New Itec KELCH Brochure

www.kelchgmbh.
de
i-tec ® Shrinking Devices
and Accessories
Technical and design modifications are subject to change without notice.
Germany China
05/11
(Headquarters) Harbin Measuring &
Kelch GmbH Cutting Tool Group Co., Ltd.
Werkstrrasse 30 44 Heping Road
D-71384 Weinstadt Harbin China 150040
Tel.: +49 (0) 71 51 / 2 05 22 -0 Tel.: +86 451 82 64 18 36
Fax: +49 (0) 71 51 / 2 05 22 -11 Fax: +86 451 82 62 35 55
info@ kelchgmbh.de www.links-china.com
www.kelchgmbh.de
Switzerland England USA

KELCH AG KELCH UK Ltd. KELCH Inc.
Weihermattstrasse 14 Unit 4 Cygnet Drive 1574 Barclay Blvd.
CH-6260 Reiden Swan Valley Business Park Buffalo Grove IL 60089
Tel.: +41 62 7 58 51-26 GB-Northampton NN4 9BS Tel.: +1 847 4 59-96 00
Fax: +41 62 7 58 51-25 Tel.: +44 1604 58 38 00 Fax: +1 847 4 59-96 29
kelch @ bluewin.ch Fax: +44 1604 58 38 84 info@ kelchusa.com
info@ kelch.co.uk www.kelch-inc.com
U1-U4.indd 16
Shrinking Devices
i-tec®L - The Low-cost Desktop Device with
Practical Supplementary Modules
Use:
• For shrinking and unshrinking carbide or HSS tools
• The correct heating time and the coil energy level is
calculated automatically: Enter the diameter and the
cutting material - Ready
• Overheating of the shrink fit chucks is impossible
• ø 3 - 32 mm for carbide, ø 6 - 32 mm for HSS
Design:
• Basic device with integrated electronics in desktop
execution
• Base plate with tool platform
• Induction coil is easily turnable, demountable and convertible -
without the use of any tools
• Unlimited number of cooling places by the use of holding sleeves
• Easy operation at the control panel
• Cooling via a closed water cycle as an option
Standard Specification i-tec ® L:

• Basic device with induction coil and vertical column
• 2 holding sleeves
• 4 stop rings
• Tray for milling cutters
• Protective gloves
Standard Specification i-tec ® CC (Cooling Module):

• Separate device with integrated electronics and
cooling unit for cooling tools
• Base plate extension for holding cooling bushes
and cooling inserts
• 3 cooling bushes
• 5 cooling inserts for standard chucks (ø 6 - 32)
Power
Shrinking Devices
Device Ref.no. B H T Connection kg

and Accessories
input
i-tec ® L 312.701 600 1150 500 3 ~ AC 400 V 11 kW 50

50 Hz + N + PE
i-tec ® CC ~ 230 V
312.710 550 500 300 0.6 kW 45
cooling module 50/60 Hz
TULRACK 131.004 1020 800 620 - - 53
Kelch GmbH · Tel.: +49 (0) 71 51 / 2 05 22 -0 · Fax: +49 (0) 71 51 / 2 05 22 -11 · info@kelchgmbh.de · www.kelchgmbh.de 2
Shrinking Devices
i-tec®GL - The Upgradable Desktop Device
for Large Diameters
Use:
• For shrinking and unshrinking carbide or HSS tools
• The correct heating time and the coil energy level
is calculated automatically: Enter the diameter and
the cutting material - Ready
• ø 3 - 32 mm for carbide, ø 6 - 32 mm for HSS
Design:
• Basic device with induction coil in desktop execution
• Coil with plug contacts (exchangeable)
• Induction coil is easily turnable, demountable,
convertible and exchangeable without the use of any tools
• Unlimited number of cooling places by the use of
holding sleeves
• Cooling via a closed water cycle
Standard Specification i-tec ® GL:

• Basic device with induction coil and vertical column
• 2 adapter sleeves
• 4 stop rings
• Rear panel for holding stop rings, cooling inserts
and cooling bushes
• Cooling module including 3 cooling bushes and
5 cooling inserts (6 - 32 mm)
• Drawer
• Protective gloves
Power
Ref.no. B H T Connection kg
input
312.702 600 1150 500 3 ~ AC 400 V 11 kW 50

