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VSL Flower Anchorage - Dead End Anchorage VSL Type Af
VSL Flower Anchorage - Dead End Anchorage VSL Type Af
Contents:
1. System Description
4. System Testing
5. Approval
Appendices
Page 1 of 52
This document is the property of VSL International Ltd. and must not be copied, reproduced, duplicated nor disclosed totally or partially
to any Third Party, nor used in any manner whatsoever without prior written consent of VSL International Ltd.
VSL International Ltd. 2003.
VSL Flower Anchorage Report No 471
1. System Description
The VSL Flower Anchorage, Type AF, is a dead end anchorage particularly suited for
vertical tendons without access to the dead-end. It consists of a cast iron anchorage
which forms the dead end, and which transfers the tendon load to the concrete
structure similar to the VSL EC Stressing Anchorage. The anchorage of the
prestressing strands inside the Flower Anchorage is assured by compression fittings
on each individual strand end, encased before stressing into a high performance,
proprietary AF Anchorage Grout. Anchorage efficiency of the strands is thus ensured
by bearing of the compression fittings on, and by bond to, the high performance AF
Anchorage Grout.
Tendon installation includes the following main steps. First, the dead-end anchorage
type AF is placed inside the formwork, and a duct is connected to the anchorage, and
extended according to the progress of construction. At the other tendon end, a
stressing anchorage type E or EC, or others, is placed. The strands can then be
installed by pushing strands individually from the stressing anchorage, through the
duct, into the dead-end.
Once all the strands are installed, and the position of the strands confirmed, the
dead-end anchorage AF can be filled with the high-performance AF Anchorage
Grout. This grout permits stressing of the tendon to 80% UTS 72 hours after grouting
of the anchorage.
Once filling of the anchorage and strength of the AF Anchorage Grout is confirmed,
the tendon can be stressed to the specified load and anchored at the stressing end.
When tendon force and elongation are approved by the engineer, the tendon tails
can be cut, and the tendon can be grouted over the entire length as for other
anchorage/tendon types.
Page 2 of 52
This document is the property of VSL International Ltd. and must not be copied, reproduced, duplicated nor disclosed totally or partially
to any Third Party, nor used in any manner whatsoever without prior written consent of VSL International Ltd.
VSL International Ltd. 2003.
VSL Flower Anchorage Report No 471
Page 3 of 52
This document is the property of VSL International Ltd. and must not be copied, reproduced, duplicated nor disclosed totally or partially
to any Third Party, nor used in any manner whatsoever without prior written consent of VSL International Ltd.
VSL International Ltd. 2003.
VSL Flower Anchorage Report No 471
2.1 Strand
The type AF anchorage is suitable for the following strand types, Table 1:
Strand Type 0.6“ N 0.6“ 0.6“ S
Nominal diameter (mm) 15.2 15.7 15.7
Nominal area (mm2) 140 150 150
Tensile strength (MPa) 1860 1770 1860
Min. breaking load (kN) 260 265 279
Table 1: Strand properties
Above strand types shall comply with a national or international standard. They have
a Young’s modulus of approximately 195 GPa. Preferably, strand with a maximum
relaxation of 2,5% after 1000 h loaded to 70% UTS at 20°C shall be used.
2.2 Duct
Corrugated steel duct according to EN 523 is typically used. The wall thickness shall
be chosen to comply with the construction method, and the concrete pressure
expected on site. Duct diameters for the type AF anchorage are specified in the AF
Data Sheet, see Clause 2.5.
Alternatively, the use of VSL PT-PLUS corrugated plastic duct may be considered.
In certain cases, smooth steel pipe is used as duct. Connections of steel pipe
sections shall assure leak tightness of the duct.
Page 4 of 52
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to any Third Party, nor used in any manner whatsoever without prior written consent of VSL International Ltd.
VSL International Ltd. 2003.
VSL Flower Anchorage Report No 471
Page 5 of 52
This document is the property of VSL International Ltd. and must not be copied, reproduced, duplicated nor disclosed totally or partially
to any Third Party, nor used in any manner whatsoever without prior written consent of VSL International Ltd.
VSL International Ltd. 2003.
VSL Flower Anchorage Report No 471
The following is a brief summary of particular site / QA procedures which have been
introduced to assure reliable functioning of the AF anchorage.
3.1 Installation
• Anchorage AF and duct are blown through with air to assure that they allow free
passage of the strands.
• The individual strands are cut to length prior to installation. A colour mark is
provided on each individual strand to indicate the exact position of the strand at
the stressing end once properly installed. This allows easy confirmation that all
strands are installed correctly and evenly, just above the bottom of the AF
anchorage.
