, check valve, and etc. equipment which required to protect pump and align with VNT’s concept also including
OSBL scope. Coolant of HX is cooling water which is tied in from line cooling water supply to SD213. (TBC tie
in point of cooling water) Flowrate of required cooling water is controlled by control valve which is dominated by
temperature of outlet cooled MW (TICN_XX2xx/x). Then, cooled MW is supplied to MW.

2.2 Outlet MW package Process Description

1) Product (Clarified water)
Treated water is clarified water specification is fed to WF001. Between the MW package to WF001 there
is 4” branch with manual valve to other destination in the future. Treated water pipeline (4”) has automatic on/off
valve which is controlled by quality of treated water. Important quality of treated water is analyzed by online
detector which composes of pH, conductivity, turbidity, and COD. Concept of treated water quality control is using
online analyzer as mentioned before to control automatic on/off valve. If all of them are in controlled value, will be
opened as normal operation. If one of them is out of controlled range from VNT requirement, on/off valve will be
closed. (TBC will use “AND” or “OR” concept).

2) Reject RO water
In mother water package has reject water from RO unit, which sent to Mixing tank (WW111, inorganic
wastewater buffer tank). Quality of RO reject water is controlled following water effluent Thai regulation. Reject
RO water pipeline has automatic on/off valve which is controlled by level alarm high-high of mixing tank
(LAHH_WW111-C) and quality of reject water from online analyzer. Online analyzer consists of pH, conductivity,
turbidity, and COD. If one of quality item is out of controlled range “OR” level of water in mixing tank is alarm
high high(LAHH_WW111C), automatic on/off valve will be closed in order to prevent off-specification water is
sent to tank and also prevent water overflow in mixing tank because of too high water level. (TBC concept and
value of LAHH again).

3) Drainage water from MW sump pit (2 streamlines to existing wastewater treatment)

a) In mother water package has water drainage from cleaning activity or others which is collected in sump pit
inside the package. Water from sump pit is sent to screening CE911/921 (existing screen) at tie-in point by
pump pit at flow rate 2 m3/h in order to separate some amount of retained solid in water before sending to
treat with existing wastewater at CE0111/2. Feeding pump pit is controlled to start and stop by level switch
high and low (LSH, LSL) of sump pit in package.
b) Gravity drain from MW sump pit (with isolation valve) to existing sump pit, this line will be used in future.

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2.3 UTILITY and OSBL of

a) Instrument Air: tie-in as shown in attached PID
b) Compressed Air: tie-in as shown in attached PID
c) Raw water: tie-in as shown in attached PID

2.4 OSBL Requirement

General design and equipment installation between process stream and utility stream should be including in OSBL
scope e.g. drain point, vent point, short spool, manual valve for instrument and etc.

2.5 Project Schedule

OWNER requires detail engineering, procurement and construction schedule as following.
Effective date (contract sign) - Mechanical Completion within 31 Jan 2021.
This includes transaction period to get official approval for lawful requirement by authority.
No E03TH012021000.07
May-21

Aug-21

Nov-21

Dec-21
Mar-21

Mar-22
Sep-21
Feb-21

Feb-22
Jun-21
Apr-21

Oct-21

Jan-22
PVC Mother Water Recycle Unit

Jul-21
1 Procurement
Bidding and Award OSBL-EPC 1 1 1

2 Engineering
OSBL Civil and Foundation, Concrete Tank 1 1
OSBL Substation Building 1 1
Engineering and IEAT permit Document 1
IEAT Construction permit approval 1
OSBL Mechanical Equipment 1 1 1
OSBL Piping and Tie in 1 1 1
OSBL Electrical, MCC and Cable work 1 1 1
OSBL Instrument and installation work 1 1 1

3 Construction
OSBL Civil and Foundation, Concrete Tank 1 1 1 1
OSBL Substation Building 1 1 1 1
OSBL Mechanical Equipment, Piping 1 1 1 1 1 1 1 1
OSBL Electrical, MCC and Cable work 1 1 1 1 1 1 1 1
OSBL Instrument and installation work 1 1 1 1 1 1 1 1
ISBL 1st Phase Fabrication & Construction 1 1 1 1 1 1 1 1 1
ISBL Installation 1 1 1 1
IEAT Operating permit Building certificate 1

4 Commissioning / Final Document

1st PSSR, Commissioning and on service 1

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3. SCOPE OF WORK AND SUPPLY

3.1 General
The CONTRACTOR shall be fully responsible for the mechanical and process design, supply of materials,
construction, inspection, hydraulic static test, pneumatic leak test, equipment test run, and painting as per the
requirements of this requisition, the attached data sheets, any referenced specifications, OWNER’s standards, and
international codes and standards as specified in this package.

