INTERACTIVE SCHEMATIC

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 RENR7695-01
August 2010

C4.4 Marine Generator Set

Electrical System
L1K1-UP
S1M1-UP

© 2010 Caterpillar, All Rights Reserved Printed in U.S.A.

 HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
 TO REMOTE PANEL
GREY
BLACK YELLOW
GREEN
RED BLACK BLACK RED (AUDIBLE ALARM)
(AUDIBLE RED
ALARM)
GREEN
RED
RED
GREEN
YELLOW
(SHUTDOWN) BLACK RED
BLACK
GREEN
BLACK BLACK
(RUN)
RED
WHITE (LAMP TEST)
BLUE
VIOLET
VIOLET VIOLET RED
BLACK
BLACK
GLOW PLUG - CYL 1 RED RED (GLOW RELAY)
GLOW PLUG - CYL 2
GLOW PLUG - CYL 3
WHITE (DEUTSCH J)
GLOW PLUG - CYL 4
MAG P +VE
WHITE (-VE EARTH RELAY) MAG P -VE
GREEN
REMOTE STARTER
WHITE (COLD
START ADVANCE)
WHITE PRE-HEAT
PINK PINK BLACK
COMMON SHUTDOWN
PINK
GREEN GREEN
STARTER
BLUE
PINK FUEL
BLUE (LSC 11)
GREY
BLUE (LSC 3)
RED
EMERGENCY STOP
BLACK
YELLOW
BLUE (MPU DSM)
BLUE (MPU DSM) NOT IN AUTO
BROWN
YELLOW
G
M
ORANGE ORANGE
WK LOW OIL PRESSURE
TURQUOISE TURQUOISE
HIGH WATER TEMPERATURE
GREY
RED (L1)
RED (AM) RED (L2) RED (VOLTMETER)
RED (L3)
VIOLET BLACK
VIOLET (D+)
BLACK
BLACK
GLOW PLUG - CYL 1 RED PINK (HM)
GLOW PLUG - CYL 2
GLOW PLUG - CYL 3 BLACK
GLOW PLUG - CYL 4 VIOLET (WL)
RED (DSM2)
PINK (OPG)
BLACK
BLACK
BLACK
YELLOW
WHITE (-VE RELAY)
PINK (CTG)
RED (AM) BLACK
BLACK
GREY
BLACK BLACK ORANGE (CT1)
ALARM MUTE CTL1
GREEN ORANGE (CT2)
STARTER CTL2
WHITE ORANGE (CT3)
PRE-HEAT CTL3
WHITE (COLD
START ADVANCE)
CTE
BLACK
COMMON SHUTDOWN
BLACK
0v
PINK
BLACK PINK PINK BLACK
PINK PINK
FUEL
RED RED
EMERGENCY STOP
PINK
BLACK PINK BLUE BLUE (DSM10)
L SERIES GOVERNOR FAILURE ALARM
BLUE (LSC 11)
BLUE (LSC 3) RED
BLACK
SCREEN
MAG P +VE
BLUE (MPU DSM) BLUE (DSM17)
BLUE (MPU DSM) BLUE (DSM18)
MAG P -VE
YELLOW YELLOW LOW OIL PRESSURE
G
BLACK M ALARM
ORANGE
WK
TO REMOTE PANEL
TURQUOISE GREY HIGH COOLANT TEMP
ALARM
LOW COOLANT LEVEL
GREY
PINK (LOW COOLANT LEVEL)
HIGH EXHAUST TEMP
BLACK BLACK
REMOTE START
BLACK GREY (LOW COOL LEVEL) GREY (DSM12)
WATER IN FUEL
BLACK TURQUOISE (HIGH EXHAUST TEMP) TURQUOISE (DSM13)
GREY
YELLOW
RED (L3)
RED (L2)
RED (L1)
VIOLET VIOLET
BLACK
WHITE
GLOW PLUG - CYL 1 RED (GLOW PLUG) (DEUTSCH X)
GLOW PLUG - CYL 2
GLOW PLUG - CYL 3
GLOW PLUG - CYL 4
BLACK
BLACK
BLACK
WHITE (-VE RELAY)
GREEN
BLACK
RED RED
(AUDIBLE ALARM) WHITE (AMBIENT
TEMP SWITCH) BLACK WHITE ORANGE (CT1)
ALARM MUTE CTL1
(ALARM MUTE)
RED GREEN ORANGE (CT2)
STARTER CTL2
WHITE ORANGE (CT3)
RED PRE-HEAT CTL3
WHITE (COLD CTE
BLACK START ADVANCE)
COMMON SHUTDOWN
YELLOW EARTH
BLACK
0v
(SHUTDOWN) PINK
BLACK PINK PINK BLACK
GREEN FUEL
(RUN)
EMERGENCY STOP
PINK
RED PINK
BLACK BLUE
L SERIES GOVERNOR FAILURE ALARM
(+VE)
BLUE (LSC 11)
YELLOW BLUE (LSC 3)
RED
BLACK
BLUE (MPU DSM) BLUE (MPU DSM) MAG P +VE
GREY
BLUE (MPU DSM) BLUE (MPU DSM) MAG P -VE
YELLOW YELLOW LOW OIL PRESSURE
G
BLACK M ALARM
WK ORANGE ORANGE LOW OIL PRESSURE
SHUTDOWN
TURQUOISE HIGH COOLANT TEMP
SHUTDOWN
TURQUOISE GREY HIGH COOLANT TEMP
ALARM
LOW COOLANT LEVEL
GREY
PINK (LOW COOLANT LEVEL)
HIGH EXHAUST TEMP
BLACK
REMOTE START
BLACK GREY (LOW COOL LEVEL)
SYSTEM AUTO
WATER IN FUEL
BLACK TURQUOISE (HIGH EXHAUST TEMP)
 MAIN HARNESS CONNECTOR LOCATIONS
ENGINE COOLANT
TEMPERATURE
AMBIENT SENDER
HIGH COOLANT TEMPERATURE CONNECTOR
TEMPERATURE SWITCH (REMOTE PANEL)
SWITCH
ENGINE COOLANT
TEMPERATURE
SENDER
SPEED ALTERNATOR MAGNETIC PICKUP
CONTROL
(SPEED/TIMING SENSOR)
LOW GENERATOR SET CONTROL
COOLANT EXHAUST
LEVEL GLOW PLUG TEMPERATURE
SWITCH CONNECTOR SWITCH
CONNECTOR
COLD START FUEL PUMP STARTING
STOP
ADVANCE MOTOR
SOLENOID
SOLENOID
(NOTE A)

OIL
PRESSURE CONTROL PANEL
SENDER (GENERATOR SET
(REMOTE CONTROL)
PANEL)
OIL PRESSURE
SWITCH/SENDER

BATTERY
DISCONNECT FUSE
SWITCH SPEED CONTROL
MAGNETIC PICKUP
(SPEED/TIMING SENSOR) 5A FAST
SPEED CONTROL
80 AMP 24VDC to 12VDC
DC CIRCUIT CONVERTER
BREAKER NOTE B
(GLOW PLUG)

RELAYS:
10 AMP FUEL/STOP
DC CIRCUIT GLOW PLUG
BREAKER SPEED CONTROL
(MAIN) START