• Each strand is hanging freely from the wedge in the stressing anchorage to just
above the bottom of the anchorage to avoid blockage of the duct due to strand
congestion.
Page 6 of 52
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to any Third Party, nor used in any manner whatsoever without prior written consent of VSL International Ltd.
VSL International Ltd. 2003.
VSL Flower Anchorage Report No 471
3.3 Stressing
• Verify that the AF Anchorage Grout of the particular batch has achieved a
compressive strength of 100 MPa.
• The tendons are stressed as specified in the project specification. Once the
specified jacking load is achieved, the load is held for 5 minutes. Tendon
elongation is recorded at the start and at one minute intervals till the end of the 5
minutes holding the jacking load.
• Tendons for which the elongation has stabilised within the first 2 minutes shall be
considered accepted.
• If the tendon elongation does not stabilise over the first two minutes, the load shall
be held for another 15 minutes, and elongations recorded at 1 minute intervals.
Any tendon movement beyond 5 minutes shall be reported to the PT
engineer/supervisor, and the reason for movement shall be assessed.
• In addition, the tendon elongation at the start of the 5 minutes holding the load
shall be used to assess the stressing-elongation records according to standard
procedures.
4. System Testing
Page 7 of 52
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to any Third Party, nor used in any manner whatsoever without prior written consent of VSL International Ltd.
VSL International Ltd. 2003.
VSL Flower Anchorage Report No 471
5. Approval
Based on the work done and testi ng described above, the dead-end anchorage Type
AF has been approved by VSL International Ltd. for use on site.
Attached:
Appendix 2: Assembly / Installation Test of Flower Anchorage (in French), VSL Western
Europe Operating Unit, 1998
Appendix 3: AF 6-19 Load Transfer / Tensile Test, Report No. 438, VSL International Ltd.,
1999
Page 8 of 52
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to any Third Party, nor used in any manner whatsoever without prior written consent of VSL International Ltd.
VSL International Ltd. 2003.
VSL Flower Anchorage Report No 471
Appendix 1
Page 9 of 52
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to any Third Party, nor used in any manner whatsoever without prior written consent of VSL International Ltd.
VSL International Ltd. 2003.
Flower Anchorage Report No. 471
Appendix 2
Page 10 of 52
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to any Third Party, nor used in any manner whatsoever without prior written consent of VSL International Ltd.
VSL International Ltd. 2003.
Flower Anchorage Report No. 471
Page 11 of 52
This document is the property of VSL International Ltd. and must not be copied, reproduced, duplicated nor disclosed totally or partially
to any Third Party, nor used in any manner whatsoever without prior written consent of VSL International Ltd.
VSL International Ltd. 2003.
Flower Anchorage Report No. 471
Page 12 of 52
This document is the property of VSL International Ltd. and must not be copied, reproduced, duplicated nor disclosed totally or partially
to any Third Party, nor used in any manner whatsoever without prior written consent of VSL International Ltd.
VSL International Ltd. 2003.
Flower Anchorage Report No. 471
Page 13 of 52
This document is the property of VSL International Ltd. and must not be copied, reproduced, duplicated nor disclosed totally or partially
to any Third Party, nor used in any manner whatsoever without prior written consent of VSL International Ltd.
VSL International Ltd. 2003.
Flower Anchorage Report No. 471
Page 14 of 52
This document is the property of VSL International Ltd. and must not be copied, reproduced, duplicated nor disclosed totally or partially
to any Third Party, nor used in any manner whatsoever without prior written consent of VSL International Ltd.
VSL International Ltd. 2003.
Flower Anchorage Report No. 471
Page 15 of 52
This document is the property of VSL International Ltd. and must not be copied, reproduced, duplicated nor disclosed totally or partially
to any Third Party, nor used in any manner whatsoever without prior written consent of VSL International Ltd.
VSL International Ltd. 2003.
Flower Anchorage Report No. 471
Page 16 of 52
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to any Third Party, nor used in any manner whatsoever without prior written consent of VSL International Ltd.
VSL International Ltd. 2003.
Flower Anchorage Report No. 471
Page 17 of 52
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to any Third Party, nor used in any manner whatsoever without prior written consent of VSL International Ltd.
VSL International Ltd. 2003.
Flower Anchorage Report No. 471
Page 18 of 52
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to any Third Party, nor used in any manner whatsoever without prior written consent of VSL International Ltd.
VSL International Ltd. 2003.
Flower Anchorage Report No. 471
Page 19 of 52
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to any Third Party, nor used in any manner whatsoever without prior written consent of VSL International Ltd.
VSL International Ltd. 2003.
