UJV-160 Service Documents D500400-10

SERVICE
DOCUMENTS
MIMAKI ENGINERRING CO., LTD.

URL:ht tp ://www.mimak i.co.j p/english/top
D500400
Constitution of UJV-160 Service Documents
This “SERVICE DOCUMENTS” contains the following documents.
Revised
SERVICE DOCUMENTS ver 1.00 2008.12.19
This document, for use by service engineers, describes the instructions and information necessary for
the installation and maintenance work of Printer cutter UJV-160 (called "the printer" hereafter).
Perform the installation and maintenance by consulting this document and the following related
documents.
Revised
INSTALLATION CHECKLIST ver 1.00 2008.08.06
This "INSTALLATION CHECKLIST" includes important information and useful
information about the installation of this printer including the preparation before
installation up to the user training after installation. This also includes "Installation
Report" to report the result of the installation or problems and troubles encountered
during installation.
Revised
ACCESSORIES LIST ver 1.00 2008.08.06
This list shows the photos of the accessories contained in the package of the printer.
Before installation, check the accessories against the “ACCESSORIES LIST” to see
that no accessory is missing. If any accessories are missing, circle the relevant photos
in the list and attach the list to the “Installation Report”.
Revised
INSTALLATION GUIDE ver 1.10 2009.01.07
This guide describes the information necessary for installation of this printer and the
installation procedure.
Understand thoroughly the procedure and precautions described in “INSTALLATION
GUIDE” and be sure to follow them to install the printer.
Revised
MAINTENANCE MANUAL ver 1.00 2008.12.19
This manual describes the information about the after-sale service of this printer.
“MAINTENANCE MANUAL” describes the operating principle of the printer,
details of electrical parts, workflow of the service, adjustment and test items,
assembly and disassembly procedure, troubleshooting, and operation flow.
Understand the information and precautions described in this manual and follow them
to perform maintenance work.
Revised
DAILY MAINTENANCE MANUAL ver 1.00 2008.08.06
This manual is prepared for the maintenance depending on the use frequency or
periodic to use this printer for a long term in keeping the accuracy of printer.
Revised
MECHANICAL DRAWING ver 1.00 2008.08.06
This parts list shows the names of parts of the printer, including the part numbers and
exploded views.
The names of parts referred to in “INSTALLATION GUIDE” and “MAINTENANCE
MANUAL” are the same as those shown in this list. Consult this list during the
disassembly and assembly of the printer or for procurement of parts.
© 2008 MIMAKI ENGINEERING CO.,LTD. P.1

Service Documents > Change Tracking
Change Tracking
Date 2008.12.19 Manual Ver. 1.00 Remark

Status Index Rev. Changes
Released New issued
© 2008 MIMAKI ENGINEERING CO.,LTD. Change Tracking P.1

Service Documents > Table of Contents
Rev.
Model UJV-160 Issued 2008.12.19 Revised F/W ver 1.00 Remark
Table of Contents 1.0
1 About Service Documents
1.1 Constitution and Rules
1.2 Symbol
1.3 Safety Precautions
2 Service Outline
2.1 Safety Precaution

2.1.1 Warning Label
2.1.2 Maintenance Precaution
2.2 Required Tool

2.2.1 Tools
2.3 Unit Conversion List

2.3.1 Conversion List for the International
System of Units
3 Basic Specification
3.1 Main Unit Specification

3.1.1 Machine Specifications
3.2 PC Specification
3.3 Output Speed
3.4 Ink Consumption
4 Technical Information
4.1 Basic Information

4.1.1 Service Mode and Specialized Key
4.1.2 F/W Update
4.1.3 Parameter Up/Download
4.1.4 Parameter Function
4.1.5 Important Parameter
4.2 Regular Maintenance
4.3 About Print Quality
4.4 Essential Information for Service
© 2008 MIMAKI ENGINEERING CO.,LTD. Table of Contents R.1.0 P.1

Service Documents > About Service Documents > Constitution and Rules
1. About Service Documents

1.1 1.2 1.3
1
Constitution and Rules Symbol Safety Precautions
© 2008 MIMAKI ENGINEERING CO.,LTD.

