For AICTE Diploma Courses w.e.f.

: 2019-20
Maharashtra State Board of Technical Education D1
TEACHING PLAN (TP)
Academic Year : 2023-24 Subject: Manufacturing Processes
Programme : ME-4-I Course Code : 22446
Semester :4th Name of faculty : Mr. Kale N.S.

CO
Chapter Actual execution
(mention UO (mention Plan (from – to & Teaching method /
No. Title / Details (from – to & no. Remarks
only only number) no. of lectures) media
(Allocate of lectures)
number)
d hours)

Unit-I Fundamenatal of Machining & Machining Operation 1.1

Machining Processes: Mechanics of chip formation, Single point cutting
tool ad its geometry. Methods of Machining, Types of Chips, Principle
Element of Metal Machining. 1.2 Lathe: classsification, specification of
centre lathe; Basic part of centre lathe and their funcation, lathe accessories,
chuck, mandrel, rests, face plate, centre, and angle plate, Lathe operation
like facing, plai turning, taper turning, thread cutting, chamfering,
grooving, knurling, Cutting tool nomenculture and tool singnature. Cutting
parameter- speed, feed, depth of cut and machining time. 1.3 Drill
1 a 3 Machine: Classsification, Specification of radial drilling machine. Basic
parts of radial drilling machine, sensitive driling machine and their
funcation. Drilling machine operatiobn like drilling, reaming, boring,
counter sinking, counter boring, spot facing. Cutting Parameter- speed,
feed, depth of cut and machining time.

Unit -II Shaping/ Slotting Machine. 2.1 Shaping Machine: Principle of

working, classification, specification of standard shaper. Basic part of
standard shaping machine and their funcation. Quick return mechanisim.
2 b 2 Different shaping operation. 2.2 Slotting Machine: Principle of working,
classification, specification. Basic part of slotting machine and their
funcation.

unit-III Casting Processes & Plastic Moulding. 3.1 Pattern Making:

Basic steps in making pattern, types, material and allowances. 3.2 Color
coding of patterns 3.3 Moulding: Types of moulding sands, properties of
sand, moulding methods, cores and core prints. Elements of gating system.
Bench and floor moulding methods. 3.4 Casting: Safety practices
precaution in foundary shop. Furnaces, Contrucation and working of cupola
furnances, electric furnances. Centrifugal casting- Methods and applicaton.
3 c 4 Casting Defects- Causes and remedies. 3.5 Plastic: Types of plastics;
plastic proccesing like Calendering and vaccum forming. 3.6 Plastic
Moulding Methods: Compression Moulding, Injection Moulding, Blow
Moulding, and Extrusion. Application of plasstic moulding methods.

Unit-IV Forming Processes 4.1 Drop forging: Introducation to forging.

Upset forging, press forging, open and closed die forging operation. 4.2
Rolling: Principle of Rolling, hot rolling, and cold rolling. Types and
4 d 3 Applications of rolling mill. 4.3 Extrusion: Direct and Indirect Extrusion.
Advantages, Disadvantages and its Application.

Unit-V Joining Proceses 5.1 Welding Processes: Gas welding, carbon

arc welding, sheilded welding, TIG welding, MIG welding, Plasma Arc
Welding, resistance welding types- spot,seam and projection. Electron
beam Welding, laser beam welding welding defects. 5.2 Introducation to
5 e 2 Soldering and Brazing: Process, Fillers, heating methods and application.

(Name & Sign of Faculty) (Name & Sign of HOD)

( Mr. Kale N.S.) (Mr. Nikam S.M.)
For AICTE Diploma Courses
Maharashtra State Board of Technical Educ
LABORATORY ASSIGNMENT / SHEET / JOB / PROJECT
2023-24
Academic Year : 2022-23
Programme : ME-4-I
Semester : fourth
Name of the experiment / assignment / sheet / job / project
Sr. No. CO PrO activity

Apply method study approach to analyze the motions

1 a 1 involved in machining operation of the given job.

Apply work measurement technique to analyze the time

2 a 1 components involved machining operation of given job using
stop watch.

3 c 1 Calculate standard time for all the operations involved in step

turning process
Prepare motion chart of given activity using standard
4 d 1 symbols of therbligs (max 18).

Prepare supply chain chart in day- to-day situation like

5 e 1 supply of Cold 29 drink/tooth paste/any grocery item

Prepare supply chain management chart for online purchase

6 b 1 of goods/products

Prepare detailed process plan for manufacturing of Hexagonal

7 b 1 Nut/Hexagonal headed bolt/Stud/Wing Nut/Plain Washer

Prepare chart of Sequence of operation for manufacturing of

8 d 1 simple job like manufacturing of hexagonal nut & bolt/
manufacturing of V- Block on shaper machine

Prepare Chart of sequence of operation for Single or Double

9 d 1 riveted lap joint/Single riveted butt joint (single strap).

Redesign the given simple lever(s) like gear shifting

10 a 1 lever/brake/clutch lever foot lever for best ergonomic aspect

Prepare and analyse steps to solve the given problem in

11 b 1 institute/industry using quality circle concept.

Draw the frequency histogram, frequency polygon for the

12 d 1 samples and calculate mean, mode and median for same.
 Draw the normal distribution curve, calculate Deviation,
13 b 1 Variance, Range and determine the process capability for ±30
or ± 66.

Draw and interpret the control charts (Xbar and R) for given
14 b 1 data.

15 e 1 Draw and interpret the control charts (P-chart and C-chart)

for given data.

(Name & Sign of Faculty)

( Mr.Shendge M.T.)
 w.e.f. : 2019-20
ate Board of Technical Education
SHEET / JOB / PROJECT ACTIVITY PLAN (LP)
Course : Mechanical Enginecessess (22446)
Name of faculty : Mr. Shendge M.T.

Planned Date
Actual Date
From To
 D2

eering Measurment (22443)

Mr. Shendge M.T.

Remarks
(Name & Sign of HOD)

( Mr. Nikam S. M.)