Global Dealer Learning

320/320GC/323 hydraulic excavator

Electronic Control System and Monitor
Module 1 - Text Reference

SERV2110-01
Safety Briefing
• Emergency Phone Numbers
• First Aid Responders
• Location of Exits
• Location of Fire Extinguisher
• Room Alerts or Hazards
• Designated Location for Evacuation
• Storm Shelter
• Hazardous Material

Safely Home. Everyone. Every Day.™

3
LEARNING OUTCOMES

Upon completion of this Electronic Control System and

Monitor module, participants will be able to:
• Locate and identify the electronic control system
components and the monitor screens.
• Identify the correct operation of the electronic control
system circuits.
• Access and record machine data using the monitor and
make changes to parameters.

4
 0.0h ISO/JIS 8:48
SMART

1 2

5
 MACHINE COMMUNICATONS
Monitor (4)
Primary Secondary Body Control 0.0h
SMART
ISO/JIS 8:48

Machine Machine Module (BCM) Four Video

ECM (1) ECM (2) (3) Cameras (5) GNSS
Receivers
EC520 Module (6) (7)

GNSS Radio (8)

PL Heading Sensor (9)

Lightbars
Radio (13)
(24) HVAC
Module (10)
Wiper Control (11)
PL Network Radio Control (12)
Manager (23)
15

Engine Cat ET
MSS (19) Laser
ECM (20) Port (18) Stick/Boom/
DCU (22) Chassis IMUs Catcher (14)
CGC Display (15)
(17)
Emissions System (CGC 3D only) CAN 1 J1939 Data Link (25)
Components (21) CAN 2 Machine CAN Data Link (26)
SCM CAN 3 CGC Data Link (27) (320/323 only)
Module CAN 4 Data Sharing Data Link (28)
(16) CAN C Aftertreatment Data Link (29) (Tier 4 only)
Machine CGC CAN Data Link (30) (CGC 3D only)
GPS Receiver Data Link (31)
Rototilt Data Link (32)
Ethernet (33)
RS-232 (34)

6
 Primary Machine ECM (1) ELECTRONIC CONTROL SYSTEM
B5M5 PRIMARY MACHINE ECM INPUTS/OUTPUTS

INPUT COMPONENTS OUTPUT COMPONENTS

E-Fan Status (2) Hydraulic Lock Solenoid (22)

Swing Angle Sensor (3)

Two Boom Raise Solenoids (23)
Boom Cylinder Head End Pressure Sensor (4)

Boom Cylinder Rod End Pressure Sensor (5) Pump 1 Solenoid (24)

Right Auxilary Pedal Sensor (6) Pump 2 Solenoid (25)

Hydraulic Lockout Switch (7) Boom Lower Solenoid (26)

Pump 1 Pressure Sensor (8)

Stick Out Solenoid (27)
Pump 2 Pressure Sensor (9)

Two Stick In Solenoids (28)

Hydraulic Oil Temperature Sensor (10)

Fuel Level Sensor (11)

Bucket Open Solenoid (29)

Operator Seat Switch (12)

Bucket Close Solenoid (30)
Stick Cylinder Head End Pressure Sensor (13)

Stick Cylinder Rod End Pressure Sensor (14) Swing Priority Solenoid (31)

Return Oil Filter Bypass Switch (15)

Swing Left/Right Solenoids (32)
Engine Push to Start Switch (16)
Travel Left FWD/REV Solenoids (33)
Left Travel Pedal Sensor (17)

Travel Right FWD/REV Solenoids (34)

Right Travel Pedal Sensor (18)

AMR Bucket Position Sensor (19)

Left Joystick (20)

Right Joystick (21)

8
 Secondary Machine ECM (1) ELECTRONIC CONTROL SYSTEM
B5M5 SECONDARY MACHINE ECM INPUTS/OUTPUTS

INPUT COMPONENTS OUTPUT COMPONENTS

Attachment 1 Extend/Retract Solenoids (11)

Left Joystick Thumbwheel (2)

Attachment 2 Extend/Retract Solenoids (12)
Right Joystick Thumbwheel (3)
Attachment 3 Extend/Retract Solenoids (13)
Left Auxiliary Pedal Sensor (4)
Variable Angle Boom (VAB) Down Solenoid (14)

Foot Switch (5)

VAB Up Solenoid (15)
Bucket Cylinder Rod End Pressure Sensor (6)

Stick Unload Solenoid (16)

Bucket Cylinder Head End Pressure Sensor (7)

Squeeze Head End Pressure Sensor (8) Quick Coupler Lock/Unlock Solenoid 1 (17)

Squeeze Rod End Pressure Sensor (9)

Quick Coupler Lock/Unlock Solenoid 2 (18)

Quick Coupler Switch (10)

Swing Brake ON/OFF Solenoid (19)

Boom Down Electric Check Solenoid (20)

Attachment Variable Relief Solenoid 1 (21)

Attachment Variable Relief Solenoid 2 (22)

10
 Body Control Module (BCM) (1) ELECTRONIC CONTROL SYSTEM
B5M5 (one connector) BODY CONTROL MODULE INPUTS/OUTPUTS

INPUT COMPONENTS OUTPUT COMPONENTS

Dome Lamp (10)