The CONTRACTOR shall be fully responsible for coordination between the CONTRACTOR and all his sub-
vendors/contractors for materials and services provided. The CONTRACTOR shall remain solely responsible for
compliance with the specified requirements for all sub-contracted works.

The CONTRACTOR shall not commence any fabrication work prior to obtaining written approval of drawings and
procedures from the OWNER. The CONTRACTOR is responsible for maintaining strict control procedures to
assure compliance with codes, specification, drawings and instructions issued by the OWNER during the
manufacture of equipment.

The CONTRACTOR shall submit list of vendor and/or sub-contractor before issue purchase order and/or contract
to the vendor and/or sub-contractor. OWNER reserve the right to approve the vendor and/or sub-contractor. The
CONTRACTOR is not allowed to use or select vendor and/or sub-contractor without approval by OWNER. The
approve is for select vendor and/or sub-contractor only any commercial is responsibility between The
CONTRACTOR and vendor and/or sub-contractor.

The CONTRACTOR shall be creating all drawing in the attachment item 7 to AutoCAD 2014 and fully handover
all native file of Engineering document and QC report of construction. And submit work breakdown structure with
cost/price of asset to Vinythai(ACT Department).

3.2 Permit
All drawing and data for Construction permit, commissioning(OSBL) and operating permit is contractor scope.
Initial Environmental Examination (IEE) or Environmental Impact Assessment (EIA) is VNT scope.

3.3 Commercial
Refer Attachment item 7.5 Content of the Commercial Proposal and Approved Vendor List.

3.4 Requirement of Authority

OWNER shall be fully responsible for transaction work in accordance with requirement of authority, such as, but
not be limited to, Initial Engineering Explanation, Construction Permit, and those application, documents
submission. CONTRACTOR shall be fully responsible to provide necessary documents if OWNER requests.

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3.5 Battery Limits: Site preparation

The battery limit and condition are defined as the attachment 7.2
 EPC shall be design, detail engineering and calculation(if required).
 EPC will take responsibility to perform site preparation for New Mother Water Unit foundation, concrete tank,
drainage system, steel structure, metal sheet roof & wall, new sub-station, new concrete road, new pipe rack,
existing canvas modification and existing drainage relocation. The Site preparation is including the site verification
and calculation, pilling, earth work, underground facilities relocation and construction fence.

3.6 Battery Limits: Mother Water Package foundation, Concrete tank and Steel structure
The battery limit and condition are defined as the attachment 7.2
 EPC shall be design, detail engineering and calculation(refer Thai Regulation and IEAT etc.)
 EPC will take responsible for all civil work of new MW Unit and its supporting facilities the scope is to verify,
do calculation, detailed design, prepare permit document with licensed engineer sign and perform permit request
to IEAT also included.
 The MW Unit civil work is consisting of MW pilling, concrete foundation, concrete tank, steel structure and
MW drainage.
 The support facilities are new concrete road, new sub-station building, modified gutter, new pipe rack and
underground relocation. The overall plot plan is below and the detailed of the MW unit is in the attachment.

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3.7 Battery Limits: Underground facilities relocation

The battery limit and condition are defined as the attachment 7.2
 EPC shall be design, detail engineering and calculation(refer Thai Regulation and IEAT etc.)
 According to we will have a new MW Unit in the available space but underground facilities in this area are
affected. The EPC will take responsibilities to verify, do detailed drawing and relocate the underground
facilities. The facilities will be included the concrete cover for existing V-ditch with UG pipe, underground
drainage pipe and manhole as shown below picture.