Service Documents > Constitution and Rules
Rev.
1.1 Constitution and Rules 1.0
A-1) Format of the Cover of “SERVICE DOCUMENTS”
! Details
" Put the logo of “MIMAKI” at the upper right corner.
The cover is to be monochrome.
# Indicate the name of this printer.
$ Indicate the model name (details).
% Put white characters “SERVICE DOCUMENTS” in a black 1
background.
& Show an image (appearance) of this printer.
' Indicate the company name and URL of MIMAKI.
( Put the ledger number of the document.
2
* It is not required to replace this cover at the case of item revision
or document version updated.
4
A-2) Constitution of “SERVICE DOCUMENTS”
! Details
" Display the component tree of “SERVICE DOCUMENTS”.
# The following documents are included in “SERVICE
DOCUMENTS” when the printer is released in the market.
) INSTALLATION CHECKLIST
) ACCESSORIES LIST
) INSTALLATION GUIDE
) MAINTENANCE MANUAL
) DAILY MAINTENANCE MANUAL
) MECHANICAL DRAWING
Additions or changes are possible anytime.
$ Describe the outline of each document.
% Indicate the version of each document up to two decimals.
& Indicate the issued date of latest document version.
* Replace this page at the case of item revision or document

version updated.
* The latest version of each document is administered and
displayed in this page.
© 2008 MIMAKI ENGINEERING CO.,LTD. 1.1 R.1.0 P.1

Rev.
A-3) Format of Explanatory Page
! Header
" Indicate the heading flow to the section.
# Indicate the model name of printer.
$ Indicate the date of issue of the section.
% Indicate the date of revision of the section.
& Indicate the oldest firmware version to which the section relates.
1
' Indicate additional information, such as the related serial number.
( Indicate the revision number of the section.
2
• For a minor change (correction of text or change of names of
parts), raise the number at the first decimal place.
Example: 1.0 → 1.1
• For a major change (change in specifications or modification
to drawings), raise the number at the ones place.
Example: 1.0 → 2.0
3
* Indicate the title of item with the item number.
! Index
+ Indicated the chapter number, as a reference at document
retrieving.
! Footer
, Indicate Copyright at the bottom left of the page. Indicate the
year of the first release of the document.
4
At the bottom right of page, indicate the item number, revision
number and page number.
! Description
The basic format of the explanation is as follows:
• Use the same font of the same size for the characters on the
page excluding the header, footer and index.
• Use only black for the characters on the page excluding those
for drawings, header, footer and index.
• Locate the general drawing for adjustments or disassembly
and reassembly, if any, in the upper area of the page. ( )
• Locate the drawings in the left area and the text in the right area. ( )
• Do not use any drawings other than line drawings, except
when photos are appropriate for, say, cables.
• Enclose each symbol such as “Warning”, “Caution”, “Important”
or “Tips” and the explanatory text with a rectangular box. ( )
• Use “[ ]” and “->” when an operation function is to be shown
in the text of this document.
Example: [FUNCTION] -> [#ADJUST] -> [HEAD
ADJUST] -> [SLANT ADJUST]
• Do not use any trademarks or trade names of other companies
to name tools or parts.
Example: INSULOK, LOCTITE
• In the explanatory text, use the same names of parts as those in
“MECHANICAL DRAWING”, and use bold characters for them.
• Express the explanatory text as briefly as possible.
• Avoid a redundant description of the same information or procedure.

Rev.
Model UJV-160 Issued 2008.12.19 Revised 2008.11.27 F/W ver 1.00 Remark
A-4) Format of Change Tracking
! Details
" Indicate the heading flow to the section.
# Indicate the title of the section. For any document other than
“SERVICE DOCUMENTS”, indicate the name of the
document in front of Change Tracking.
Example: Indicate “Change Tracking” for “SERVICE
DOCUMENTS” or “Maintenance Manual Change Tracking” 1
for “MAINTENANCE MANUAL”.
$ Enter the date of change in the “Date” field in the yyyy/mm/dd
format.
% Enter the version of the revised document in the “Manual Ver.”
field.
& Enter additional information such as the related firmware
2
version and the related serial number in the “Remark” field.
' Enter the change status in the “Status” field.
Released:A new version is issued when a major change, such as
3
change in specifications, takes place.
Example: 1.00 → 2.00
Revised: The correction of the document takes place.
Example: Correction or addition of explanatory text
and/or names of parts, or modification to and/or
addition of drawings.
4
Erased: Descriptions of work or functions are deleted because
of specification change or firmware upgrade.
Added: Descriptions of work or functions are newly added
because of specification change or firmware upgrade.
( Indicate the section number of the changed section in the
“Index” field.
* Indicate the revision number of the changed section in the
“Rev.” field.
+ Describe detailed information of the change, such as the
location of change, reason and purpose, in the “Changes” field.
, Prepare an independent list for Change Tracking for every
version of the document. Locate the Change Tracking list for
the latest version at the top. ( )
* Replace this cover by each user at the case of item revision or
document version updated.

