MANUAL INSPECTION

TMF PIPE CORRIDOR SHOTCRETE

INSTALLATION PROJECT

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 CONTENT

I. BACKGROUND ..............................................................................................................................................3
II. Material Inspection ......................................................................................................................................3
2.1 Sika Sigunit.................................................................................................................................................3
2.2 Rockbolt .....................................................................................................................................................4
2.3 Wiremesh ..................................................................................................................................................4
III. Works Inspection .........................................................................................................................................5
3.1 Shotcrete Mix & Spray Inspection .............................................................................................................5
3.2 Compressive Strength of Shotcrete ...........................................................................................................5
3.3 Pull out Test ...............................................................................................................................................6

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I. BACKGROUND
Shotcrete installation has been designed to be pipe corridor platform and slope protection in
TMF Pipe Corridor. PT Anggun Permai Tekindo is responsible to make sure all the shotcrete
installation meet the requirement. There is several things that need to be inspected: Material,
Rockbolt strength, Mixing Shotcrete and Compressive strength of shotcrete

II. Material Inspection

2.1 Sika Sigunit

The specification of sigunit material are divided into 3 parameters as shown at Table 4.
Table 1 Sigunit Specification

No Parameter Specification
1 Packing No damage/hole on packaging
2 Material Hasn’t hardened
Condition
3 Quantity As per PO / Packing List

The accelerator material will be used SikaSigunit®D450 which is described from the Product Data
Sheetbelow.

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2.2 Rockbolt
The specification of Rockbolt material are divided into 3 parameters as shown at Table 2.
Table 2 Rockbolt Specification

No Parameter Specification
1 Dimension Diameter 12 mm, length 1200 mm
2 Material Rust free, no bent/dent
Condition
3 Quantity As per PO / Packing List

2.3 Wiremesh

The specification of Wiremesh material are divided into 3 parameters as shown at Table 3.
Table 3 Wiremesh Specification

No Parameter Specification
1 Dimension Diameter rebar 5 mm, Space 150 mm
2 Material Rust free, no bent/dent, covered with
Condition
3 Quantity As per PO / Packing List

Inspection of these material can be done in every receiving material on site using MRIR Form on Apendix 1

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III. Works Inspection
There are 3 kind of works that need to be checked in shotcrete installation, there are:
1. Shotcrete mix Inspection
2. Compressive strength of shotcrete
3. Pull Out test
3.1 Shotcrete Mix & Spray Inspection
The purpose of this inspection is to make sure that the shotcrete that is sprayed is meet the
specification design. Shotcrete mixing use dry mixing method, which not using water while mixing
the material. The water will be added during spraying shotcrete. Therefore, there are 7 things that
is need to be checked due to shotcrete mixing and spraying:
1. Weight of Cement
2. Weight of Sigunit
3. Weight of Sand
4. Wiremesh installation
5. Cleanliness of Shotcrete area
6. Thick of Shotcrete

The point 1,2, and 3 above follows the number that has been designed in jobmix design. Its obviously
that trial mix has to be done before shotcrete installation works.

For inspection and report use the Shotcrete QAQC Checklist form on the appendix 2

3.2 Compressive Strength of Shotcrete

UCS test is aimed to determine the compressive strength of samples. UCS stands for the maximum
axial compressive stress that a specimen can bear under zero confining stress. Due to SNI 03-2847-
2002 the compressive strength of concrete sample has to be done in every 50 m3 of concrete
production. Hence, the sample of shotcrete shall be taken 9 piece of sample for every 50 m3 concrete
production. Compressive strength test shall be taken in every 3, 7, and 28 days after shotcrete
production.

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 Figure 1 Unconfined Compression Strength Test
Compressive strength test can be reported using Compressive Strength Test Form on Appendix 3.

3.3 Pull out Test

Pull out test is a method used to measure the maximum force required to pull the steel inserted into
a rock or concrete, It is required to know the strength of anchor point according to safety standard.
Below is the illustration of weight experienced by the split set and its specifications.

Figure 3. Split set weight illustration

Table 2. Split Set & Hydraulic Specifications

At the dial gauge, it shows the tension which experienced by the steel (in psi), which means the strength of
rock bolt to be pulled out. The standard that required is 2 ton for 40 mm length pulled out displacement.

Figure 4. Pull Out Test Split Set process

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APPENDIX 1
MATERIAL RECEIVE INSPECTION REPORT (MRIR) FORM

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APPENDIX 2
SHOTCRETE INSTALLATION CHECKLIST FORM

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APPENDIX 3
SHOTCRETE INSTALLATION CHECKLIST FORM

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