Manual Maquina de Capsulas

美凯威尔科技有限公司
MAKWELL MACHINERY CO., LIMITED
CONTENTS
Ⅰ、 Machine appearance diagram
Ⅱ、 Overview
Ⅲ、 Main technical parameters
Ⅳ、 Introduction to the functions of main components
Ⅴ、 Debugging and operation
Ⅵ、 Touch electrical appliance schematic diagram
Ⅶ、 List of electrical components
Ⅷ、 Diagram of wearing parts
1
Ⅰ、 Machine outline drawing
Picture 1 Machine outline drawing
2
Ⅱ、Overview:
CGN208-D1 capsule filling machine is the latest and efficient
capsule filling equipment developed and improved by our factory on
DTJ-C (old model). The new capsule assemblies all adopt cylindrical
positioning design, so that the machine can be replaced The mold time is
reduced to only 5-8 minutes to complete the replacement and debugging
of the mold. Moreover, compared with the old model, the new assembly
will be simpler, more intuitive, and more convenient in terms of capsule
dropping, U-turning, vacuum separation, and manual operation, and the
capsule installation rate will be higher. This machine has a novel
structure and beautiful appearance. It adopts electrical and pneumatic
joint control, and is equipped with an electronic automatic counting
device, a programmable controller, and a frequency converter speed
regulating device. It can complete the positioning, separation, filling,
locking and other actions of the capsule respectively, replacing Manual
filling reduces labor intensity, improves production efficiency, and the
filling dose is accurate and meets the hygienic requirements of
pharmaceutical companies.
This machine consists of a new sowing bag turning and separation
mechanism, a chemical filling mechanism, a locking mechanism, a
frequency conversion speed regulating mechanism, a pneumatic control
3
and electrical control system, a protection device and other components,

as well as a vacuum air pump and air pump (optional) accessories.
Both domestic or imported machine-made capsules and hand-made
capsules (hand-made capsules set by a pill-making machine) are
applicable, and the finished product qualification rate reaches more than
98%.
Ⅲ、 Main technical parameters:
1. Productivity 1----25,000 capsules/hour
2. Applicable capsules 000#, 00L#, 00#, 0L#, 0#, 1#, 2#, 3#, 4#, capsules
3. Filling dosage form: non-sticky powder and small granules
4. Total power 4.0KW
5. Air pressure 0.03m³/min 0.7Mpa
6. Vacuum pump pumping rate 40m³/h
7. Overall dimensions (length × width × height) 1.14 × 0.7 × 1.63 (meters)
8. The weight of the whole machine is 380kg
Ⅳ、Filling machine working flow chart
（图一）
4
Ⅴ、Introduction to the functions of main components

1. Sowing organization:
This mechanism transports the hollow capsules from the hopper to
the capsule tube by the capsule plate that moves up and down. There is a
lower capsule switch on the lower right side of the capsule tube. When
the capsule tube moves downward, the switch releases a row of capsules
due to the impact of the collision block. When the capsule and capsule
tube rise upwards, the switch is closed immediately so that the capsule
stays in the capsule tube and will not fall. The capsule that has fallen into
the capsule comb is pushed forward by the action of the capsule fork and
turns the capsule around (the body faces the outside and the cap faces
in). The capsule is pushed downward by the pressure of the capsule head,
so that the turned capsule changes from a horizontal state to a vertical
state. The capsule falls into the capsule tray under the negative pressure
generated by the vacuum pump. Since there is a small step in the upper
mold hole to prevent the capsule cap from remaining in the upper mold,
the capsule body continues to slide downward into the lower mold hole
due to the negative pressure, thus turning around. The mechanism
completed the capsule discharge, U-turn, and separation work, see
(Picture 2).
This mechanism is driven by a frequency converter speed-
regulating motor to operate a cam, rocker, and ratchet mechanism. Every
time the cam rotates once, the ratchet advances one tooth (that is, the
mold advances through a row of holes). At the same time, the cam drives
5
the rocker arm to move the pod sowing board up and down. A cycle of
movement.
The mechanism is equipped with automatic counting control. When
the mold is filled with capsules, the mechanism will automatically stop at
the top dead center to ensure ease of operation next time. (Top dead
center: the point where the pod tube is at its highest point and just about
to go down). It can also be stopped manually if it needs to be stopped
midway. The speed of the machine is adjusted by the knob on the
frequency converter, and is equipped with an instrument to display the
speed.
If some capsules are not completely separated, you can turn the
mold 1-2 times by hand to promote complete separation under vacuum
adsorption.
（Picture 2）
6
This machine is shipped with a pair of molds at random from the

