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Vibro Acoustic Methods in The Condition
Vibro Acoustic Methods in The Condition
Vibro Acoustic Methods in The Condition
fully edited. Content may change prior to final publication. Citation information: DOI
10.1109/ACCESS.2019.2923809, IEEE Access
Date of publication xxxx 00, 0000, date of current version xxxx 00, 0000.
Digital Object Identifier 10.1109/ACCESS.2019.DOI
ABSTRACT It has been over two decades since the publication of pioneer works about the power
transformer diagnostics based on monitoring of their acoustic fingerprints. Since then, there has been a
great progress in this field and the methods used are as complex as ever. Any unnecessary intervention
on a power transformer implies its temporary disconnection from the power grid. The inability to
supply electricity to the customer means not only financial loss for the utility but also generates a
non-material loss, e.g. the loss of reputation to the customer. Faster, more accurate, more reliable and
less invasive diagnosis is the main reason behind development and improvement in this field. The main
goal of this paper is to categorise and review state-of-the art of vibro-acoustic diagnostic methods for
power transformers. This paper opens with a brief note about continuous condition monitoring, after
which we overview the causes of transformer vibrations as well as the collection and preprocessing of
diagnostic data. Then, we review and categorise works related to the acoustic condition assessment of
power transformers considering both: feature extraction in the time, frequency and time-frequency domain
and mathematical modelling and system identification of dynamic systems.
INDEX TERMS power transformers, power system faults, power system reliability, fault diagnosis,
maintenance, acoustic emission, acoustic signal processing, acoustic measurements, acoustic sensors,
vibrations.
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Secic et al.: Vibro-acoustic Methods in the Condition Assessment of Power Transformers: a Survey
I. INTRODUCTION
REVENTIVE maintenance of machinery and other
P objects is becoming more and more suppressed by
continuous monitoring. Such trends are not only noticeable
in engineering, but in other areas as well, e.g. medicine:
there are more and more systems that provide continuous
monitoring of single human organs and, consequently, early
detection of diseases. There are many reasons for this: on
the one hand, rapid development of technology enables
continuous data monitoring, big data storage, faster, more
complex and more reliable data analysis; development of
complex monitoring systems and their interconnection al- FIGURE 1. Power transformer failure location analysis from 1983 report [3]
lows the formation of data clusters which describe certain and 2015 report [4]
physical phenomena as a result of mechanical, thermal,
electromagnetic or other types of processes inside or outside
the observed object. On the other hand, sensors are getting
smaller and less power intensive, e.g. the development of in 1983 [3] analysed data from 13 countries. Data has shown
sensors based on micro-electro-mechanical systems (MEMS that about 41% of failures were due to the OLTC (Fig. 1).
sensors). Furthermore, easier and faster access to stored Given that the OLTC contacts are the only movable part
data enables an intelligent approach to condition assessment of the transformer and that every mechanical movement is
because it can now be based on previously gained experi- accompanied by occurrences such as friction which cause
ences and allows the application of artificial intelligence or wear & tear and ultimately damage to the contacts, it is
machine learning. In doing so, obtained data can be grouped no wonder that OLTC is a very common cause of failure.
in the appropriate clusters based on the same object design Besides OLTC, common causes of failures on power trans-
characteristics which leads to the formation of databases formers are short circuits and deformations of its windings.
that can be used in experimental frameworks for further According to the aforementioned study, core, windings and
development of diagnostic methods. OLTC failures constitute 63% of all observed failures. Some
Thus far, this approach has been proven to be reasonable newer compiled failure statistics [4] (transformer failure data
and justified. The requirements for improved system uptime, from 22 countries) show progress in the reliability of the
reliability and availability of the future smart grid calls for OLTC (27%), but there is still a high percentage of failures
the shift from time-based or condition-based maintenance connected to windings (40%) and core (3.4%) (see Fig.
towards the maintenance based on continuous online moni- 1). This is precisely the reason why this paper focuses on
toring of the equipment operating conditions [1]. Increased vibro-acoustic diagnostic methods for these three parts of
requirements also point to the need of the ability of such the transformer.
monitoring solutions to inform about potential failure even Precisely speaking, vibro-acoustic methods should also
before it happens as well as provide ongoing maintenance include acoustic methods related to partial discharge (PD)
recommendations. An excellent paper on transition from detection. Partial discharge causes occasional breakdowns
offline to online transformer winding deformation diagnos- in electrical insulation. PD activity causes several physical
tics is one from Bagheri et al. [2], where they classify effects including optical (light), thermal, chemical, electro-
winding deformations, give an overview of both offline and magnetic and other phenomena. Such breakdowns in turn
online methods and then address practical problems of their also cause the appearance of the acoustic waves that can be
implementation. monitored by appropriate sensors placed on the tank of the
A continuous online monitoring system has to meet transformer. However, issues related to PD are beyond the
several goals. One of the most important goals is that scope of this paper.