Flower Anchorage Report No. 471
Page 20 of 52
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to any Third Party, nor used in any manner whatsoever without prior written consent of VSL International Ltd.
VSL International Ltd. 2003.
Flower Anchorage Report No. 471
Page 21 of 52
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to any Third Party, nor used in any manner whatsoever without prior written consent of VSL International Ltd.
VSL International Ltd. 2003.
Flower Anchorage Report No. 471
Page 22 of 52
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to any Third Party, nor used in any manner whatsoever without prior written consent of VSL International Ltd.
VSL International Ltd. 2003.
Flower Anchorage Report No. 471
Page 23 of 52
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to any Third Party, nor used in any manner whatsoever without prior written consent of VSL International Ltd.
VSL International Ltd. 2003.
Flower Anchorage Report No. 471
Page 24 of 52
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to any Third Party, nor used in any manner whatsoever without prior written consent of VSL International Ltd.
VSL International Ltd. 2003.
Flower Anchorage Report No. 471
Page 25 of 52
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VSL International Ltd. 2003.
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DOC: VSL Flower Anchorage 26 of 52
TEST REPORT N° 438
Appendix 3
AF 6-19
CONTENTS
1. Introduction
3. Test Materials
4. Test Results
5. Appendices
Lyssach, 13.06.2001
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to any Third Party, nor used in any manner whatsoever without prior written consent of VSL International Ltd.
VSL International Ltd. 2001.
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DOC: VSL Flower Anchorage 27 of 52
TEST REPORT N° 438
1. INTRODUCTION
The purpose of the test is to demonstrate the function and to verify the capacity of the AF 6-19
passive anchorage in a load transfer / tensile test.
The test was witnessed by a independent representative (Mr. Bues) of the Swiss Federal Institute
for Material and Testing (EMPA).
The test was carried out on the 5th February, 1999.
The test was carried out in the 12’500 kN capacity test frame of the VSL test laboratory in Lyssach.
The AF anchorage is cast into a reinforced concrete block. When the concrete reached enough
strength, the block was turned up side down, so that the 19 strands with the fixed compression
fittings could be vertically installed inside the AF 6-19 anchorage body. No special care was taken
to the arrangement of the strands. Figure 1 in Appendix A10 shows the strand end arrangement in
the AF anchorage achieved by random.
After the installation of the 19 strands, the inside of the AF anchorage body was injected with the
AF Anchorage Grout. Appendix A1 shows the arrangement of the AF anchorage in the concrete.
When the AF Anchorage Grout reached sufficient strength for the installation, the concrete block
with the 6-19 tendon was installed in the test frame.
The anchorage which is observed during the test, is the AF 6-19 anchorage, this is the reason why
the tendon end with the AF anchorage is called active side.
The active side of the test tendon is anchored with the AF 6-19 anchorage and the passive side
with an E 6-19 anchor head and W6S wedges.
When the AF Anchorage Grout inside the AF 6-19 anchorage reached a minimum strength of 100
N/mm², the 19 strands were stressed strand by strand up to 13.5 kN each. When the tendon was
pre loaded, the sealing plate at the back of the AF anchorage was removed, so that access for
observation to the ends of the compression fittings is provided (Appendix A10).
The test procedure was carried out according to the FIP Recommendations for the acceptance of
post-tensioning systems, June 1993, see Appendix A2. The test specimen was loaded during 10
load cycles between 12 and 80% of the nominal breaking load of the tendon (FIP ‘93). The
specimen was then loaded up to failure.
Deformation of the test specimen, crack development, strand draw-in on the E 6-19 anchor head
and the load was recorded during the testing.
This document is the property of VSL International Ltd. and must not be copied, reproduced, duplicated nor disclosed totally or partially
to any Third Party, nor used in any manner whatsoever without prior written consent of VSL International Ltd.
VSL International Ltd. 2001.
Page :
DOC: VSL Flower Anchorage 28 of 52
TEST REPORT N° 438
3. TEST MATERIALS
3.1 Strand
3.2 Tendon
Number of strands 19
Characteristic mean cross-sectional area of the tendon Apk = 2850 mm²
Characteristic ultimate resistance force of tendon Fpk = 5044.5 kN
Supplier Hegi
Drawing N° T 1932.1
Material EN-GJL-250 SN EN 1561
3.6 Mortar
3.5 Concrete
This document is the property of VSL International Ltd. and must not be copied, reproduced, duplicated nor disclosed totally or partially
to any Third Party, nor used in any manner whatsoever without prior written consent of VSL International Ltd.
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DOC: VSL Flower Anchorage 29 of 52
TEST REPORT N° 438
Reinforcement steel for spiral and for all additional reinforcement in the concrete blocks, according
to S500 SIA 162/101.