factory, and additional molds can be purchased by the user according to
the capsule model.
Difference: The 000# device has 4 holes in each row, the capsule
mold has 4×47=188 holes, the ejector plate also has 188 wire rod ejector
pins, and the corresponding capsule pressing head, capsule sowing plate,
and capsule comb are also all in 4 rows.
00#, 00L#, (L is lengthened), the device has 5 holes in each row, the
capsule plate has 5×60=300 holes, the ejector plate has 300 ejector pins,
and the corresponding capsule pressing head, capsule sowing plate, and
capsule comb are all 5 rows.
0# and 0#L (L is extended) devices have 6 holes in each row, the
capsule plate has 6×60=360 holes, the ejector plate has 360 ejector pins,
and the corresponding capsule pressing head, capsule sowing plate, and
capsule comb are all 6 rows.
The 1#, 2#, 3#, 4#, and 5# devices have 7 holes in each row, the capsule
mold has 7×60=420 holes, the ejector plate also has 420 wire rod ejector
pins, and the corresponding accessories are also 7 rows. See (Picture 3)
7
(Picture 3)
8
Replacement mold list: When using different types of capsules, the

corresponding capsule mold assembly should be replaced: ejector plate,
capsule sowing plate, capsule plate, capsule comb, capsule delivery fork,
and rod (see Picture 4)
Ejector plate Sowing board
Capsule Tray Capsule Comb
Send bag fork calibration rod
（Picture 4）
9
Steps to replace the mold:

1: Unload the mold
1: Use an 8# hexagonal wrench to loosen the two M6 screws on
the pod sowing board and then remove the pod sowing board.
2: Use an 8# hex wrench to loosen the two M6 screws on the pod
sowing comb and then remove the pod sowing comb.
3: In the inching state, stop the capsule feeding fork at the front
dead center, use an 8# hexagonal wrench to loosen the two M6 screws
on the capsule feeding fork, and then remove the capsule feeding fork.
4: Use a 24# dead wrench to loosen the M16 round head nut in
the center of the needle plate and then remove the ejector plate.
2: Install and debug the mold
1: Install the capsule comb: There are already 2 positioning holes on
the back of the capsule comb. Just align the cylinder and tighten the M6
screws. (See picture 5)
（picture 5）
2: Position the capsule disk: Place the capsule disk on the turntable
when the mobile base is at the bottom dead center. Use two rods to
10
insert into the slots on the left and right sides of the capsule comb, align
them with the holes in the capsule disk, and secure them so that they can
rotate easily. Tighten the M6 screws of the positioning block (see picture
6)
(picture 6)
3: Install the pod sowing board: There are already 2 positioning
holes on the back of the pod sowing board. You only need to align the
cylindrical ridge and tighten the M6 screws. (See picture 7)
（picture 7）
11
4: Install the capsule feeding fork: first slightly tighten the M6 screw
connected to it, (see picture 8) slowly move the capsule feeding fork to
the front dead center in the inching state, and adjust it until the cutting
edge of the capsule pressing head is just pressed against the total length
of the capsule. 1/2 position, tighten the M6 screw. (See picture 9)
（picture8）
（见图五）
（picture9）
2. Filling mechanism:
The function of this mechanism is to automatically load the
medicine into the empty capsule in the capsule mold. The hopper is
12
equipped with a variable frequency speed regulating motor (the

instrument displays the speed), which drives the propeller to force the
medicine into the empty capsule. The lower turntable is also driven by a
variable frequency speed regulating motor to rotate the mold, allowing
the mold to run for one cycle under the feeding nozzle. When the filling
start button is pressed, the hopper is pushed to the mold by the cylinder.
After the hopper is in place, the turntable motor and hopper motor start
automatically. When the mold rotates once, it automatically stops, and at
the same time, the cylinder pulls the hopper out of the mold.
Loading volume adjustment: Capsule loading volume adjustment is
achieved through the rotation speed of the propeller and the speed of the
turntable. The speed of the turntable and propeller is controlled by a
frequency converter. When the turntable rotates quickly and the
propeller rotates slowly, less powder will be filled. When the turntable
rotates slowly and the propeller rotates quickly, more powder is filled
and less powder is filled.
13
3. Automatic locking mechanism