50 Hz + N + PE
i-tec®GL - Large coil including

cooling bush and stop
Large coil for ring for ø 40 and 50 mm.
ø 40 and 50 mm Ref.no.
312.740
i-tec®L / GL - Advantages:
Advantages:
Shrinking Devices
and Accessories
• Simple conversation
Tower extension • Tools up to 1400 mm length can be
shrunk in and out reliably
for extra long • The working range of the tower extension
is individually adjustable
A dimensions • The induction coil remains in position during
the shrinking process
• Easy to operate similar to the standard device
Ref.no.
313.810
3 Kelch GmbH · Tel.: +49 (0) 71 51 / 2 05 22 -0 · Fax: +49 (0) 71 51 / 2 05 22 -11 · info@kelchgmbh.de · www.kelchgmbh.de
Shrinking Devices
i-tec®XL - The Automatic Stand Device for Non-stop
Tooling with Cycle Times < 30 Sec.
Use:
• For automatic shrinking and unshrinking
of carbide and HSS tools
• The correct heating time and the coil energy level
is calculated automatically: Enter the diameter
and the cutting material - Ready
• ø 3 - 32 mm for carbide,
ø 6 - 32 mm for HSS
Design:
• Solid stand device on a floor cabinet with
integrated electronics and cooling station
• Automatic induction coil
• 3 combined shrinking and cooling places
• Cooling via a closed water cycle
• Ergonomic arrangement of all elements
Standard Specification:
• Basic device made of die-cast aluminium
• 3 places for heating tools
• 3 cooling bushes
• Automatic induction coil
• Floor cabinet with integrated electronics
and cooling device including drawer for
storing adapter flanges
• Tray for cooling inserts
• 4 stop rings
• 1 set of cooling inserts (5 pieces)
• 1 set of adapter flanges (3 pieces)
Power
Ref.no. B H T Connection input kg
Shrinking Devices
and Accessories
312.010 900 1800 700 3 ~ AC 400 V 11 kW 230

50 Hz + N + PE
i-tec® Shrinking Technology - Information
i-tec®XL - Shrinking in and out Faster
with 3 Shrinking and Cooling Places
Positioning of the induction coil No need to change coils as one coil The shrink fit chuck is cooled down
The column is easily rotated on the covers the whole tool diameter range. even faster through this contact. The
respective operating position. The efficient cooling aggregate facilitates
lowering of the coil onto the chuck, Cooling down at the same place constant cooling times.
the heating and the return of the coil After the heating process an appropriate
to its rest position is part of the cooling insert is placed over the chuck Easy operation
automatic heating cycle. This eases and a water-cooled bush is then Enter the diameter and the cutting
the work of the operator and helps clipped in position over the insert. material - Ready! The operator does
to avoid errors. The cooling bush is suitable for all sizes. not have to do more. The device
Only the cooling inserts have to be calculates automatically the heating
Heating up in a matter of seconds exchanged depending on the diameter time and the coil energy level. Therefore,
The powerful electronics guarantees a and the contour of the shrink fit chuck. no overheating of the shrink fit chucks, a
perfect and quick shrinking process for further advantage for the service life of
carbide, HSS and steel. i-tec® shrink fit chucks.
i-tec ® is High Tech for Shrinking
An advanced induction heating technology

Shrinking Devices
and Accessories
and an extremely fast cooling system

reduce the whole shrinking process to
arond 30 seconds. With the standard
range of shrink fit chucks almost all daily
shrinking requirements can be fulfilled.
And for special tasks we manufacture
customized tool holders according to
your dimensions.
Shrinking Devices - Accessories
Adapter Flanges Device Tool Holder Ref.no.
HSK 32 313.701
HSK 40 313.702
HSK 50 313.703
HSK 63 313.704
HSK 80 313.705
i-tec®L
HSK 100 313.706
HSK 32 - HSK 100 313.709
i-tec®GL
PSK 32 313.731
PSK 40 313.732
i-tec®XL
(from serial no. PSK 50 313.733
312.1400) PSK 63 313.734
PSK 80 313.735
ISO 30 313.710
ISO 40 313.711
ISO 50 313.712
ISO 40 - SK 50 313.719
KA 313.720
KB 313.721
Holding Sleeve Device Height Ref.no.
i-tec®L 65 313.741
Stop Rings Device Diameter Ref.no.
for Coils 3- 6 313.311