Rev.
A-5) Format of Contents
! Header
" Indicate the flow of contents.
# Indicate the model name of printer.
$ Indicate the date of issue of the contents.
% Indicate the date of revision of the contents.
& Indicate additional information, such as the related serial
1
number.
' Indicate the revision number of the contents.
• For a minor change (correction of text or addition of sections),
raise the number at the first decimal place.
Example: 1.0 → 1.1 2
• For a major change (change in specifications), raise the
number at the ones place. Example: 1.0 → 2.0
( Indicate the title of contents.
! Description
* Indicate no page number. (The item number only.) 3
+ Indicate the contents in two-column format.
, Use black characters of the same font and same size.
4
! Footer
Indicate Copyright at the bottom left of the page. Indicate the
year of the first release of the document.
At the bottom right of the page, indicate the section number,
revision number and page number.

Rev.
B-1) “INSTALLATION CHECKLIST”
! Explanation of Cover
" Indicate the logo of “MIMAKI” at the upper right corner. The
monochrome is only accepted for the cover.
% Indicate “SERVICE DOCUMENTS”. 1
& For the document name, use white letters on the black
background.
! Constitution
2
The “INSTALLATION CHECKLIST” includes information
useful and necessary for the installation of this printer.
3
) INSTALLATION CHECKLIST
This easy-to-use check list summarizes important
information and useful information about the installation
including preparation before installation and user training
after installation.
) Installation Report
This report is prepared for submitting the result of
installation or the report of problems and troubles
encountered during the installation to “MIMAKI” simply.
4
* There is no need of replacing this cover even when the revision
of sections is updated or a new version is issued.
B-2) “ACCESSORIES LIST”
% Indicate “SERVICE DOCUMENTS”.
background.
! Constitution
- The “ACCESSORIES LIST” is a list of accessories contained
with illustrations in the packing box.
- Check the accessories prior to the installation of this printer if
there is any missing, referring to the “ACCESSORIES LIST”.
Make a check at the applicable check box on the list then attach
it on the “INSTALLATION REPORT” at the case of missing.

Rev.
B-3) “INSTALLATION GUIDE”
background.
! Constitution
2
The “INSTALLATION GUIDE” describes the information
necessary for installation of this printer and the installation
procedure.
At installing, understand the procedures and caution items of
this manual thoroughly for the work. 3
4
B-4) “MAINTENANCE MANUAL”
background.
! Constitution
This manual describes the information about the after-sale
service of this printer. This manual describes the operating
principle of the printer, details of electrical parts, working
procedure of service, adjustment and test items, assembly and
disassembly procedure, trouble-shooting, and operation flow.
* Understand the information and precautions described in this
manual and follow them to perform maintenance work.

Rev.
B-5) “DAILY MAINTENANCE MANUAL”
background.
! Constitution
2
The “DAILY MAINTENANCE MANUAL” describes the
procedure of daily maintenance to maintain this printer in good
condition.
* After the maintenance work, make sure to perform the work
according to the “DAILY MAINTENANCE MANUAL”.
3
4
B-6) “MECHANICAL DRAWING”
background.
! Constitution
1. This document shows the names of parts of the printer, together
with the part numbers and exploded views.
The names of parts referred to in “INSTALLATION GUIDE”
and “MAINTENANCE MANUAL” are the same as those
shown in this document. Consult this document during the
disassembly and assembly of the printer or for procurement of
parts.

Rev.
C-1) Replacement of Updated page
! Description
" Confirm the page changed, and remove the page if not necessary.
# Insert the revision page added or revised.
$ Confirm the revision number of the revision page inserted.
* It is also accepted to leave the previous page as a reference since it is administered by the revision number.
* For the details of change, confirm the “CHANGE TRACKING”.

Service Documents > About Service Documents > Symbol
About Service Documents

1
1.
1.1 1.2 1.3


Service Documents > Symbol
Rev.
1.2 Symbol 1.0
! Outline
The following symbols are used in this manual. Understand the symbols, and be sure to observe the instructions.
No. Symbol Name Description
1
Failure to follow the instructions can, and probably will, result in death to
1. Danger personnel.
Understand the instructions thoroughly, and never fail to follow them.
Failure to follow the instructions may result in death or can cause serious injuries
to personnel.
2. Warning
Understand the instructions thoroughly, and perform maintenance work
properly.
2
Failure to observe the instructions given with this symbol can result in injuries to
3. Caution
personnel or damage to property.
4. Important
Important notes on maintenance work are given with this symbol. Understand 3
the instructions thoroughly, and perform maintenance work properly.
4
5. Tips Useful information for maintenance work is given with this symbol.
Related description is given on the page shown by this symbol.