the applied methods should not interfere with the normal
Rest of the paper is structured as follows: in section II
operation of the monitored object. Also, they should not
a brief overview of causes behind transformer vibrations is
require any special mode of operation. Many published
given; in section III, diagnostic data collection and prepro-
papers on this subject (and this seems like a trend in
cessing are discussed; sections IV and V are the focus of the
the modern diagnostic approach) are about the analysis of
work and here the literature on vibro-acoustic methods for
acoustic signals. This is quite logical because the collection
condition assessment of power transformers is surveyed. In
of such data sets generally represents a non-invasive method.
section VI, the surveyed literature is summarised in a table
One can state that the most sensitive part of a power
format and taxonomy is provided. Section VII concludes
transformer is the on-load tap changer (OLTC). This conclu-
this paper. In the end, in Section VIII, we provide a glimpse
sion stems from several surveys carried out on the national
towards future.
and international level that studied the reliability of power
transformers. First survey conducted by CIGRÉ published
2 VOLUME XX, 2019
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Secic et al.: Vibro-acoustic Methods in the Condition Assessment of Power Transformers: a Survey
This work is licensed under a Creative Commons Attribution 3.0 License. For more information, see http://creativecommons.org/licenses/by/3.0/.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI
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Secic et al.: Vibro-acoustic Methods in the Condition Assessment of Power Transformers: a Survey
OLTC diverter switch. OLTC motor current was used for and 1000 Hz. Kung et al. noted that by splicing a single
triggering the tap change measurement. Field experience mode fibre to the Fabry-Perot cavity, the whole fibre acts
showed that the vibro-acoustic signature is significantly as a vibration sensor and can function without a "diving
affected by ambient temperature, and it was reported that board".
a switching time of a healthy OLTC is increased by 26 ms An interesting study was conducted in [19] where the
at ambient temperature of −11◦ C compared to the ambient authors compared samples that were gathered simultane-
temperature of 27◦ C and that this could be erroneously ously from several sensor types mounted in/on the OLTC.
interpreted as a faulty condition. The recorded signature Besides the standard accelerometer, a hydrophone and a
was compensated for the temperature using first-order time- wide-band contact transducer were used as well. Power
realignment technique [12]. Alongside accelerometers and density spectrum analysis showed a number of differences
OLTC motor current measurements, Brikci et al. [13] also between these signals. The signal recorded with the hy-
used a high-speed camera to record OLTC movement and drophone contained frequencies with the largest share in
dynamic resistance measurements. the band 0–50 kHz and such a signal is not reliable
To summarise, the following issues must be addressed in for establishing diagnostics because the transducer is very
order to conduct quality diagnostics of a power transformer: sensitive to electromagnetic interference in that frequency
range due to the current through OLTC’s contacts. On the
• sensor mounting method;
other hand, a signal acquired with a wide-band transducer,
• synchronisation of measurements if multiple sensors
that contains frequency components in the range 10 kHz–
are utilised;
500 kHz is the best choice for OLTC diagnostics as it also
• prediction and understanding of underlying physical
allows analysis of acoustic emission (AE) signals during
phenomena which can be manifested in the collected
current flow and electrical discharges when higher frequency
signals;
components are present. However, time domain plot shows
• sensor location;
that hydrophone captures events that are not so evident in
• sensor insulation.
the signal gathered with contact sensor types. Also, by using
Experimental results demonstrate that for the proper a hydrophone immersed in oil it is possible to avoid contact
diagnostics of transformer core and windings based on problems demonstrated in Fig. 3. Beltle and Tenbohlen
vibro-acoustic measurements it is usually enough to observe [26] also used a hydrophone immersed in transformer oil
the frequency spectrum in the range up to 1 kHz [14], and an accelerometer mounted on the transformer’s tank.