6 - 12 313.322
i-tec®L
14 - 20 313.323
i-tec®GL
25 - 32 313.324
i-tec®XL
32 - 50 313.325
6 - 12 * 313.352
14 - 20 * 313.353
* split design
Shrinking Devices
Adjusting Adapters
and Accessories
Device Diameter Ref.no.
6 313.401
8 313.402
10 313.403
i-tec®L 12 313.404
i-tec®GL 14 313.405
i-tec®XL 16 313.406
18 313.407
20 313.408
25 313.411
32 313.412
Shrinking Devices - Accessories
Cooling Inserts Use Diameter Ref.no.
3/4/5 313.100
6- 8 313.101
10 - 12 313.102
for standard 14 - 16 313.103
shrink fit chucks 18 - 20 313.104
25 - 32 313.105
6 - 12 313.110
blank 313.120
3 - 4, 2°30‘ 313.121
5, 2°30‘ 313.122
for shrink fit chuck 6, 2°30‘ 313.123
extensions and 8, 2°30‘ 313.124
extremely slim 10, 2°30‘ 313.125
shrink fit chucks 2.5° 12, 2°30‘ 313.126
16, 2°30‘ 313.127
20, 2°30‘ 313.128
Ejection Device Ejection Device Ref.no.
Flange with damping disk and ejection pin 313.750
Set of Stop Clamps Set of 2 Stop Clamps Ref.no.
for ø 3 - 12 and ø 14 - 32 313.803
Shrink-out Set Shrink-out Set Ref.no.
1 shrink-out pliers and 2 shrink-out springs 313.801

ø 3 - 12 and ø 14 - 32
Protective Gloves Protective Gloves Ref.no.
317.620
Shrinking Devices
and Accessories
i-tec® Shrink Fit Chucks - Accessories
Practical Auxiliaries for Shrinking in and out
Ejection Device
Use Broken cutting tool Determine the length Adjust the length of Place the shrink fit
For the simple up to the stop of the the pin of the ejection chuck on the pin.
ejection of a tool cutting edge. device (up to the
broken cutter stop + approx. 2 cm).
shank.
Heat the shrink fit chuck. As soon as The broken cutter

the shrink fit chuck achieves shrink-out shank can then be
temperature, it drops onto the damping removed easily.
disk.
Stop Clamps
Use Determine the Heat the shrink fit Insert the cutting Let the shrink fit
The cutting tool shall be shrunk projection length of chuck. tool up to the chuck cool down.
to a given projection length. the cutting tool. stop.
Shrink out Set

Advantages
● The tool holder is heated
Shrinking Devices
no longer than necessary

and Accessories
(very important for HSS!)

● No risk of burning or injury
even without gloves
Use
To remove tools at the optimum The pressure spring The pressure spring The pliers are gripped
moment at which the cutting tool is clamped, the is released as soon with the cutting tool
releases from the tool holder. cutting tool is held as the shrink fit chuck upwards. The induction
by the pliers. Heat has achieved the right coil is then lifted clear.
the shrink fit chuck. “release heat”.
Information
i-tec® Shrinking Technology
KELCH i-tec®SLOTT
and Minimum Length Compensation
● Optimizes the use of the synchronous spindle
for thread manufacturing
● Best thread quality through a higher running
accuracy and stiffness
● Longer tap service life through the exact
centering of the tap
MQL Inserts for

KELCH i-tec® Shrink Fit Chucks
● MQL feeding unit insertable into standard chucks
● No demounting before the shrinking process necessary
● Suitable unit for every length
Shrinking Devices
and Accessories
Information
i-tec® Shrinking Technology

KALi-tec - Shrinking and Setting with one Device
Shrinking and Setting - Dynamical Setting Presetting