6. (1.1.1) Reference Page
Be sure to refer to the specified page.
Indicates a precaution to be observed as a CAUTION instruction (or DANGER

7. or WARNING instruction). The triangle contains a mark indicating a concrete
Symbol
precaution (the symbol shown at left warns of hazardous voltage).
Indicates an action prohibited. A sign indicating a prohibited action (the sign

8.
Sign shown at left prohibits disassembly) is shown in or around the circle.
Indicates an action to be taken without fail or the instructions to be observed.

9. The circle contains a sign indicating a particular instruction (the sign shown at
Sign
left indicates that the cable must be unplugged from the wall outlet).

Service Documents > About Service Documents > Safety Precautions
About Service Documents

1
1.
1.1 1.2 1.3


Service Documents > Safety Precautions
Rev.
1.3 Safety Precautions 1.0
! Repairing by a user is strictly prohibited.

Be sure to repair the machine by a service engineer of MIMAKI. Notice a user that it is very danger to repair or
modify the machine and this may affect the print quality, additionally the machine is out of warranty. Be sure
to explain a user never to repair or modify the machine.
! A user is not allowed to install UJV-160. Be sure to perform the installing work by a service engineer of
MIMAKI.
For supplying power to the main unit, electrical works listed below are required. Contact an electrical
contractor for the works. 1
• Power cable connecting work to Breaker
• Grounding work
! Be sure to equip the appropriate ventilating equipment when used in a closed room or a poor ventilative room.
! Cautions at constructing the exhaust outlet
Observe the following 2 cautions strictly to prevent machine troubles. 2
• The configuration of the exhaust outlet depends on the building environment.
Make sure that the opening area is more than half of the duct entrance area.
• When a closing valve or the like is mounted on exhaust outlet, be sure to open the closing valve in use of
printer.
! Be sure to use with the specified power supply. 3

The power supply voltage of UJV-160 is AC200/230V single phase, 25A or less.
(Not usable with 100V system)
! The ink used for UJV-160 is classified to the category of UN no.3082 and UN class 9.
Since the ink is flammable, never use fire in the location where UJV-160 is used.
4
! When cleaning the ink station and head, be sure to wear the supplied goggle and gloves since you may get ink
or washing liquid in your eyes.
! If anyone drinks ink or washing liquid in mistake, vomit the person then see a doctor immediately. Do not
allow the person to swallow vomit. Then, contact the Poison Control Center.
! If anyone absorbs a lot of vapor and feels bad, immediately move to a location in fresh air and then keep the
person warm and quiet. Then, see a doctor as soon as possible.

Rev.
Abnormal event occurs
! When continuously used under such abnormal conditions that smoke is generating or smells foul, fire or
electric shocks may occur. Be sure to turn off the power switch immediately, and then disconnect the power
receptacle from the plug.
1
Handling of the power cable
! Use the supplied power cable.

! Do not damage, break or modify the power cable. If a heavy material is placed on the power cable or heating
or drawing the cable, the cable may be broken and this may cause fire or electric shocks.
Handling of ink cartridges

2
! Some of the ingredients (Photo polymerization initiator) have toxic consequences to aquatic organisms.
! Prevent them from leaking into natural water system or domestic wastewater.
! Request to a user to store ink cartridges and waste ink in a place that is out of the reach of children.
3
! If ink sticks on the skin or clothes, immediately wash it off with detergent or water. If anyone gets ink in eyes,
immediately wash the eyes with a lot of clean water. Then, consult a doctor as soon as possible.
Power supply and voltage
! UJV-160 contains the parts generating a high voltage. Do not carry out electrical works by others than the
authorized person.
! Before the maintenance works, unless otherwise instructed, be sure to turn the main power OFF, and then
disconnect the power receptacle to prevent electrical shocks.
4
Be sure to start the works three minutes later after the main power is turned off then the power receptacle is
disconnected since it may take one minute to discharge the capacitor depending on units.
! Use with the specified power. Be sure to connect the grounded receptacle of power cable to the plug.
! Do not operate to turn the main power of UJV-160 ON by others than a person who knows the operating
procedures of UJV-160 thoroughly.