Place the filled capsule plate on the ejector plate and just press the
locking switch or foot valve (the functions of the two switches are the
same). The capsule locking mechanism can automatically close the
capsule cover and lock the capsule ( The upper and lower molds are
brought together), the capsule is ejected and dropped into the finished
product box, the capsule cover is opened, etc. See Figure 1 for the locking
mechanism assembly and Figure 2 for the locking process.
Figure 1 Locking mechanism assembly
1 2
Place the capsule disk on The sensor automatically Press the filling
top of the thimble senses
14 the capsule and button switch
lights up the red light
The locking cover automatically The sensor automatically senses

rotates to cover the capsule tray that the cover is in place and lights
up the red light.
5 6
The ejector plate automatically rises to lock

the capsule
The sensor automatically
senses that the ejector
plate is in place and
lights up the red light.
7 8
The capsule locking mechanism

automatically flips over to
prepare for capsule release. The capsule discharge cylinder
pushes out and the capsule
falls into the discharge hopper.
Figure 2 for the locking process

15
After the mechanism completes the above 8 actions, it will automatically return to
the initial preparation state.
4. Air control system (see Figure 5):
The pressure used in this system is 0.4-0.7Mpa. The compressed air
sent by the air pump is processed by the triple component and then sent
to the foot valve and solenoid valve.
(1) The first step of the triple unit is air filtration; the second step is
pressure regulation; the first step is to vaporize oil mist to supply air
system lubrication. The oil injection adjustment is usually to spray a
drop of oil every 1-3 minutes (ordinary electromechanical oil also Can).
(2) The locking button controls the action of the locking cylinder.
When pressed, the locking cylinder is pushed out, causing the cylinder
piston to retract after the capsule is locked.
(3) The solenoid valve is commanded by the electrical system to
control the action of the filling hopper. The outlet of the solenoid valve is
equipped with two one-way throttle valves to control the operating
speed of the cylinder.
5. Electronic control system
(1） Introduction
16
This machine adopts 380V50Hz three-phase system, with an additional
line of grounding protection. Please be sure to connect the grounding
protection line before turning on the power.
This machine uses three frequency converter speed-regulating motors to
drive their respective transmissions for operation, which facilitates
maintenance operations.
The control power supply is AC220V, DC5V after being stepped down
and stabilized by the switching power supply, and 17V is supplied to the
touch computer board for control.
(2) Schematic diagram of the electronic control system:
Note: To change the frequency parameters, please refer to the inverter
manual.
5.2.1 The start and stop of the vacuum pump are commanded by a pair of
start and stop buttons on the panel, which are interlocked with an AC
contactor in the box. When the touch (ON) is pressed, the vacuum
pump starts and operates with self-locking. When the touch (OFF) is
pressed, the vacuum pump stops. operation (the vacuum pipeline
system is equipped with a cylindrical filter to prevent empty capsule
fragments or dust from entering the vacuum pump), a vacuum gauge
is installed on the right side of the fuselage to display the system
pressure, and is equipped with a throttle valve to adjust the system
pressure).
17
5.2.2 Start and stop the air pump. The air pump itself has a pneumatic
compression switch. It stops running when the air power is high and
runs automatically when the air power is low. (Air compression
pump is optional equipment)
5.2.3 Start and stop the sowing bag:
The bag sowing mechanism is powered by a separate frequency
conversion speed regulating motor, and the rotation speed is adjusted by
the knob (R). When the touch (ON) is pressed, the bag sowing
mechanism starts, and when the touch (OFF) is pressed, the bag sowing
mechanism stops. After starting, it will run automatically for one week
(i.e. 60 times) and the counter will set 60 times to control the automatic
shutdown.
5.2.4 Filling start and stop:
The filling mechanism is driven by two frequency converter speed-
regulating motors to drive the hopper part and the turntable part
respectively. There are also cylinders, solenoid valves and counters to
match the operating cycle rules. The hopper and turntable are
respectively displayed by tachometers.
When the touch (ON) is pressed, the solenoid valve opens the air
circuit and supplies air to the cylinder. The cylinder pushes the hopper
toward the turntable. When the cylinder is in action, the delayer times it
at the same time. (Factory debugging Set the delay timer to 2-3 seconds)
18