4. TEST RESULTS
Load 80%, end 10. load cycle wmax = 0.13 0.15 0.13
The concrete strains have been measured on two opposite sides. The Appendix A8, show the
development of the concrete strains during the first loading and during the 10 load cycles to 80% of
the nominal breaking load. They show that the strains were stable during the 10 load cycles.
The compression fitting draw-in, in the AF anchorage body was measured on three individual
strands. The result gives the relative draw-in compared to the mortar. The draw-in of the mortar is
compared to the anchorage body AF 6-19.
Load 80%, end 10. load cycle 1.38 1.57 1.53 0.37
Failure took place in the tendon. After several wire breaks at the exit of the E 6-19 anchor head
wedges, the load could not be increased any more. The AF 6-19 anchorage body was still intact.
5. APPENDICES
*) CRACKING BRHAVIOUR
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to any Third Party, nor used in any manner whatsoever without prior written consent of VSL International Ltd.
VSL International Ltd. 2001.
DOC : VSL Flower Anchorage Page : 31 of 52
TEST REPORT N° 438
A1
Arrangement of
test specimen
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prior written consent of VSL International Ltd.
VSL International Ltd. 2001.
DOC : VSL Flower Anchorage Page : 33 of 52
TEST REPORT N° 438
This document is the property of VSL International Ltd. and must not be copied, reproduced, duplicated nor disclosed totally or
partially to any Third Party, nor used in any manner whatsoever without prior written consent of VSL International Ltd.
VSL International Ltd. 2001.
DOC : VSL Flower Anchorage Page : 34 of 52
TEST REPORT N° 438
This document is the property of VSL International Ltd. and must not be copied, reproduced, duplicated nor disclosed totally or
partially to any Third Party, nor used in any manner whatsoever without prior written consent of VSL International Ltd.
VSL International Ltd. 2001.
DOC : VSL Flower Anchorage Page : 35 of 52
TEST REPORT N° 438
This document is the property of VSL International Ltd. and must not be copied, reproduced, duplicated nor disclosed totally or
partially to any Third Party, nor used in any manner whatsoever without prior written consent of VSL International Ltd.
VSL International Ltd. 2001.
DOC : VSL Flower Anchorage Page : 36 of 52
TEST REPORT N° 438
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partially to any Third Party, nor used in any manner whatsoever without prior written consent of VSL International Ltd.
VSL International Ltd. 2001.
DOC : VSL Flower Anchorage Page : 37 of 52
TEST REPORT N° 438
A3
Side designation
and measuring
points on test
specimen
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prior written consent of VSL International Ltd.
VSL International Ltd. 2001.
DOC : VSL Flower Anchorage Page : 38 of 52
TEST REPORT N° 438
A4
A5
Anchorage Concrete
body AFStrains
6-19,
with AF Anchorage grout
injection details
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prior written consent of VSL International Ltd.
VSL International Ltd. 2001.
DOC : VSL Flower Anchorage Page : 39 of 52
TEST REPORT N° 438
A5
not used
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prior written consent of VSL International Ltd.
VSL International Ltd. 2001.
DOC : VSL Flower Anchorage Page : 40 of 52
TEST REPORT N° 438
A6
not used
This document is the property of VSL International Ltd. and must not be copied, reproduced, duplicated nor disclosed totally or
partially to any Third Party, nor used in any manner whatsoever without prior written consent of VSL International Ltd.
VSL International Ltd. 2001.
DOC : VSL Flower Anchorage Page : 41 of 52
TEST REPORT N° 438
This document is the property of VSL International Ltd. and must not be copied, reproduced, duplicated nor disclosed totally or
partially to any Third Party, nor used in any manner whatsoever without prior written consent of VSL International Ltd.
VSL International Ltd. 2001.
DOC : VSL Flower Anchorage Page : 42 of 52
TEST REPORT N° 438
Appendix A8
Concrete Strains / Side A
1.5
transverse 4
transverse 5
Concrete strains [/ oo]
0.5
o
transverse 6
0
0 1 2 3 4 5 6 7 8 9 10
longitudinal 1
-0.5
longitudinal 2
-1
longitudinal 3
-1.5
-2 Load cycles
1.5
transverse 10
transverse 11
Concrete strains [/oo ]
0.5
o
transverse 12
0
0 1 2 3 4 5 6 7 8 9 10 longitudinal 7
-0.5
longitudinal 8
-1
longitudinal 9
-1.5
-2
Load cycles
This document is the property of VSL International Ltd. and must not be copied, reproduced, duplicated nor disclosed totally or
partially to any Third Party, nor used in any manner whatsoever without prior written consent of VSL International Ltd.