Rev.
Handling of UV LED
! The UV LED become very high temperature. Carry out the maintenance when the temperature cools down
sufficiently after the LED is turned OFF.
! Do not drop the UV LED, hit it against an object, apply an excessive force to it, nor scratch it since the UV
LED is made of glass. It may cause damage to the UV LED.
1
! Do not use the UV LED in such ambient circumstance that there is the risk of fire (gasoline, combustible gas
spray, thinner, lacquer, powder dust, etc.). In addition, do not put a paper or cloth near or on the UV LED.
It may cause fire.
! Do not smash a used UV LED, but put it in a container and discard it as like ordinary fluorescent lamps
according to the local regulations. Glass fragments of UV LED are scattered if the LED is smashed as it is.
! Request a user to replace the UV LED with a new one prior to the rated life since the UV LED may damage
rarely.
! Before replacing, mounting or removing the UV LED, be sure to turn the power OFF. It may cause electrical
2
shock.
! Never look at the UV LED in lighting with your naked eyes. It may cause pain in your eyes or visual
3
impairment. Be sure to wear safety glasses.
! Do not apply ultraviolet (UV) light directly to your skin. It may cause inflammation of skin.
! Be sure to use only the UV LED recommended by MIMAKI. Never use other UV LEDs than the
recommended lamps.
Explain a user that it may cause fire or damages to the unit if other lamps are used.
Notify the user that MIMAKI does not bear any responsibility for any troubles caused by other UV LEDs
4
than the recommended lamp.
Handling of Anti-freezing liquid
! Store the anti-freezing liquid in the dark cold place. Request a user to keep it out of reach of children.
! Use the exclusive Anti-freezing liquid by MIMAKI. The hot water device may be damaged.
! Pay attention to that the anti-freezing liquid or hot water tank water (mixed water with anti-freezing liquid)
does not wet on skin directly.
Wash it off with soap immediately in the case of wetting on skin or cloths.
! In the case of getting the anti-freezing liquid or hot water tank water (mixed water with anti-freezing liquid)
in eyes, immediately wash the eyes with a lot of clean water, and then consult a doctor as soon as possible.
If the high temperature hot water tank water (mixed water with anti-freezing liquid) wets on skin,
immediately wash it off with soap and cool the skin thoroughly with iced water, and then consult a doctor as
soon as possible.
! In the case of swallowing the anti-freezing liquid or hot water tank water (mixed water with anti-freezing
liquid) accidentally, immediately vomit it, and then consult a doctor as soon as possible.
! Before use of the anti-freezing liquid, be sure to read the Material Safety Data Sheet (MSDS).
! Discard the unused anti-freezing liquid or used hot water tank water (mixed water with anti-freezing liquid)
as the following procedures.
• Absorb the liquid in the sawdust or waste cloth, and then incinerate them with an incinerator.
• Commit the disposal with clarifying the contents to a licensed industrial waste disposal contractor.
! Pay attention not to cause any ignition source due to static electricity and an impact spark.
! Be sure to wear goggles and gloves for handling the anti-freezing liquid.

Rev.
As for firing and smoking
! Touching combustible materials with the hot part such as the UV LED with may cause firing and/or smoking.
! UJV-160 is not of explosion proof type. Do not use it in an ambient atmosphere with hazardous materials
since it may have a risk of explosion or so.
! If any abnormal condition such as a foul smell, smoking, a trace of spark is observed on the machine,
1
immediately turn the power OFF.
As for hot parts
! There are hot parts on the external part of machine. A hot temperature caution label is stuck on each of the
hot parts. Do not touch the parts with the caution label or the vicinity. It may cause a burn.
2
! When it is unavoidable to touch the hot parts, be sure to wear heat-insulating gloves to protect hands.
Handling of the washing liquid
! Keep the washing liquid in a dark cold place. Request a user to keep it out of reach of children.
3
Ink cartridges
! When an ink cartridge is moved from a cold place to a warm place, leave it in the room temperature for three
hours or more and then use it.
! Open an ink cartridge just before installing. If the cartridge is left in the opened condition for many hours, it
may not print normally. 4
! Store ink cartridges in a cold and dark place.
! Use up the ink of ink cartridge earlier once opened. If many hours elapse after opened, the printing quality
gets worse.
! Explain a user to use exclusive ink cartridges as much as possible since it may not only degrade the printing
quality but also cause machine troubles if others than exclusive ink cartridges are used, and that a user should
bear the expense for repairing when troubles occur with others than exclusive ink cartridges.
! Never refill the ink cartridge with ink.
! Neither hit the ink cartridge nor shake it violently. It may cause ink leakage from the cartridge.
Precautions for UV LED
! Be sure to wear the accessory gloves, and do not touch the UV LED with bare hands. It may cause significant
degradation of the UV curing. When contaminated, wipe it with clean gauze or the like wetted with alcohol.
(Do not wipe the exterior cover with alcohol since the painting peels off.)
! Securely mount the UV LED on the UV slider. The lamp may be dropped or overheated.
! The UV LED performance and life are significantly depending on the UV irradiation device and UV power
supply unit used.
Never use other UV irradiation device or UV power supply unit than the recommended by MIMAKI.
Notice a user that MIMAKI does not bear any responsibility for troubles caused by using the UV irradiation
device or the UV power supply unit other than the recommended by MIMAKI.