After the hopper reaches the position, the delay timer is timed to 0, that
is, the turntable motor is commanded to start running, and the counter
starts to count the turntable. When the turntable rotates to the set
position (factory debugging settings Set 30 times, that is, the turntable
rotates for one cycle) The turntable motor and the hopper motor stop at
the same time, and the solenoid valve also returns at the same time,
causing the cylinder to pull backward and return the hopper. The touch
panel and control panel are equipped with feeding buttons for two-
person operation to improve work efficiency.
Ⅵ、 Touch electrical appliance schematic diagram
1. Before testing the machine, the operator is required to be familiar
with the contents of this instruction, understand the working
performance of each component of the machine, and the functions of
each button on the control panel. (See Figure 7)
2. Preparation work before test machine:
This machine should have three-phase 380V, 50Hz or three-phase
220V, 60Hz AC power supply. According to the local power supply
system regulations, it must be reliably grounded or connected to zero.
Check whether all parts of the machine are intact and lubricate each
lubricated part as required.
19
Turn on the power and turn the air switch on the electric control
box to "close"; the parameter display on the control panel lights up. Press
the vacuum start button (ON) and check whether the rotation direction
of the vacuum pump motor is consistent with the direction indicated by
the arrow.
Connect the air pump to an external power supply of 380V or 220V
(optional for the air pump), and check whether the rotation direction of
the air pump motor is consistent with the direction indicated by the
arrow.
3. Debugging and operation:
(1) Start the vacuum pump and air pump, and their rotation direction
must be consistent with the direction of the indicator arrow. Turn knob
R to the low position. Start the pod sowing motor again. Press (ON) and
turn the knob(R) Gradually increase the speed of the bag sowing
mechanism until it reaches the highest speed. There should be no
mechanical jamming or abnormal noise. Pour the empty capsules into
the hopper, test the capsules at low speed first, and gradually increase
the speed under normal conditions. Determine the running speed
according to the quality of the empty capsules purchased by your factory
(company). Good capsules will run faster, while poor capsules will run
slower. some.
(2) Buckle the lower template on the turntable, add medicine to the
hopper, and press the filling touch key (ON) to fill the capsule.
20
(3) Cover the upper template back to the filled lower template and
move them to the locking station at the same time. Insert the top exactly
into the mold hole, turn the locking cover downward, and lightly press
the valve with your foot to lock the capsule and flow into the finished
product box.
21
22
Figure
23
Layout plan
24
Air control schematic diagram
25
Capsule theoretical weight table

26
Specifications size 00el 00 0el 0 1el 1 2 3 4 5

Density of medicinal powder Capsule capacity mg
0.6g/ML 612 546 468 408 324 300 222 180 126 78 0.8g/ML 816 728 624 544
432 400 296 240 168 104
1.0g/ML 1020 910 780 680 540 500 370 300 210 130 1.2g/ML 1224 1092 936
816 648 600 444 360 252 156
Note: *Weight is defined as the average weight of a sample of 100 capsules, and tolerance is defined as the
deviation from the average weight. **The tolerance of this type of data is +0.06 mm. These data are
descriptions of the outer diameter, not a standard for acceptance or rejection, but serve as a reference for
the size of packaging materials. ***This locking length standard is applied to filled and fully locked
capsules; it must be emphasized that this value will still have slight differences due to different fillers and
filling machines. This data is only for reference. Cannot be used for acceptance/rejection criteria
380V,50HzThree-phase
four-wire
Name model brand quantit Remark
Unipolar rotary vane Ningbo y
RA0040F 1
vacuum pump Hongyi
Geared motor WA20DR63M4 Zhongyan 1
Geared motor W20DR63M4 Ziguang
Hangzhou 1
Three-phase vertical gear Rising
TaiwanSun
GV22-400W-5:1 1 Silent type
reduction motor Shengbang
Frequency converter 6SL3210-5BB13- Dryer 3
Intermediate relay 7UV0
JIX-2C Omron 2
AC relay CJX2-12 Schneider 2
breaker DZ47-63 D20 Schneider 1
breaker DZ47-63 C6 Schneider 1
Emergency stop switch XD2 Schneider 1
touchscreen SMART700 Wei Lun 1
PLCProgrammable
214-1AD23-0XA0 Delta 1
Controller
Fill cylinder SC50X125 Yadek 1
Locking cylinder MAL100X80 Yadek 1
air filter pressure
AL-2000 Yadek 1
regulating valve
Photoelectric lighting GL-8F Japanese 1
Proximity switch E2E-X5ME1 Vision
Schneider 1
witching power supply S-24-50 Taiwan 1
Mingwei
27
Ⅶ、 List of electrical components
Ⅷ、 Diagram of wearing parts
NO NAME SET Material NO NAME SET Material

