Sheave Selection

Sales Order No. 31944 Date: 26-Mar-24 Input

Customer Tourmaline Name: RCH Calculated

Engine Waukesha L7042GSI Shaft Diameter (in) Keyway

Engine Stub Shaft 3 1/2 7/8 X 7/16
Engine Auxiliary Shaft
Cooler AXC 156EH 3 7/16 7/8 X 7/16
Cooler Idler 2 15/16 3/4 X 3/8
Jackshaft hp/rpm ratio 0.11 2 15/16 3/4 X 3/8
Design Speeds
Engine RPM 1200
Cooler RPM 220
Design HP
Number of Fans 1
Cooler Horsepower/fan HP/fan 60.96
Cooler Horsepower HP 60.96 Torque (in-lbs) 6670
Service Factor 1.5
Design HP 91.44
Stage 1 Speed Reduction (engine end- engine drive, jackshaft driven)
No. of Grooves and Belts Required
Outside Diameter Datum Diameter
Engine Sheave inches 10.0 9.6
Jackshaft Sheave inches 20.4 20.0
Ratio,1 2.08
Jackshaft Speed RPM 576.0
HP/Belt at Engine RPM HP 45.83 44.67 Using C belts
No. of Grooves Req'd 2.0 1.16 (pg B-18 Browning catalog)
No of Grooves Selected 3
Type of Sheave C
Actual service factor 2.26
Stage 2 Speed Reduction (cooler end - jackshaft drive, cooler driven)
Ratio,2 2.62
Outside Diameter Datum Diameter
Cooler Sheave inches 36.4 36.0
Jackshaft Sheave Calc. inches 14.15
Jackshaft Sheave Actu. Iinches 14.4 14.0
Sheave Ratio 2.57
Cooler speed Calc. RPM 224.00 Cooler Speed (Dwg) 220
No. of Grooves and Belts Required
HP/Belt at Jackshaft RPM HP 19.11 RPM Total Belt Correction
No. of Grooves Req'd 4.8 96 Upper Bound 600 19.79 19.21 0.58 Using C belts
No of Grooves Selected 5 Interpolate Point 576 19.11 (pg B-18 Browning catalog)
Type of Sheave C Lower Bound 500 16.96 16.48 0.48
Actual service factor 1.57
Sheave OD Bushing Sheave Width SHAFT
Engine Sheave 3 3C96R 10 R1 3 1/4 3.5000 3 1/2
Jackshaft (Engine End) 3 3C200R 20.4 R1 3 1/4 2.9375 2 15/16
Jackshaft (Cooler End) 5 5C140R 14.4 R1 5 1/4 2.9375 2 15/16
Cooler Main Sheave 5 5C360R 36.4 R1 5 1/4 3.4375 3 7/16
Cooler Idler Sheave 5 6C100R 10.4 R1 5 1/4 2.9375 2 15/16
Part #1 Engine Side Load calculation Waukesha L5774LTE
POL

Allowable side Load calc:

B dimension 96 in
Projection from B to beginning of sheav 19.64 in
Number of belts 3
A dimension 21.265 in

Max allowable bending moment 24000 lb in Waukesha Doc 4052-13

Allowable side load 1129 lb

Engine Cooler
Actual side load due to belts
Drive HP 60.96 HP 60.96 HP
Diameter of small sheave 10 in 14.4 in
Radius "R" 5 in 7.2 in
RPM of small sheave 1200 RPM 576 RPM

F1 - F2 640 lbs 926 lbs

Where F2+ .25 F1
F1 tight side load 854 lbs 1235 lbs
F2 slack side load 213 lbs 309 lbs
Total side load force 1067 lbs 1544 lbs

Moment comparison 22694 < 24000

Hence Engine end of drive is ok

Part #2 Shaft Whipping

Pacific Rim have advised that for a critical speed above 700 , the deflection must be kept under 1.8 mm at centre

Shaft speed 576 RPM

Saftey Margin 1.4 Conservative number
Critical speed needs to be above 140% 806.4
Max deflection in mm 1.083 Formula from Pacific Rim
Max deflection in inches 0.043

Engine end Cooler end

E 30,000,000 30,000,000
Shaft dia 3.4375 3.4375
I for shaft (Inches ^4) 6.84 6.84
Beam calculations:
Force (lb) (from above) 1067 1544
Overhang (inches, cntr brng to cntr shea 7.5 7.5
Jackshaft total length 55 in
Length between supports (Inches) 40 in
Subtotal static Total Allowable at 700 rpm
Deflection due to load mm 0.102 0.147 0.249 0.625 0.874 1.083 mm
Deflection due to load inches 0.004 0.006 0.010 0.025 0.034 0.043 Inches
Note: Above is approx and conservative as both maximum
deflections do not coincide at centre of span.
Job No. CP050342 Customer: Magellan Petroleum Ltd.

Jackshaft critical length:

Shaft diamteter: [in] 2.9375

Shaft speed: [RPM] [Keep below 800 RPM] 576
Center line distance between pillow blocks: [in] 40.00 ~ based on GEN-III dimension
Modulus of elasticity: [psi] Steel= 29,000,000

Calculate weight of shaft: W [in] W= 76.8997

Calculate moment of inertia of shaft: I [in ^4] I= 3.6564

Calculate static deflection: Delta [in] Delta = 0.0001

Calculate critical speed: RPM RPM= 1997.95

Actual Speed= 576
Shaft speed OK ? YES

Critical shaft lengths: [At RPM = 800]

Enerflex standard is to design jackshaft speed at below 800 RPM

Shaft *Critical
Diameter Length
[in] [in]
2 3/16" 2.1875 66.91
2 11/16' 2.6875 78.07
2 15/16' 2.9375 83.46
3 7/16' 3.4375 93.90

Critical shaft lenghts:[ in ]

Speed: [RPM]
Shaft Diameter: [in] 700 725 750 775 576
2 3/16" 2.1875 71.52 70.28 69.10 67.98 78.85
2 11/16' 2.6875 83.47 82.01 80.64 79.32 92.01
2 15/16' 2.9375 89.22 87.67 86.20 84.80 98.36
3 7/16' 3.4375 100.39 98.64 96.98 95.41 110.67

* Centerline distance between pillow blocks