Rev.
As for Ultraviolet (UV) rays
! There is some leakage of UV rays from the UV LED part. It may cause inflammation or skin cancer if skin or
eyes are exposed under UV rays. Additionally, it may develop into a chronic disorder due to repeated
exposing under UV rays even if no inflammation is caused due to weak UV rays. Pay attention not to expose
skin or eyes under UV rays.
1
! As the impairment of eyes caused by UV rays:
• Acute disorders: Pain in eyes, tearing, etc.
• Chronic disorders: Cataract, etc.
! Wear gloves, a long-sleeve cloth, a light shut-off mask for a face and the accessory light shut-off glasses, etc.
for protection when UJV-160 is operated.
2
As for waste ink
! Dispose the waste ink according to the local regulations of the area where the ink is used.
3
Caution Label
! Request a user to check the caution label then replace it with a new one when the label is illegible due to
stains or coming off after installed. 4
(As for the detail, see OPERATION MANUAL or SERVICE MANUAL.)

Service Documents > Service Outline > Safety Precaution
2. Service Outline
2.1 2.2 2.3
2
Safety Precaution Required Tool Unit Conversion List

Service Documents > Service Outline > Safety Precaution > Warning Label
Rev.
2.1.1 Warning Label 1.0
! Outline
The following figure shows the warning labels attached to this machine. Check these labels before work, and if any
labels have become unreadable due to dirt, scratches or peeling, replace them with new labels after checking with the
customer.
! Label Position
© 2008 MIMAKI ENGINEERING CO.,LTD. 2.1.1 R.1.0 P.1

Service Documents > Service Outline > Safety Precaution > Warning Label
Rev.
2.1.1 Warning Label 1.0
! Label Description
Order Number Label Name Label Description

" M904810 Caution Label (hot, small) Be careful of the heat. Attached to the media holder.
1
# M905982
3
$ M905811 PC Label C Keep fingers and other body parts from the moving parts.
4
Order Number Label Name Order Number Label Name
% M903330
&
Label Description Label Description
Order Number Label Name

' M905783
Label Description

Service Documents > Service Outline > Safety Precaution > Maintenance Precaution
Rev.
2.1.2 Maintenance Precaution 1.0
! Before starting maintenance work, be sure to turn off the SUB power switch first and then MAIN power
switch, unplug the power cable from the power inlet on the printer, and wait for more than 15 minutes.
! To protect your eyes and hands from ink, be sure to wear safety goggles and gloves when cleaning or
replacing print heads or replacing the waste ink pump or if ink may scatter. Your hands can get rough
and dry if they are stained with the ink.
1
! Explosion can occur if the battery is replaced with a wrong type. Be sure to replace the battery with a
new one of the specified type. Dispose of used batteries according to the manufacturer’s instructions.
! When removing or installing dampers, take great care not to permit ink leakage and not to stain any
parts with ink. A drop of ink on FFCs or connectors may cause a short circuit or poor electrical
contact, thus resulting in faulty ink ejection or damage to the head or PCBs.
! Carefully connect the FFC cable between the main PCB and the ink slider PCB so that the connectors
of the same number meet each other. A wrong connection may cause a short circuit of the power
2
supply and thus damage the PCBs.
! Take great care not to confuse the two FFC cables between the ink slider PCB and the head;
otherwise, the power supply would be short-circuited.
! Do not turn off the power during firmware upgrading. Doing so may disable restarting.
3
! Preliminary Checks
Before starting work, make sure that the following conditions are all met:
4
1. ) Understand throughly all the instructions given in “Warning for Use” in the Operation Manual before starting work.
2. ) The following conditions for the power supply system are all met:
) The power supply voltage must be within the specification limits.
) The printer must be grounded properly.
) The power cable must be free from damage, broken wire, etc. Many cables must not be connected to one outlet.
) The location must be such that the cable can be easily unplugged from the wall outlet in case smoke or flame has
been risen from the electrical system.
3. ) Some trouble may be due to misoperation. Judge whether or not the error display and the error condition signify
misoperation.
! Precautions in Work
Take the following precautions during maintenance work:
1. ) Provide adequate space for the maintenance work.
2. ) When performing tests with the electrical box cover open, be careful not to receive an electric shock from any live
part. Also take care not to drop screws or any other parts into the circuit box.
3. ) Take care to avoid insufficient insertion or skewed insertion of any connector or FFC.
4. ) Do not touch FFCs with your fingers. Doing so may cause contact failure.
5. ) The lever of each FFC connector breaks easily. Move it up or down gently when releasing or locking the connector.
6. ) Pay attention to the movement of the head if you are required to perform maintenance work with the power on. (Keep
all parts of your body away from moving parts.)
7. ) Use jog keys to move the media (in the X direction) or the head (in the Y direction).
The media or head can be moved by hand with the power turned off. In doing so, however, exercise care to move
them slowly.
8. ) Do not tilt the printer if ink cartridges are filled with ink. Doing so can cause ink leakage.
Use the dedicated packaging materials to transport the printer.