[15], although harmonics up to 2 kHz were observed in Although the hydrophone shows better SNR compared to
[16], [17]. On the other hand, OLTC diagnostics require the accelerometer, the inaccessibility of insulation oil as
observation of a higher frequency range—up to 10 kHz [18], a medium in which the hydrophone should be immersed
although some authors [19]–[21] observed a much higher makes this sensor less attractive compared to the contact
frequency spectra (even up to several hundreds of kHz) in sensor types. Signal acquired with an accelerometer contains
order to be able to apply some digital filtration techniques, low frequencies in the range 0–10 kHz and thus it only
or to be able to observe not only acoustic events of the allows analysis of AE signals of the mechanical origin.
mechanical origin, but also other events, e.g. emergence of However, the accelerometer is the most commonly used type
electric arc or events related to PD activity. PD analysis is of sensor in the vibro-acoustic OLTC diagnostics.
usually performed in the UHF spectrum (300 MHz–1 GHz). Finally, accelerometer output is usually a voltage signal
However, during the process of PD inside the transformer that contains some unwanted frequency content. That is the
tank, some part of the electrical energy from the PD pulse reason why this signal needs to be passed through a series
(about 1–5%) is converted to the mechanical energy, which of high pass and low-pass hardware or software filter. Filter
results in the emission of the acoustic wave [22]. This fact designer should pay special attention to the accelerometer
is used by acoustic emission partial discharge monitoring resonant frequency, at which its’ maximum sensitivity is
methods, where emitted waves are captured by piezo-electric achieved. These sensors require external supply and their
sensors mounted on the external wall of the transformer output signal is usually measured in mV so proper gain is
tank. The dominant frequencies observed of recorded PD also required in the signal acquisition stage.
signals typically lie in the range of 70 kHz to 180 kHz
[23], which are quite higher when compared to the signals B. DIAGNOSTIC DATA PREPROCESSING
generated by transformer vibrations or OLTC operation. In the data preprocessing stage, the goal is to transform
Besides accelerometers, some researchers also used other recorded data in order to facilitate further analysis and
types of sensors such as hydrophone [19] or strain gauge comparison. Diagnostic data are usually collected from mul-
sensors [24]. tiple sensors. Therefore, one should take into account that
In [25], a 2 mm thick fibre-optics vibration sensor was acquired signals should be synchronised. This leads to the
successfully installed in the gap between the windings of a conclusion that the acquisition system should be designed
power transformer to measure axial vibration. The sensor so that it includes reliable trigger sources. Normalisation
accurately registered vibration frequencies between 5 Hz of the collected data is also very important, as it allows
4 VOLUME XX, 2019
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Secic et al.: Vibro-acoustic Methods in the Condition Assessment of Power Transformers: a Survey
and output signal, respectively. data set and decision making process based on observ-
Since both HI and Hd filters are cascaded and operate at ing their values in:
the same sampling frequency, both of these low-pass filters – time domain;
can be combined into a single low-pass filter H(z) with the – frequency domain;
stopband edge frequency equal to (2): – time-frequency domain;
nπ π o • mathematical modelling and system identification fol-
ωs T = max , . (2) lowed by the decision-making process based on the
L M selected model.
In order to completely synchronise two signals, a discrete Therefore, in the following sections these approaches are
cross-correlation method can be used (3). Cross-correlation analysed separately: for both the OLTC and core/windings
VOLUME XX, 2019 5
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Secic et al.: Vibro-acoustic Methods in the Condition Assessment of Power Transformers: a Survey
diagnostics. Table 1 shows a summary of different meth- higher frequencies, while mechanical events, such as friction
ods used for vibroacoustic condition assessment and their and synchronisation problems, are associated with lower
applications. frequencies. High complexity of the acoustic fingerprint was
noted, so the authors resorted to envelope extraction using
IV. EXTRACTION OF RELEVANT FEATURES the Hilbert transform. To separate electrical and mechanical
The extraction of relevant features leads to reduced data events, this transform was performed on two different data
dimensionality. It is often necessary to use some kind of sets separated. It was suggested that the decision stage
decision making process in order to classify the data based should be based on the comparison between new and
on the extracted features. Methods such as PCA can also previously obtained records (online testing) or on the com-
lead to the additional data dimensionality reduction. Sejdić parison of records without any OLTC load (offline testing).
et al. [29] have organised feature extraction and decision Combination of both methods was suggested as the best
making using signal processing techniques according to Fig. practice. It is possible to draw some conclusions this way,
5. but this method requires experienced and knowledgeable
Here, a classification of feature extraction methods in testing personnel, which is usually not the case in the field.
three subgroups has been made, depending on the domain in It is precisely why such requirements have led to the further
which the collected data are analysed. The reader will notice evolution of the diagnostic methods towards smarter systems
that various signal processing techniques (e.g. Wavelet and that would enable easier detection of potential issues.