Quick and Precise In this phase the chuck is opened by If measurements are necessary which
KALi-tec is the perfect device incorpo- the inducting heat and the tool is set would not allow setting during the open
rating the vertical presetter KALiMAT fully automatic exactly to nominal length. phase of the chuck, the length of the
and the inductive i-tec ® shrinking The advantages of this method are short shank tool is determined with the help
device. Optionally available with cycle times as well as the opportunity of adjusting adapters before heating.
integrated flue gas extraction. The to change the tool in only one cycle. Through intelligent calculation and
clean solution for a perfect working prepositioning of the setting pin, the
climate. Unique for the user is the fact tool is finally shrunk to nominal length.
that there are two methods available This method is designed specially for
for setting the tools. Shrinking complex measuring tasks or tools made
Automatic of HSS or steel.
induction coil
Cooling
Separate cooling station, completely
detached from the thermo-critical
setting device, for cooling 3 shrink
fit chucks at the same time.
The presetter series

KALiMAT and SiRiUS
stand for the best quality
and highest precision -
from the small entry-level
device up to the high-end
device with all technical
refinements.
Shrinking Devices
and Accessories
Notes
Shrinking Devices
and Accessories
Kelch GmbH · Tel.: +49 (0) 71 51 / 2 05 22 -0 · Fax: +49 (0) 71 51 / 2 05 22 -11 · info@kelchgmbh.de · www.kelchgmbh.de
www.kelchgmbh.de
i-tec ® Shrinking Devices
and Accessories
Technical and design modifications are subject to change without notice.
Germany China
05/11
(Headquarters) Harbin Measuring &
Kelch GmbH Cutting Tool Group Co., Ltd.
Werkstrrasse 30 44 Heping Road
D-71384 Weinstadt Harbin China 150040
Tel.: +49 (0) 71 51 / 2 05 22 -0 Tel.: +86 451 82 64 18 36
Fax: +49 (0) 71 51 / 2 05 22 -11 Fax: +86 451 82 62 35 55
info@ kelchgmbh.de www.links-china.com
www.kelchgmbh.de
Switzerland England USA

KELCH AG KELCH UK Ltd. KELCH Inc.
Weihermattstrasse 14 Unit 4 Cygnet Drive 1574 Barclay Blvd.
CH-6260 Reiden Swan Valley Business Park Buffalo Grove IL 60089
Tel.: +41 62 7 58 51-26 GB-Northampton NN4 9BS Tel.: +1 847 4 59-96 00
Fax: +41 62 7 58 51-25 Tel.: +44 1604 58 38 00 Fax: +1 847 4 59-96 29
kelch @ bluewin.ch Fax: +44 1604 58 38 84 info@ kelchusa.com
info@ kelch.co.uk www.kelch-inc.com
U1-U4.indd 16

New Itec KELCH Brochure

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www.kelchgmbh.

Technical and design modifications are subject to change without notice.

Switzerland England USA

Standard Specification i-tec ® L:

Standard Specification i-tec ® CC (Cooling Module):

Device Ref.no. B H T Connection kg

i-tec ® L 312.701 600 1150 500 3 ~ AC 400 V 11 kW 50

Standard Specification i-tec ® GL:

312.702 600 1150 500 3 ~ AC 400 V 11 kW 50

i-tec®GL - Large coil including

312.010 900 1800 700 3 ~ AC 400 V 11 kW 230

i-tec ® is High Tech for Shrinking

An advanced induction heating technology

and an extremely fast cooling system

Holding Sleeve Device Height Ref.no.

Stop Rings Device Diameter Ref.no.

for Coils 3- 6 313.311

Device Diameter Ref.no.

Ejection Device Ejection Device Ref.no.

Flange with damping disk and ejection pin 313.750

Set of Stop Clamps Set of 2 Stop Clamps Ref.no.

for ø 3 - 12 and ø 14 - 32 313.803

Shrink-out Set Shrink-out Set Ref.no.

1 shrink-out pliers and 2 shrink-out springs 313.801

Protective Gloves Protective Gloves Ref.no.

Heat the shrink fit chuck. As soon as The broken cutter

Shrink out Set

no longer than necessary

(very important for HSS!)

i-tec® Shrinking Technology

MQL Inserts for

i-tec® Shrinking Technology

Shrinking and Setting - Dynamical Setting Presetting

The presetter series

Technical and design modifications are subject to change without notice.

Switzerland England USA

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