Service Documents > Service Outline > Required Tool
Service Outline
2.1 2.2 2.3
2

Service Documents > Service Outline > Required Tool > Tools
Rev.
2.2.1 Tools 1.0
! Tools
The table below shows the tools to be used in maintenance work for UJV-160. In the table, each adjustment item for
parts requiring the relevant tool is marked with “.”.
Installation or change of location
Adjustment of the pen pressure

Adjustment of the pen stroke.
Adjustment of the print head
X-axis Motor Relay PCB
Adjustment of the mark

1
Adjustment of the edge

Electrical Device Assy
Take-up Device Assy

Waste Ink Tank Assy
Dry & Exhaust Assy

Washing Cartridge
Distance accuracy
Name Category Remarks
Cutter Head Unit

Print Head Unit
Ink Slider PCB
Cap Base Assy
Cartridge Assy
X-drive Assy
Y-drive Assy
Station Assy
Clamp Assy
Frame Assy
Platen Assy
Wiper Assy
Cover Assy
Bear Assy
Roll Assy
Leg Assy
Phillips Screwdriver Type 1 Tool For M2 . . .
2
Phillips Screwdriver Type 2 Tool For M3 to M5
(L=260 or more)
.........................
For M3 to M5 .........................
Slotted Screwdriver Tool Long side 2.5mm . . . . .
Hexagon Wrench Tool 1.5mm for M3 SSWP . . ..
2.0mm for M4 SSWP .
2.5mm for M3 cap bolts . .
3
3.0mm for M4 cap bolts .. .
4.0mm for M5 cap bolts . .
5.0mm for M6 cap bolts
6.0mm for M8 cap bolts .
Spanner Tool Width across flats: 5mm
Width across flats:
5.5mm M3
Width across flats:
. .
4
7mm M4
Width across flats:
10mm
.
Snap Ring Plier Tool ..
Loupe Tool x50 or x60 . .
Ink Line Airtight Tester Jig OPT-J0094 .
Head Inside Washing Jig Set Jig OPT-J0136 .
Auto Cutter Height Jig
Adjustment Jig
.
Head Height Adjustment Jig Jig .
Dummy Pen for Pen Pressure Jig M005825
Adjustment
.
Bar Type Tension Gauge Tool 100gf and 500gf . .
Scale Tool 150mm .
500mm .
Trimmer Adjustment Tool
Screwdriver
. .
Long-nose Pliers Tool . . .
Nippers Tool ..
Thickness Gauge Tool . .
Solvent Washing Liquid Expendable For cleaning or head
washing
Grease Expendable MG-A1-GU . .
LONGTERM-W2-GU .
Cleaning Liquid for Water Expendable
Based Ink
Adhesive Agent Expendable Instantaneous adhesive .
Waste Cloth Expendable For cleaning
Cotton Swab Expendable
Gloves Expendable Gloves with oilproof
and tolerance
Industrial Alcohol Expendable For degreasing and
washing
Cable Tie Expendable L=150 or less
(UL-approved product)
Acetate Fabric Tape Expendable . .
Drafting Tape Expendable
Double-stick Tape Expendable . .
Tweezers Tool
Cutter Knife Tool
Tester Tool
Goggles Tool

Service Documents > Service Outline > Unit Conversion List
Service Outline
2.1 2.2 2.3
2

Service Documents > Service Outline > Unit Conversion List > Conversion List for the International System of Units
Rev.
2.3.1 Conversion List for the International System of Units 1.0
! Conversion list for the international system of units

The following is a conversion table among the International System of Units, the Gravitational System of Units and
the Inch-pound System of Units.
International System of Units Gravitational System of Units Inch-pound System of Units

[N] [cN] [kgf] [gf] [ozf] [lbf]
1
1[N] 1 100 0.102 101.97 3.60 0.225
1[cN] 0.01 1 0.001019716 1.02 0.03597 0.002248089
1[kgf] 9.81 980.67 1 1000 35.27 2.20
1[gf] 0.00980665 0.981 0.001 1 0.03527 0.002204623
1[ozf] 0.278 27.80 0.02835 28.35 1 0.0625
2
1[lbf] 4.45 444.82 0.45359237 453.59 16 1

