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PREFACE

Thank you very much for purchasing our MC1K series UNIT. Proper operation, maintenance
and management procedures are necessary to maintain safety and to attain the highest level of
performance possible from the UNIT.
Read this manual thoroughly for correct use of the UNIT.

This mnaual has been prepared to give information about the writing and operation of user for
the MC1K series UNIT.
The former gives you an outline of the UNIT and explanations on daily operation and safety, and
the latter gives you explanations on the controller and other control devices and their input/
output signals.
This maual is arranged for standard usage of the UNIT. And, application manual and manual for
option are prepared for various usage.

In the event any defect due to our manufacture is found in our products during the warranty
period, we will repair or replace them at our discretion.
We shall not be responsible for any direct or indirect damages related to our products except as
herein stated.
LSPECIFICArlONS
MC1K

3. OUTLINE
Thisunitisaprecisionindexingdeviceapplicabletolinearandrota1yaxes,andisequipped
wilhapositioningfimction・ByconnectedwithanM-NETorHPC-Linkcommunicationdevice,
thisunitcanperfblmpoint-to-pomtpositioningupto700pomts,
Employmgtheabsoluteencoderasasensorbthisunitcanautomaticallylocatetheabsolute
positionevenafterrestartofcompletepowerloss,withoutrequmnganyoriginretum・
Inaddition,thisunitcanbeusedasaservoamplifierfbrasmgleaxisCNCmotioncontroller
AF1Koramulti-axismotioncontrollerMA1K.(RefertooperationmanualsofAF1Kand
MA1KJ
Thetablcstrategyhasbeenadoptedtoconfiguredata・Useaprogrammablecontrollerto
commandthisunittobeabletoattainnexiblepositioningcontroL

■nlediagrambelowillustratesthesystemconfiguration:

io)

、、●●
Cl

1-9
2.OPERArIONOFCONTROLLERSERvOAMPLIFIER
MC1K

(29)POS,"PFRN"AllowabledeviationduringpowerofY
Setstheallowablepositionaldeviationfbrpositionduringpowero丘“0,,
isassumedas“100,,intransaction・

Note)ExceedmgtheallowabledeviationwillgenerateanerTorE4039.

ContmlIedaxis Opemtion

Linearaxis Oto・BaⅡSc妃wDitch(mm/r)xlO24(「)xlOO -1[×0.01mm]


RotaJyaxis 0-1719, [×0.01。]

POI,=2‐4 0-1799 [×0.1。]


Rotaryaxis 0-1799,
Endle聖 POI,=5-43 [×0.01゜]

POI,=44-512 0-179999 [x0.001゜]

PO17=00 X0.01mm]
Specific-integer x0.01.1
speedreduction POl7=01 0‐1221旦匹912Lニー1匹4-1,-ニーl9L-l

x0.Immj
xO・lol
aXlS
PO17=02 x0.001mm
xOOOlol
x0.001mm]
、i配ctdriveshaft o‐、291且L2912Lニー19型-Q一二-l9L-l
2 ×0.001。]

(30)PO61“FTG"Positionallooptimeconstanttolockservo
Setsthepositionallooptimeconstanttolockservo.
Setting Opemtion
0 SameopemtionasvaIuePOO9
1-255 Positionallooptimeconstantl-255ms

(31)PO62"FTC"Positionallooptimeconstantswitchingtime
Setsthepositionallooptimeconstantswitchingtime.
Setting Opemtion
0-999 PositionalIooptimeconstantswitchinRtimeO-999ms

(32)PO63"FKVP,,Speedloopgaintolockservo
Setsthespeedlooptimeconstanttolockservo.
Setting Opemtion
0 SameoperationasvaluePO51
1-20 SpeedIoopgainl-20

2-91
Warranty

1.Warranty period and warranty scope


Free repair
・According to the standard (based on the Manual), Manual and the attention on the label, while the machine runs in gear and
appear unusual failure, it can be free repaired in warranty period.
・Warranty limited to the body repair, as a result of failure caused by direct and indirect losses is not within the scope of
warranty.
・Warranty for one year.
Charge repair
・After warranty period, or as well as in the following circumstances also need repair charges.
Damage caused by the customers in the case of improper use and unauthorized alteration, repair without consultation from
us.
Damage caused by irresistible factors such as fire, natural disasters, lightning, and abnormal voltage ect.
Damage caused by customers’ improper operation while in transportation, such as fall in the process of moving ect.
Damage caused by not being used according to the standards.
Wastage, abrasion and aging in operation.

2.Maintenance period
There are 3 types after existing models stop production: duration for maintain production (5 years), maintenance period (10
years), after the cessation of production (10 years later), corresponding to the following circumstances.
(1) Duration for maintain production 5 years
Continue to product the model after stop production for 5 years. (But only special order)
5 years later, the existing model stop production. Please consider purchase spare parts during the duration.
(2) Maintenance period 10 years
After the existing model stop production, all models can be repaired in 10 years.
(3) After the cessation of production 10 years later
Stopped production can be repaired and maintain in some possible scope.