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3.8 Battery Limits: Mechanical and Piping

The battery limit and condition are defined as P&ID item 7.1 and Basic design item 7.2
 EPC shall be design, detail engineering and calculation(refer Vinythai Engineering Standard)
 Hydraulic calculation
 Pipe rack / steel structure calculation.
 Engineering standard and specification follow item 7.4
 Equipment and material for construction shall be approved by Owner, not accept mat’l from China and India.
 Construction Control and QA/QC report

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3.9 Battery Limits: Electrical Work

The battery limit and condition are defined as the attachment 7.2
 EPC shall be design, detail engineering and calculation DB Panel, Power cable, lighting system, Grounding,
Fire alarm system, PA system, Cable ladder, Conduit.
 Create new drawing and combine the existing drawing together qty. 1 lot
 Design, Material and Installation cable ladder and conduit qty. 1 lot
 Pulling MV Power and control system qty. 1 lot
 Fabricate stanchion with control station qty. 1 lot
 Design, Material and Installation Distribution Transformer qty. 1 lot
 Design, Material and Installation Motor Control Center (MCC-SIEMENS) at MWS-Substation qty. 1 lot
 Design, Material and Installation Variable speed drive (ABB) at Substation qty. 1 lot
 Design, Material and Installation lighting system (LED) qty. 1 lot
 Design, Material and Installation air conditioner at MWS Substation qty. 1 lot
 Design, Material and Installation Fire alarm system at MWS Substation qty. 1 lot
 Design, Material and Installation manual call point at MES-Field area qty. 1 lot
 Design, Material and Installation PA system (loudspeaker) qty. 1 lot
 Grounding system link to motor, cable ladder, piping system, Equipment, underground loop system, lightning
protection qty. 1 lot
 Prepare name plate tag and cable tag stainless steel qty. 1 lot
 Test reports qty. 1 lot
 Commissioning test qty. 1 lot

3.10 Battery Limits: Instrument Work

The battery limit and condition are defined as P&ID item 7.1, see all the attachment for concept and detail
 EPC shall be design, detail engineering and sizing/calculation(if required) like as control valve, flow etc.
 EPC shall be supply instrument and accessory as mention in P&ID.
 EPC shall create new datasheet, documentation, loop dwg, other drawing and combine the existing drawing
together(Vinythai use Instool program).
 EPC shall install all instrument to complete with them accessory like as cable, impulse line, copper tube, cable
tray/ladder, conduit, marker, lug, ground, tagging, etc. to complete.
 EPC shall be supply and install multipair cable and fiber-optic with spare from ISBL to existing control room.
 EPC shall be supply support by fabricate and install to ensure enough as standard.
 EPC shall be supply and install I/O card of Emerson DCS with 15% spare for all instrument as mention in
P&ID.
 EPC shall calibrate all instrument with record follow standard of Vinythai.
 EPC shall be supply commissioning spare parts to enough until project complete of start-up.
 EPC shall be design and install instrument ground for ISBL 1 unit(if need).
 EPC shall be supply standard solution of analyzer(PH conduct meter) enough to test and commission.
 EPC shall be support all in case of FTA out site of Vinythai.
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 EPC shall be transferring all instrument document follow Vinythai standard.

 EPC shall be supply manpower stand-by in case instrument have any trouble in during commissioning start-up
time.
 Prepare name plate tag and cable tag stainless steel qty. 1 lot
 EPC must get authorize from Vinythai instrument engineer before deviate any Vinythai standard.
 All of change order must approve by Vinythai instrument engineer.

4. EQUIPMENT SPECIFICATION

The detail of Equipment list and process line list, as the battery limit and condition are defined as P&ID item 7.1