Door Limit Switch (2)

Main Power Relay (11)

Refueling Switch
(Attachment) (3)
Refuel Pump Relay (12)

Travel Alarm Cancel Switch (4)

Engine Key Switch Relay (13)

Beacon Switch (5)

Boom Lamp Relay (14)

Return Oil Filter Bypass Switch

(Attachment) (6) Chassis Lamp Relay (15)

Caution Lamp Relay (16)

Seat Belt Relay (17)

Engine Start Switch Green LED (7)
Five E-Fan Motors (18)

Engine Start Switch Green LED (8)

Travel Alarm (19)

Monitor Wake Up (9)

Straight Travel Solenoid (20)

Quick Couple Bypass Solenoid (21)

Heavy Lift Solenoid (22)

Travel Speed Solenoid (23)

Fine Swing Solenoid (24)

Boom Up Electrical Check Solenoid (25)

12
 WAKE UP CIRCUIT
BCM (1) Monitor (2)

Low Current Driver (Wake Up) 18 13 Wake Up

Wake Up Input 1 21 29 High Side Driver

Wake Up Input 3 22

Wake Up Input 2 (not used) 40

Door Limit
Switch (3)

14
 1
5

3 2

15
1

6
2

3 7

8
4

5 16
ENGINE SPEED CONTROL FUNCTION
Engine ECM (2) Primary Machine ECM (1)

0.0h ISO/JIS 8:48

SMART

CAN 1 J1939
Engine Data Link (5)
Speed
Dial (6)

CAN 2 Machine
CAN Data Link (4)

Monitor (3)
2

8
18
AUTOMATIC ENGINE SPEED CONTROL (AEC) FUNCTION

Engine ECM (2) Primary Machine ECM (1)

0.0h ISO/JIS 8:48

SMART

CAN 1 J1939
Engine Data Link (5)
Speed
Dial (6)

CAN 2 Machine
CAN Data Link (4)

Pump Pressure
Sensors (7)
Monitor (3)
Joystick Switches
and Sensors (8)
2

Travel Lever/Pedal Sensor (9)

8
One Touch
Low Idle Switch
(10)

19
3

5
DELAYED ENGINE SHUTDOWN FUNCTION
Engine ECM (2) Primary Machine ECM (1)

0.0h ISO/JIS 8:48

SMART

CAN 1 J1939
Data Link (5)

Hydraulic Lock Monitor (3)

Engine Start
Solenoid (6)
Switch (4)

20
 ENGINE IDLE SHUTDOWN FUNCTION

Engine ECM (2) Primary Machine ECM (1)

0.0h ISO/JIS 8:48

SMART

CAN 1 J1939
Data Link (3)

Pump Pressure
Sensors (8)
Monitor (4)
Travel Lever/
Joystick Switches Pedal Sensor (5)
and Sensors (9)
4

Engine Start Switch (6)

One Touch
Low Idle Switch
(10) Hydraulic Lock Solenoid (7)

21
 E-FAN ELECTRICAL CIRCUIT
Primary
BCM (1) Machine ECM (3)
CAN 2 Machine
Hydraulic CAN Data Link (5)
Oil Cooler
Hydraulic Oil Temperature Sensor (9)
E-Fan
(12)
CAN 1 J1939
Data Link (4)
Coolant Temperature Sensor (6)
Engine
Hydraulic Intake Air Temperture Sensor (7)
ECM (2)
Oil Cooler
E-Fan Ambient Air Temperature Sensor (8)
(12)

BCM Fuse (10)

15A

Radiator
E-Fan
(13)
E-Fan Fuse (11)
125A

Radiator Pos Neg Pos Neg

E-Fan
(13)

Power Supply
Fan Drive Signal

ATAAC Diagnostic Feedback

E-Fan
(14)

23
 KEEP ALIVE ELECTRICAL CIRCUIT

Engine ECM Fuse Engine ECM (3)

J1-84, 85, 86 (ECM Supply)

Battery Disconnect
Switch (1)
J1-81, 82, 83 (ECM Return)

Keep Alive
Relay 2 (5) Keep Alive
Pos Neg
Fuse (6)

J1-05 (DCU Power Relay Supply)

Keep Alive Main J1-15 (DCU Power Relay Return)
Relay 1 (2) Power
Relay

DEF System DEF Tank Header

Fuse Ammonia Sensor
VLPM
DCU
DCU Power DEF Purge Lamp
Relay (4)

24
7 4 1
5
3 6

10 11

25
1

27
2 1 3 4

5 6
8

28
30
2 3
1

4 5

6 7

31
 3
4

1 2

33
 MONITOR ACCESS LEVELS

Access Level Operator Setting

Operator Input Configuration
Guest Response
Change Operator
Operator Input Configuration
Response
Standard
Controls Setup
Change Operator
Operator Input Configuration
Response
Master Controls Setup
Change Operator
Manage Operator

35
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38
40
41
42
44
45
LEARNING OUTCOMES

Upon completion of this Electronic Control System and

Monitor module, participants are now able to:
• Locate and identify the electronic control system
components and the monitor screens.
• Identify the correct operation of the electronic control
system circuits.
• Access and record machine data using the monitor and
make changes to parameters.

46