Fourier transforms, TEO, HHT, etc.) are often used in the DWT and TEO were used in [39]–[41] for envelope
surveyed literature and therefore they are often mentioned extraction to reduce complexity after collecting the vibra-
throughout this text. No special introduction to these tech- tion fingerprint. Properties derived from the auto-correlation
niques will be written because it is beyond the scope of function were used as input parameters for Self-Organising
this paper, however the reader is referred to the following Maps (SOMs), which is a type of an artificial neural network
literature [28], [30]–[34] or any other signal processing used to classify and organise data. Experience showed that
textbook. vibration fingerprint varies for each OLTC tap position and
SOMs automatically classify the data according to their
A. TIME DOMAIN similarities. A priori knowledge was used to train the SOMs
The length of recorded signals from OLTC, as well as to carry out this automatic data classification. This principle
their shape, allows extraction of some diagnostic features implies that a large number of tests should be carried out
by observing these signals only in the time domain. On on the objects that are in the healthy as well as those in the
the other hand, signals recorded from the transformer tank faulty state. Moreover, for objects that are in the faulty state,
usually require some kind of transformation which allows one should have a priori knowledge about the type of defect
easier feature extraction. present. Five different OLTC conditions were observed that
were used as classifiers in the SOMs:
1) OLTC
The first experiences in this field were described in [35]– • normal condition;
[38]. In addition to the OLTC vibration signals, the motor • weak springs;
current was also recorded which was used for triggering the • worn moving contacts;
recording device. What was perceived here is that mechani- • worn moving and fixed contacts;
cal and electrical events manifest themselves through signals • weak springs plus worn contacts.
in completely different frequency bands—electrical events, Moreover, it was noticed that an alteration of OLTC condi-
such as the appearance of an electric arc, are associated with tion is most often a gradual process rather than a sudden
6 VOLUME XX, 2019
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Secic et al.: Vibro-acoustic Methods in the Condition Assessment of Power Transformers: a Survey
Signal
Feature extraction
Domains
Time domain Frequency domain Time-frequency domain
Amplitude levels
Amplitude levels Fourier coefficients
Some features in TF bands
Decision making
FIGURE 5. Signal processing techniques for feature extraction and decision making [29]
change. Crossing the defined threshold value of OLTC on a signal envelope of a simulated OLTC vibration model
condition criterion activates an alarm that something is from [44] to estimate the fractal dimension of the signal. By
wrong. The main purpose of the design was to avoid false changing the model parameters, contact ageing was simu-
alarms. This design was successfully tested on a system that lated and the results showed increasing differences between
was in operation for three years at the time. the estimated fractal dimension of a new and old OLTC
contacts. This method can be used for diagnosing contact
In [42], experiments were conducted on a transformer
degradation and to distinguish between different mounting
that was removed from the operation, so the authors were
methods. However, no validation on OLTC contacts whose
able to record vibration fingerprints for all 10 OLTC tap
condition is a priori known has been conducted nor was the
positions. Hilbert transform and a low-pass filter with a cut-
proposed algorithm tested for OLTC failure detection.
off frequency based on Kolmogorov’s complexity measure
were used for signal envelope extraction. As there was
no reference vibration fingerprint for the tested OLTC, 2) Core/windings
one way to perform diagnostics is to compare different A diagnostic technique based on time domain analysis of
tap positions. The goal is to find a tap position that is vibration stationarity was proposed in [45]. Vibration sta-
most correlated with all the others. Finding such a position tionarity analysis is based on recurrence plot analysis where
allows the comparison of the vibration fingerprint for each recurrence means a time in which the trajectory returns
individual tap positions with that one. By doing so, the to a location it has visited before. System determinism is
authors concluded that there are some differences between chosen as the transformer health criterion which is defined
tap positions caused by their frequent use. This approach can as the ratio of recurrence points that form diagonal structures
be used to perform diagnostics in cases when measurement to all recurrence points. The authors state that the system
history is not available. However, it should also be noted determinism value of a healthy transformer should be close
that some OLTC tap positions are used more than others, to 1.
which also implies that their wear will be more pronounced
and all this will cause the differences between their vibration B. FREQUENCY DOMAIN:
fingerprints.