4.1 Piping Line List

LINE FROM TO MAT SIZE FLUID DESIGN P / T

PSD-xxx/232/4"/WW-N3 SD3131(SD6401,2) SD0111 SS316L 4” Waste water

PSD-xxx/232/X"/WW-N3 SD0111 SD7xx/1,2 SS316L N/A Waste water

PSD-xxx/232/6"/WW-N3 SD7xx/1,2 SD2xx SS316L 6” Waste water

SWC-xxx/131/6”-8"/WC-N3 WC211(WC712) SD2xx CS 6”-8" Cooling Water supply

SWC-xxx/131/6”-8"/WC-N3 SD2xx WC211 CS 6”-8" Cooling Water return

PSD-xxx/232/6“/ WW-N3 SD2xx PACKAGE SS316L 6” Waste water

SWR-xxx/232/4"/WR-N3 PACKAGE WF001 SS316L 4” Raw water

SWR-xxx/433I/4"/WR-N3 PACKAGE WF001 UPVC 4” Raw water

SWR-xxx/433I/3"/WW-N3 PACKAGE WW111 UPVC 4” Waste water

PCE-xxx/131/3"/WW-N3 PACKAGE CE911,921 CS 3” Waste water

PCE-xxx/xxx/x"/WW-N3 XXxxx CE008 N/A N/A Waste water

PCE-xxx/132/1"/AR-N3 Line PCE-050 PACKAGE CS 1” Instrument Air

PCE-xxx/131/1"/AC-N3 Line PCE-608 PACKAGE CS 1” Compressed Air

PCE-xxx/131/1"/WR-N3 Line PCE-100 PACKAGE CS 1” Raw Water

4.2 Equipment List(refer mat’l from Fluid specs and piping)

TAG TYPE SERVICE PROCESS REQ(TBC)
SD7xx/1 Centrifugal Pump Mother water supply pump No.1 Approx. 50m3/h, head 6 barg
SD7xx/2 Centrifugal Pump Mother water supply pump No.2 Approx. 50m3/h, head 6 barg
XXxxx Drain Pump Wastewater drain pump from Package xx m3/h, x barg

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4.3 Instrument List

TAG NAME REMARK

LT-SD0111-B SD0111 Level

HOV-SD0111-C SD0111 Out-let status

PI-SD7xxx1-L1 SD7xxx1 Discharge pressure

PI-SD7xxx1-L2 SD7xxx2 Discharge pressure

FO-SD7xxx-L1 SD0111 Re-circulate flow orifice

FT-SD7xxx-B MW feed flow

FV-SD7xxx-B MW feed flow control valve

TI-SD2xx-L1 SD2xx MW inlet temperature

TI-SD2xx-L2 SD2xx MW outlet temperature

TT-SD2xx-A SD2xx MW outlet temperature transmitter

FV-SD2xx-A SD2xx CW inlet flow control valve

PI-xx7xxx-L1 Drain water pressure

AT-WRxxx-A Clarify water analyzer

AT-WWxxx-A Wastewater analyzer

XV-WRxxx-B Clarify water on/off valve

XV-WWxxx-B Wastewater on/off valve

FIT-WRxxx-C Clarify water flow

LSHH-WW111-C Wastewater level switch

MW cable to DCS MW Package signal to DCS

MW bus to DCS MW Package bus-data to DCS

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5. ENGINEERING STANDARD

VNT Standard as the list below, all data and document see the attachment. As a minimum, all equipment supplied
shall be designed, manufactured, fabricated, inspected and tested in accordance with the latest edition of relevant
International Codes and Standards, as listed below. Equivalent codes and standard may be offered, subject to
COMPANY’s approval. The latest editions of the following shall apply on all equipment and auxiliaries which
specified in this requisition (if applicable), please download item 7.6 Engineering Standard.
1) Process, Site Condition and Area Classification
2) Mechanical Equipments
3) Civil, Structural and Architectural
4) Piping
5) Electrical
6) Instrumentation and Automation
7) Health, Safety and Environment

6. QUALITY CONTROL PLAN

Contractor shall submit a Quality Control Plan for review and approval. The Quality Control Plan shall include:
1. Identification of major components
2. Type of inspections and tests on major components
3. Type of inspection/test certificates
4. Applicable documents
5. Acceptance criteria
6. Indication of activity carried out by interested parties(e.g. review certification, witness and hold points)
OWNER or his representative will be entitled to carry out several inspections during the Shop fabrication, including
(when applicable) NDE spot check, X-ray control, visual and dimensional inspection of the complete supply before
and after packing, quality certificates control. All QA,QC shall be followed item 7.6 Engineering Standard.

7. ATTACHMENTS LIST

7.1 P&ID (OSBL) and Concept

7.2 Basic Design
7.3 Price Structure
7.4 Engineering Standard
7.5 Approved Vendor List
7.6 UG Drawing(Existing)
7.7 Civil Drawing(Existing)
7.8 Electrical Drawing(Existing)
7.9 Piping Drawing(Existing)
7.10 Rack Drawing(Existing)
Download: https://drive.google.com/drive/folders/1RCKZgwOb4w_xSXD3LlULa5BB5wsIV5nn?usp=sharing

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