VSL International Ltd. 2001.
DOC : VSL Flower Anchorage Page : 43 of 52
TEST REPORT N° 438
SIDE A SIDE C
Load step
F / Fpk [kN] longitudinal transverse longitudinal transverse
Load cycle
1 2 3 4 5 6 7 8 9 10 11 12
256 0 0 0 0 0 0 0 0 0 0 0 0
0.2 1009 0.2 0 -0.05 -0.09 0.04 0.04 0.04 0 -0.06 -0.05 0.03 0.05 0.04
0.4 2018 0.4 0 -0.14 -0.3 0.23 0.18 0.07 0 -0.16 -0.22 0.21 0.18 0.08
0.6 3027 0.6 -0.01 -0.26 -0.66 0.69 0.5 0.16 0.01 -0.3 -0.46 0.61 0.51 0.13
0.8 4036 0.8 -0.05 -0.51 -1.19 1.28 0.79 0.2 0.01 -0.55 -0.88 1.07 0.89 0.26
0.12 605 0.05 -0.29 -0.72 1.01 0.46 0.05 0.12 -0.31 -0.5 0.85 0.56 0.1
1
0.8 4036 -0.05 -0.59 -1.31 1.39 0.81 0.19 0.01 -0.64 -1.02 1.21 0.98 0.27
0.12 605 0.04 -0.33 -0.79 1.12 0.5 0.04 0.12 -0.36 -0.57 0.96 0.62 0.1
2
0.8 4036 -0.06 -0.61 -1.33 1.43 0.83 0.2 0.03 -0.68 -1.06 1.24 0.99 0.28
0.12 605 0.06 -0.37 -0.87 1.16 0.49 0.05 0.14 -0.43 -0.63 1.01 0.65 0.12
8
0.8 4036 -0.04 -0.68 -1.42 1.48 0.82 0.2 0.05 -0.74 -1.11 1.31 1.03 0.29
0.12 605 0.07 -0.39 -0.9 1.17 0.49 0.04 0.16 -0.43 -0.64 1.01 0.64 0.1
9
0.8 4036 -0.04 -0.69 -1.44 1.52 0.83 0.17 0.02 -0.77 -1.16 1.31 1.03 0.27
0.12 605 0.05 -0.41 -0.92 1.17 0.48 0.02 0.14 -0.46 -0.68 1.01 0.65 0.12
10
0.8 4036 -0.04 -0.71 -1.47 1.52 0.83 0.18 0.03 -0.79 -1.17 1.32 1.04 0.27
This document is the property of VSL International Ltd. and must not be copied, reproduced, duplicated nor disclosed totally or partially to any Third Party, nor used in any manner whatsoever without prior written
consent of VSL International Ltd.
VSL International Ltd. 2001.
DOC : VSL Flower Anchorage Page : 44 of 52
TEST REPORT N° 438
A9
not used
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VSL International Ltd. 2001.
DOC : VSL Flower Anchorage Page : 45 of 52
TEST REPORT N° 438
A10
Figure 1
AF Compression fitting
draw-in and mortar draw-in
measuring arrangement
Figure 2
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partially to any Third Party, nor used in any manner whatsoever without prior written consent of VSL International Ltd.
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DOC : VSL Flower Anchorage Page : 46 of 52
TEST REPORT N° 438
Figure 3
Figure 4
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DOC : VSL Flower Anchorage Page : 47 of 52
TEST REPORT N° 438
Figure 5
Figure 6
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DOC : VSL Flower Anchorage Page : 48 of 52
TEST REPORT N° 438
A13 Cracking
Behaviour
Side A after maximum load Fu
Figure 7
Figure 8
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DOC : VSL Flower Anchorage Page : 49 of 52
TEST REPORT N° 438
A 14 Strand certificate
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DOC : VSL Flower Anchorage Page : 50 of 52
TEST REPORT N° 438
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partially to any Third Party, nor used in any manner whatsoever without prior written consent of VSL International Ltd.
VSL International Ltd. 2001.
DOC : VSL Flower Anchorage Page : 51 of 52
TEST REPORT N° 438
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partially to any Third Party, nor used in any manner whatsoever without prior written consent of VSL International Ltd.
VSL International Ltd. 2001.
DOC : VSL Flower Anchorage Page : 52 of 52
TEST REPORT N° 438
This document is the property of VSL International Ltd. and must not be copied, reproduced, duplicated nor disclosed totally or
partially to any Third Party, nor used in any manner whatsoever without prior written consent of VSL International Ltd.
VSL International Ltd. 2001.