Vibration fingerprints obtained from OLTC display a non-
Secic and Kuzle [43] proposed a diagnostic method based stationary character and very high complexity. Frequency
on signal fractal properties. Higuchi’s algorithm was used analysis therefore may not be the best tool for the analy-
VOLUME XX, 2019 7
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Secic et al.: Vibro-acoustic Methods in the Condition Assessment of Power Transformers: a Survey
sis of these processes. Nevertheless, several authors have loading conditions [17] because the vibrations under normal
approached the problem from this perspective. loading are caused by both of those phenomena. Guo et al.
[53] showed that even multiples of fundamental frequency
1) OLTC harmonics appear under fastened core and odd multiples
In the frequency domain analysis of vibro-acoustic finger- under slack core. Odd harmonics appear both under fastened
prints of an OLTC, three papers have been found which and loose windings, but the intensity is different between
differ in the type of decision making process utilized for the two cases. Some guidelines regarding the core/windings
the detection of the OLTC condition. vibration measurements were also defined in several papers
Rastgoufard et al. [24] observed sufficient differences [16], [17], [52]:
between contacts in good and bad condition by observing • reduction of the external noise can be achieved by:
the frequency spectrum of vibration signals recorded by insulation between the sensor shell and the trans-
strain gauge sensors mounted on the main drive arm of former’s tank, shielding of the transmission cables and
OLTC. Automatic detection of the OLTC condition was grounding of the measurement system;
achieved with unsupervised fuzzy logic. • noise from the power supply lines can influence the
Bhuyan et al. [46] measured the dynamic resistance of measurements;
OLTC contacts alongside the OLTC vibration fingerprint. • measurement points should have a high correlation with
The authors manually identified five different regions in the load current to better reflect vibration characteris-
the frequency spectrum using FFT which are separately tics of the windings;
used to distinguish contacts in good and bad shape, and • when arranging the measurement points, one should
contacts with increased electrical arcing. They showed that take into account the structural features and flat sur-
it is possible to recognise arcing and various defects in a faces of the transformer for better signals;
single phase tap changer. • stiffeners or other complex structures should be
Hussain et al. [47] measured the OLTC motor current avoided;
alongside the OLTC vibration fingerprint. An automatic ex- • the sum of first four harmonics, the total harmonic
pert diagnostic system was designed based on these signals distortion and the ratio between the amplitudes of the
and a knowledge database based on field experience. The 50 Hz and 100 Hz harmonic are sufficient to establish
main purpose of this system is to solve complex problems good diagnostics and the estimation of the remaining
through reasoning based on a set of rules which minimises service life of the transformer;
errors that can be caused by human factors in the decision • best mounting position is at the top of the transformer
making process. oil tank with auxiliary measurement point at the side
of the tank.
2) Core/windings
Li et al. [56] tackled the issues concerning laboratory
Significantly more papers deal with transformer core/windings
testing due to the restrictions on the available power in
vibration analysis in the frequency domain [10], [16], [17],
the laboratory, but also the inability to dissipate large
[48]–[55]. Here, their conclusions and contributions are
amounts of energy. They suggested a setup consisting of a
summarised.
Core/windings vibrations appear at multiple frequencies current limiting resistor, a voltage regulator and a universal
up to several kHz and the magnitudes of those frequency transformer whose LV side is connected to the LV side of
components are dependant on the external temperature. the tested transformer.
These frequencies appear as even, odd and rational mul- Hong et al. [45] presented several health metrics based
tiples of the fundamental frequency and generally the most on DFT decomposition in the frequency domain.
dominant components are 100 Hz and its integer multiples. As it was mentioned earlier in this paper, mounting
Vibrations are highly correlated with the transformer loading method of an accelerometer impacts its frequency response.
and 100 Hz, 200 Hz and 300 Hz components are most Additionally, the accelerometer is in direct contact with
sensitive to the loading of the transformer. Vibrations with a high voltage objects and therefore it must be properly
frequencies <100 Hz are usually the product of cooling shielded from electromagnetic interference. This is why
systems and oil pumps operation. Core vibrations caused Zheng et al. [57] used a laser Doppler vibrometer to study
by magnetostriction are non-linearly proportional to the ap- the vibration of the windings. Four cases were studied:
plied voltage while the winding vibrations are non-linearly normal operating condition, different clamping pressures,
proportional to the current. Munir et al. [48] reported the loose insulation blocks and loose core clamping. Several
dependency of vibrations to the square of the current, while conclusions have been drawn:
Aidi et al. [52] found that the nonlinear properties of the • radial vibration pattern of a healthy transformer is
insulation between the windings make the relation closer to approximately bilaterally symmetric, while the radial
the cubic representation. To separate the core (magnetostric- vibration pattern of a transformer with faulty windings
tion) and windings (Lorentz forces) vibrations it is best becomes asymmetric;
to do the measurements under no-load and under normal • looseness of winding clamping pressures or insulation
8 VOLUME XX, 2019
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Secic et al.: Vibro-acoustic Methods in the Condition Assessment of Power Transformers: a Survey
block looseness are manifested as a change in vibration frequency domain, and to greater uncertainty in defining
patterns at dominant frequencies; the frequency content or the complete loss of information
• looseness in core clamping pressure doesn’t affect the (presence of a lower frequency). On the other hand, a too
vibration pattern as much so the spatial variance cannot wide time window leads to a loss in precision. This is the
be used to determine the severity of the core looseness, reason why wavelet transform is used, in which the time
but it is still detectable by observing the winding window length is based on the appropriate frequency. This
vibration distribution. approach allows for an increase of the resolution while
Very interesting observations were given in [26], [54], still satisfying the Heisenberg uncertainty principle. The
[55]. These papers analyse the impact of geomagnetically selection of the optimal mother wavelet (kernel wavelet)
induced currents and coupling effects between nearby AC plays a great role in the application of the wavelet transform.
and HVDC transmission lines on transformer vibrations. Several developed methods are based on the similarity of
The Sun emits solar wind, which is basically low-density the observed signal and the mother wavelet. However, some
plasma that consists mostly of electrons, protons and al- studies show that such an approach is not always optimal.
pha particles. These charged particles travel through the This is why several other techniques have been developed
earth’s atmosphere, causing variations in the intensity of in order to get to the best solution, e.g. second generation
the electrical field and creating a DC that can flow through Wavelets [58], which avoid eventual problems regarding the
the transformer’s neutral. A similar effect is created by selection of the mother wavelet.
surrounding single-pole HVDC systems with the earth as
1) OLTC
a return conductor. The flow of DC causes increased
magnetostriction, and may also lead to saturation of the CWT was used in [59]–[63] for the feature extraction from
transformer. Increased magnetostriction causes an increase the OLTC vibration fingerprint. Kang and Birtwhistle [40]
of vibration intensity and additional losses through the did a field evaluation over a period of three years with SOMs
occurrence of higher harmonics and reduction of reactive for data classification. They identified the establishment of
power. The conclusions of these studies are the following: reference vibration fingerprint as a practical problem in
order to apply the monitoring system on a different OLTC.
• 50 Hz component is present in the measured signal Viereck and Saveliev [63] showed several time-frequency
in the case when there is a DC flowing through the images of the OLTC switching operation where different
transformer neutral. This component is not present phenomena were clearly marked such as: preselector and
when there is no neutral current; diverter switch operation; transformer buzzing and 50 Hz
• amplitudes of the second and fourth harmonics increase disturbances of an energised transformer; impact of sensor
as the DC increases; mounting method; tap selector squeaking anomaly.
• the shape and the intensity of the vibration fingerprint DWT was used in [18], [64]–[68]. Based on the research
is significantly influenced by the DC; conducted in [64], [65], several accomplishments were
• frequency analysis has shown shifting of the dominant pointed out by the authors:
harmonic and appearance of higher harmonics when • ability to differ between new and old (used) contacts;
the DC exists; • distinguishing vibration fingerprints of different tap
• authors propose monitoring additional inputs for con- positions;
dition assessment of the transformer: transformer load • distinguishing between the following types of failures:
and DC through neutral. loose contact springs, broken contact bar, worn out tap
selector contacts and damaged tap selector contacts.
C. TIME-FREQUENCY DOMAIN Filho and de Almeida [66] used SOMs for data classifi-
This approach is mostly used in the analysis of the vibration cation to group data into 6 different clusters based on the
signals gained from the OLTC that show high non-stationary wear level, faulty condition, etc. The main advantage of
behaviour. By observing such signals, one can state that this method is that it provides information on the gradual
Fourier analysis is not the best processing technique, not degradation of the contacts condition, and that such info can
even the STFT, which by the introduction of the time be used by an online monitoring system.
window localises the Fourier transform of function f (t) In [68], besides OLTC vibration, a high frequency current
around the instant of time t = u where the function can transducer was used for measurement of the arcing signal for
be considered stationary. Because of the character of the improved diagnostics. This signal was used as an additional
recorded signal, the used time window should be very diagnostic information that helps to clearly identify events
narrow in order to consider this process stationary around in the OLTC switching operation that are manifested in the
the point t = u. The problem lies in the unavoidable vibration fingerprint. Modified form of wavelet transform,
Heisenberg uncertainty principle, which associates the width called Probabilistic Wavelet Transform (PWT) [69] was
of the time window with the maximal width of the window used for segmenting arcing signals and noise.
in the frequency domain. The narrowing of the time window Besides the obviously popular wavelet transform, several
inevitably leads to the expansion of this window in the papers were found in which time-frequency domain was
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Secic et al.: Vibro-acoustic Methods in the Condition Assessment of Power Transformers: a Survey
2) Core/windings
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Secic et al.: Vibro-acoustic Methods in the Condition Assessment of Power Transformers: a Survey
V. MATHEMATICAL MODELLING AND SYSTEM will affect the results, and they should also be taken into
IDENTIFICATION account.
Dynamic model of a system can be created either by
knowing the physical description of the system or through a B. CORE/WINDINGS
technique called system identification by using a predefined Construction of a numerical model based on aforementioned
model structure (linear, nonlinear, time-variant/invariant, spring damper concept was used to monitor tank vibrations
black box, grey box) and observed data (i.e. measurements in [6], [7], [88]. Basically, the used model was quite
of input and output signals). System identification is a simple—it was constructed as the sum of the vibrations
widely used technique in online condition monitoring sys- caused by the transformer core (proportional to applied
tems. voltage squared) and windings (proportional to load current
The condition monitoring system uses this model through squared). An additional variable was used to take into
the simulation process to generate reference outputs that account temperature influence. The mathematical model is
can be compared to the outputs of the real system, under shown as (6):
the same input conditions. If the identification procedure
was carried out correctly and the model parameters match vtank,100 = (α + βθto )i250 + (γ + δθto )u250 , (6)
the real system, then high deviation between output of the
mathematical model and real system should trigger alarm where vtank,100 , i50 , u50 are the complex variables that rep-
activation because this means that for some reason the resent the tank vibration model at 100 Hz frequency, trans-
system is not behaving the way it is supposed to. For basic former current and voltage fundamental frequency compo-
overview of system identification, the reader is referred to nents, respectively. α, β, γ, δ are transformer geometry-
[81]–[84]. specific complex parameters obtained from measurements.
θto is the temperature measured at the top of the oil.
A. OLTC For other potential sources of vibrations, such as oil
In [44], [85], OLTC vibration fingerprint was modelled as pumps and fans that don’t work in continuous mode of
a second-order spring-damper system (4): operation, a different set of model parameters can be used
in order to describe the system when such elements are
d2 x(t) dx(t) turned on because they shift the dominant frequencies in the
m +c + kx(t) = 0, (4)
dt2 dt frequency spectrum of the recorded signal. The proposed
where, x(t), m, c and k are the linear displacement, mass, model was experimentally validated on a real system in
damping factor and spring constant, respectively. System [7]. A deformation of the transformer winding lead to a
exhibits an underdamped behaviour and a sum of three significant increase in model error.
underdamped sine waves was used to approximate the Luo et al. [89] and Jing et al. [90] use standard
vibration signals (5): Hammerstein-Wiener model type for nonlinear systems.
These models are often used for systems where the input-
3
X output relationship can be decomposed into serial connec-
a(t) = Ai e−αi (t−t0i ) cos(ωi (t − t0i )), (5) tion of static nonlinear input-output blocks and a dynamic
i=1
linear block. Identification of the model parameters in [90]
where a(t), Ai , αi , t0i are the vibration signal estimate, was done with a neural network. By using a neural network,
amplitude, damping coefficient and time delay (phase shift), it is possible to have less a priori knowledge of the system
respectively. The authors reported that using less than 3 and that nonlinearity does not need to be predefined.
sine waves is not precise enough and for more than 3, Winding condition assessment based on principal compo-
the algorithm becomes too slow without significant im- nent analysis was proposed in [45], [91] using the mathe-
provements in precision. Following signal preprocessing, matical model of transformer core/winding vibrations from
estimated parameters were amplitude, damping coefficient [6], [7]. Total vibration depends on the power factor between
and the phase shift with minimisation of mean square error the fundamental voltage and current [45], [88], [91], thus the
as the criterion (objective function). Genetic algorithm was currents and voltages must be treated as complex variables.
used for optimisation of the criterion in [44] while Prony’s In practice, if the power factor angle fluctuation is less
analysis was used in [85]. Both of these methods have a low than 0.02 radians, the transformer current is the only factor
computational cost. However, it is noted in [85] that some that contributes to the total winding variation. Therefore,
contacts operate only a few times during their life cycle and two close samples of transformer vibrations can be used to
in such cases Prony’s method may not be able to establish separate the winding vibration from the total vibration. This
good diagnostics. principle is illustrated in Fig. 7, where vtotal,i , vcore,i , vwinding,i
Chaos theory was used for OLTC diagnostics in both [86] are the total vibration signal, core and winding vibration
and [87] for distinguishing contacts with weak spring condi- signals of sample i, respectively. The winding vibration
tion from those in good condition. For practical application, variation from sample i to sample i + 1 is denoted with
external influences such as temperature and load variations ∆vw and β is the phase angle between the total vibration
VOLUME XX, 2019 11
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Secic et al.: Vibro-acoustic Methods in the Condition Assessment of Power Transformers: a Survey
* OLTC Core/windings
Time domain [11]–[13], [24], [35]–[43], [47], [76] [2], [14], [26], [45], [50]–[52], [54], [55], [91]
Frequency domain [24], [46], [47], [85], [96] [2], [10], [14], [16], [17], [25], [26], [45], [48]–[57],
[91], [97], [98]
Time-frequency domain [9], [18]–[21], [59]–[68], [70]–[75], [99] [2], [15], [77]–[80], [100]
System identification [44], [86], [87], [101] [6], [7], [88]–[90], [92]–[95], [102]
tal
,i Non-invasive diagnostics are superior over the classical
v to
idni
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Secic et al.: Vibro-acoustic Methods in the Condition Assessment of Power Transformers: a Survey
maintenance and the instant info on the possibility of re- lower the risk of possible failures.
commissioning after the maintenance procedure. From all The combination of invasive and non-invasive diagnostic
of the above, it’s easy to conclude that online monitoring methods is already used, even in the offline monitoring
systems will not be able to suppress classic diagnostic approach. A typical example is the simultaneous measure-
methods for a long time. However, the two approaches to ment of the OLTC dynamic resistance and the vibration
the object condition assessment do not necessarily have to signals which is already implemented in some solutions. The
compete with each other. They may also complement each last option for utilities is always disassembling the tested
other, which will eventually lead to greater reliability and object. Therefore, any confirmation that leads to a better
VOLUME XX, 2019 13
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Secic et al.: Vibro-acoustic Methods in the Condition Assessment of Power Transformers: a Survey
understanding of the health of the tested object is always based diagnostics allow greater location possibilities and
welcomed. In terms of offline condition assessment, the goal even the possibility of recording the signals from a certain
is to spend as little time as possible in the test field. For distance. We also believe that audio-based diagnostics could
that reason, in case of an offline test, we believe that the also enable "easily portable" recording systems that could
audio-based diagnostics can contribute to a faster test setup, be used for collecting the diagnostic material only for a
as it doesn’t require any connection with the object being certain period of time from one object during its regular
tested. In addition to avoiding problems that may result exploitation after which the recording system can be easily
from poor contact of the sensor with the test object, audio- transferred to another location. This can be seen as a
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Secic et al.: Vibro-acoustic Methods in the Condition Assessment of Power Transformers: a Survey
much cheaper alternative to permanently installed monitor- of diagnostics. The artificial intelligence will also become
ing systems. However, there are still some challenges in an inevitable factor in decision-making processes. Rapid
audio-based diagnostics that need to be overcome. These development and progress of neural networks and deep
challenges are reflected in the unavoidable influence of the learning comes at the right moment and will definitely have
machine environment which is reflected through a mixture a big impact on future developments.
of the useful diagnostic material with surrounding sounds. In any case, one interesting and exciting period is ahead
However, the rapid development of the source separation of us.
techniques is promising and will certainly contribute to the
application of these methods in the future. ACKNOWLEDGMENT
Every diagnostic procedure must be followed by a good This work has been supported in part by the Croatian
understanding of the physical processes that are taking place Science Foundation under the project WINDLIPS - WIND
both within and around the test object. Good diagnostics energy integration in Low Inertia Power System (grant No.
imply not only the analysis of the signals, feature extraction HRZZ-PAR-02-2017-03).
and their classification, but also the understanding why
something happens at a certain point in time and what
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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI
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Electrical Engineering of Riga Technical University (RTUCON), October power system equipment, with the focus on high voltage circuit breakers,
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http://acoustics.ippt.gov.pl/index.php/aa/article/view/1816 sources, grid frequency support from wind power plants and power system
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This work is licensed under a Creative Commons Attribution 3.0 License. For more information, see http://creativecommons.org/licenses/by/3.0/.