Product maintenance and corresponding to preservation

Puroduction
①Mass production ②Repair guarantee period ④Repair individual correspondence period
period (about 10 years) (There is possibility of the redesigning)
③Maintenance production
continuance(about 5 years)
In each period,
(Receipt production)
the social situation
sometimes changes
it.
:Period expiration
:Imforming to customer

3.The application scope of the product


This product is designed for general industrial uses, can not be used for some purposes which impact human body, property and
public safety ect.
Accordingly, the product does not apply to manned mobile devices, medical equipment, aerospace, atomic energy, electricity, and
other special purposes. When it’s needed, please contact our customer service department.
The handling manual revision record (1/1)
Date Contents
’96. 4.12 Wrong characters corrected
’96. 9. 1 Servo motor AP-5M□□□**** added
’97. 2. 7 Wrong characters corrected
’98. 4. 8 “CHAPTER 11 MAINTENANCE
1. EVERYDAY INSPECTION” Modified insulation resistance value measurement paragraph in
motor inspection procedure
“CHAPTER 1
1. FUNCTIONS AND VERSION” Changed to MC1K-U♦♦♦V
“2. SYSTEM NAME” Changed to MC1K-∆□□□☼C
“3. OUTLINE” Servo amplifiers added for AF1K, MA1K

“CHAPTER 2 OPERATION OF CONTROLLER SERVO AMPLIFIER”


“1. EXTERNAL VIEW” (1) MC1K-U015V, MC1K-U030V
(2) MC1K-U050V
(3) MC1K-U100V
(4) Changed to MC1K-U150V
“2-7 Setting units” Direct drive shaft added
“4-1 Input signals” “Current limits 1-4 on” added
Power cutoff (2) added to motor power off
“10-1 Motor power OFF”
“10-2 Power cutoff: Description
added “
“13. PARAMETERS” Control parameters, P050-059, P061-072, & P096,
added
Direct drive shaft, current limits 1-4,
floating gain, acceleration feedforward,
current command low pass filter,
power off mode selection, and field bass were added.
“15. FUNCTION OF INDICATOR LEDS AND SETTING SWITCHES” HPC field bass added

Description of “6-4 Power cutoff wiring” added to 6. OVERALL CONNECTION DIAGRAM, CHAPTER 9.
CONNECTION.

“CHAPTER 11 MAINTENANCE” “4. SYSTEM WARNING OF CONTROLLER SERVO AMPLIFIER


(MC1K-U♦♦♦V)”
“5. SYSTEM ERROR OF CONTROLLER SERVO AMPLIFIER
(MC1K-U♦♦♦V)”
“6. Error items of “6. SYSTEM WARNING AND SYSTEM ERROR OF
CONSOLE” were reviewed to add procedures.”

Others: Name changed from MC1K-U♦♦♦ to MC1K-U♦♦♦V

’01.01.22 Servo motor AP-5M750****, AP-5M11K****, AP-5M15K**** added


“CHAPTER 2 MAINTENANCE” “27.FIELDBUS FUNCTION” added
“28.CURRENT LIMIT I/O INPUT” added
“CHAPTER 11 MAINTENANCE” Err code E1070,E1088,E4039 added.
The form of the battery added.
’04.03.01 Attention of EM+/EM-, SEQUENCE, STB added
“CHAPTER 9 CONNECTION” “9. PREVENTION OF INSTRUSION OF COOLANT
TO SERVOMOTOR AND CONNECTOR” added
’04.12.01 “CHAPTER 11 MAINTENANCE” E1009 and E1067 content explanation addition

’06.01.01 Company name change

’08.11.01 Notes Warranty added


“CHAPTER 11 MAINTENANCE Modified the standard of part exchange
1. EVERYDAY INSPECTION”
The contents of this document are subject to change without
prior notice for improvement of product.

At any doubt or mistake in the contents of this document,


contact us.

You may not duplicate, in whole or in part, the contents


of this document.

13th edition Nov.2008


For maintenance services,
contact Higashi Kariya Plant, Service Group (0566-21-8621)

・MECHATRONICS DIVISION
Machine Tools・
HIGASHI KARIYA Plant KitaJizoyama1-7,Nodacho,Kariya, Aichi-Pref.
Post Code 448-0803 Japan
TEL 0566-21-8611 FAX 0566-23-6670
Instruction Manual No.
©
JTEKT CORPORATION 1996-2008. AB-10E-13
* The specification and other given in this manual are subject to change due to improvement without prior notice.
* Any product applicable to the strategic goods (or the services) stipulated in the Foreign Exchange and Foreign Trade Control Act is
subject to export license of the Japanese Government, where exported to overseas.

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