vacuum 02- Feeding
1 05-12 1 PTFE 2 1 PTFE
gasket 02 gasket
NO NAME SET Material NO NAME SET Material

02- Hollow 02- Screw
3 1 PTFE 4 1 PTFE
24 bushing 25 sleeve
28

Manual Maquina de Capsulas

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Manual Maquina de Capsulas

Uploaded by

Copyright:

Available Formats

美凯威尔科技有限公司

MAKWELL MACHINERY CO., LIMITED

Ⅲ、 Main technical parameters

Ⅳ、 Introduction to the functions of main components

Ⅴ、 Debugging and operation

Ⅵ、 Touch electrical appliance schematic diagram

Ⅶ、 List of electrical components

Ⅷ、 Diagram of wearing parts

Picture 1 Machine outline drawing

and electrical control system, a protection device and other components,

Ⅳ、Filling machine working flow chart

Ⅴ、Introduction to the functions of main components

This machine is shipped with a pair of molds at random from the

Replacement mold list: When using different types of capsules, the

Ejector plate Sowing board

Capsule Tray Capsule Comb

Send bag fork calibration rod

Steps to replace the mold:

equipped with a variable frequency speed regulating motor (the

3. Automatic locking mechanism

Figure 1 Locking mechanism assembly

The locking cover automatically The sensor automatically senses

The ejector plate automatically rises to lock

The capsule locking mechanism

Figure 2 for the locking process

4. Air control system (see Figure 5):

The pressure used in this system is 0.4-0.7Mpa. The compressed air

to the foot valve and solenoid valve.

system lubrication. The oil injection adjustment is usually to spray a

piston to retract after the capsule is locked.

(3) The solenoid valve is commanded by the electrical system to

equipped with two one-way throttle valves to control the operating

speed of the cylinder.

5. Electronic control system

This machine adopts 380V50Hz three-phase system, with an additional

line of grounding protection. Please be sure to connect the grounding

protection line before turning on the power.

This machine uses three frequency converter speed-regulating motors to

drive their respective transmissions for operation, which facilitates

touch computer board for control.

(2) Schematic diagram of the electronic control system:

Note: To change the frequency parameters, please refer to the inverter

pressed, the vacuum pump stops. operation (the vacuum pipeline

system is equipped with a cylindrical filter to prevent empty capsule

fragments or dust from entering the vacuum pump), a vacuum gauge

is installed on the right side of the fuselage to display the system

pressure, and is equipped with a throttle valve to adjust the system

runs automatically when the air power is low. (Air compression

pump is optional equipment)

5.2.3 Start and stop the sowing bag:

The bag sowing mechanism is powered by a separate frequency

conversion speed regulating motor, and the rotation speed is adjusted by

The filling mechanism is driven by two frequency converter speed-

respectively. There are also cylinders, solenoid valves and counters to

respectively displayed by tachometers.

person operation to improve work efficiency.

Ⅵ、 Touch electrical appliance schematic diagram

1. Before testing the machine, the operator is required to be familiar

with the contents of this instruction, understand the working

performance of each component of the machine, and the functions of

each button on the control panel. (See Figure 7)

2. Preparation work before test machine: