CORRECTIVE & PREVENTIVE ACTION REPORT

8 D No. Issued By Complaint For Sample Received

Supplier NATIONAL Complaint Date Lot Size
Part Name : BBM YOKE SRV Rejection Date
Part Number : FPDA01F1C10-02-L1 LINE Rejection 1PC M.Doc No.
D-1 C. Team
Name Department Designation Contact No.
MR.LOKESH Quality Quality Head
MR.ARUN Quality Sr. Engineer
MR.NARESH Production Plant Head
ABEDA KHATUN Quality Engineer

D-2 PROBLEM DEFINITION (Attach Photographic details of failure, Attach Trend data, Pareto analysis, Warranty etc) Photo / Sketch ( If Possible)

SLOT PUNCHING OUT

Process Outline (Highlight The Process in which problem is identified)

Raw 1st TO 6TH 1ST 2ND 3RD

material & Blanking PUCHING TRIMING NIBLING PUNCHIN
DRAW DRAW PUNCHIN PUNCHIN
incoming G G G
Inspection

5TH FINAL Plating BEARING Final

4TH DRAW
PUNCHING PUNCHING SIZE Inspection PDI
PUNCHING

Storage
Packing Despatch

D-3 CONTAINMENT ACTION / SHORT TERM ACTION (Within 1 day after receiving part/photos)

S. No. Action (s) Responsibility Target Actual Implementation Date

1 3000 pcs checked BBM YOKE found 10 Pieces NG Mr.SANJAY 03.08.2023

2 PUT INSIDE MARK AFTER 100% SEGRIGATION

D.4-ROOT CAUSE ANALYSIS - WHY ~ WHY .. ANALYSIS (Ishikawa diagram-Cause & Effect) within 2 Days after Containment Action

Man Machine

TOOL STOPER WEAROUT

Unskilled operator
Machine maintenance was
New Operator not done

ID tight
Machining
Material not as per ID maintained on lower
specification. side Component was not properly Dryed after plating,
Plating thickness was over.
Inprocess Inspection
not done Setup approval not done
Different grade
material used. During PDI parts not Final inspection method was not
checked. adequate
Material Method

S. No. Potential Causes Identified Verification Date Significant Non Significant

1 STOPER PIN MAINTAIN DIA 8.42 AFTER TRAIL FOUND OK 20.10.2020 YES

S. No. WHY-1 WHY-2 WHY-3 WHY-4 WHY-5

Occurrence WEAROUT STOPER NOT HARD PROPERLY DEU TO WRONG R.M

SET-UP PART CHECKD ONLY SETTING Control Plan addressed for use of sampling
Flow Out TIME
INPROCESS 2HR. CHECKED
plan at PDI Stage.

D-5 CORRECTIVE ACTIONS / LONG TERM ACTION (Attach Photographs of actions taken)

S No. Root Cause Identified Corrective Action To be Implemented Responsibility Target Date Impl. On Remarks

1 PROFILE SHIFT STOPER PIN CHANGE ARUN 03.08.2023 03.08.2023

2 Control Plan addressed for use of sampling plan at PDI Stage. CONTROL PLAN TO BE CHANGE KIRAN 05.08.2023

D-6 Implement And Validate Corrective Action

S. No. Corrective Actions Implemented Validation Date Remarks

1 STOPER PIN CHANGE STOPER PIN CHANGE DONE 03.08.2023 Done

2 CONTROL PLAN TO BE CHANGE CONTROL PLAN TO BE CHANGED 05.08.2023

D-7A Action Taken to Prevent Reoccurance & Horizontal Deployment (If Applicable)
S. No. Description Yes No Responsibility Target Date Implemented
1 Poka -Yoke
2 Horizontal Deployment Yes AMAN 03.08.2023
3 Fixture Modification
4 Any other Engineering Change
5 Preventive Maintenance

AttachEvidence/List if any
7B Standardization of Corrective and preventive Actions Implemented
S. No. QMS Document P if Yes Responsible Planned Date Actual Date Status
1 Control Plan P Deepak Nayal 08.11.2020
2 Process check sheet Deepak Nayal 02.11.2020 31.10.2020 Done
3 Process Flow Diagram
4 DFMEA/PFMEA/PPAP

8A PROBLEM CLOSURE & SIGN-OFF

SUPPLIER MANAGEMENT VERIFICATION & CLOSURE

Sign

Date 03.08.2023
Name RAJINDER PANDAY
Designation QA

8B LOT EFFECTIVENESS MONITORING

Lot Date

Lot Status

PVNA MANAGEMENT VERIFICATION & CLOSURE WITH ALL SUPPORTING DOCUMENT ATTACHED

Sign

Date

Name

REVIEWED VERIFIED APPROVED

QA-F-05/01/020518
UNIVERSAL COMPPONENTS
 Doc No: FM-QA-0507
UNIVERSAL COMPONENTS Rev No: 00

Quality Alert
Part Name : MAGNET PLATE Issue Date : 20.10.2020
Part Number: 621200300 Problem Date : October Monthly Analysis
Problem Detail : PIN GAUGE NOT QUALIFY Customer : Padmini VNA Mechatronics

Photo
OK NG

REQUIRED ID PIN GUAGE TIGHT IN

8.15-0.05 ID

अक्टू बर के महीने में मैगनेट प्लेट 621200300 की रिजेक्शन आई है.

इनर डीएमटीर 8 .15 -0 .05 Drawing मे मांगी है , और इनकमिंग इंस्पेक्शन में इनर डीएमटीर में प्लग गेज क्वालीफाई नहीं कर रहा है .

Prepared By :- KAPIL Approved By :- Deepak Nayal Concerned Shop Incharge :- Kishor & Anurag