Service Documents > Basic Specification > Main Unit Specification
3. Basic Specification
3.1 3.2 3.3
3
Main Unit Specification PC Specification Output Speed
3.4
4
Ink Consumption

Service Documents > Basic Specification > Main Unit Specification > Machine Specifications
Rev.
3.1.1 Machine Specifications 1.0
! Machine Specifications Table
No. Item Specifications Remarks

1 Drawing method On demand piezo-head
Head specification 4-heads (8 nozzles row)
2 Resolution 600 dpi, 900 dpi, 1200 dpi 3P, 6P, 12P
3 Drawing mode 600 x 600 dpi
1
(Scan x Feed) 600 x 900 dpi
1200 x 1200 dpi
4 Ink Genuine UV curing ink (MIMAKI Genuine ink)
Total 4 colors: Bk, C, M, Y
5 Ink supply Supplies ink through a tube from ink cartridge
Remaining ink display function
2
Ink end detection function
6 Ink capacity 440cc (1 for each color)
7 Media Width max. 1620mm, min. 210mm
Thickness max. 10.0mm, min. 0.2mm
8 Drawing range Max. width 1610 mm
9 Distance Absolute ± 0.3 mm or ± 0.3 % of the designated, whichever is larger
3
accuracy accuracy
Reproducibility ± 0.2 mm or ± 0.1 % of the designated, whichever is larger
10 Perpendicularity ±0.5mm/1000mm
11 UV unit UV irradiation device and UV power installed
12 Waste ink tank Tray
13 Interface USB2.0
14 Command MRL-IIB
<ESC/P Level 2 base, MIMAKI original command> 4
15 Noise Stand-by Less than 60dB (FAST-A, Front & Rear 1m)
Continuous Less than 70dB
sound in
operation
Discontinuous Less than 70dB
sound in
operation
16 Safety standard VCCI-Class A
UL
CE Marking
CB Report
UL60950-1
17 Ink safety MSDS
18 Power Spec. AC100~120V±10%, AC200~240V±10%, 50/60Hz
(Both of 2 plugs have the same specifications.)
19 Power Consumption Inlet 1: 1440 VA or less. The inlet 2 is used only for [UV-LED].
Inlet 2: 240 VA or less.
(The total of inlet 1 and 2 is 1680 VA or less.)
20 Operation Operational 15~35°C
Environment temperature
range
Relative 30~65%Rh (Non condensing)
humidity
Accuracy 20~25°C
secured
temperature
Temperature within ± 10°C /h
gradient
Dust Equivalent to the office level
21 Weight Approx. 260 kg
22 Outer dimensions 3300(W) x780(D) x1290(H)mm (max.)

Service Documents > Basic Specification > PC Specification
Basic Specification
3.1 3.2 3.3
3
3.4
4
Ink Consumption

Service Documents > Basic Specification > Output Speed
Basic Specification
3.1 3.2 3.3
3
3.4
4
Ink Consumption

Service Documents > Basic Specification > Ink Consumption
Basic Specification
3.1 3.2 3.3
3
3.4
4
Ink Consumption

Service Documents > Technical Information > Basic Information
4. Technical Information
4.1 4.2 4.3
4
Basic Information Regular Maintenance About Print Quality
4.4
Essential Information
for Service

Service Documents > Technical Information > Basic Information > Service Mode and Specialized Key
Rev.
4.1.1 Service Mode and Specialized Key 1.0
! Indication on LCD
In normal mode At reception of ROM data
V1.00 V1.00
1
! Outline
For troubleshooting or maintenance work, the printer needs to be operated in service mode.
The following describes the Specialized Key functions which start this printer in service-related mode.
2
! Specialized Key Functions
After the start of the printer, press the specific key(s) on the operation panel while the version information is
displayed. Then the printer will enter the corresponding one of the following service-related modes.
Service-related mode How to enter Remarks 3

F/W Update (While version information • Receives FirmwareROM data from the host PC via USB2.0 I/F, and
is displayed) updates the firmware of the main PCB.
Press [REMOTE] • Available only when the printer is started by turning on the main
power.
Parameter (While version information

• After firmware update, restart the printer by turning the main power.
• Uploads the parameters and log data from the printer to the host PC 4
UP/DOWNLOAD is displayed) via USB2.0 I/F.
Press [!] + ["] • Downloads the parameters and log data from the host PC to the
printer via USEB2.0 I/F.
System parameter input (While version information • Start the printer in [SYSTEM PARAM.] input mode of
is displayed) [#PARAMETER].
Press [REMOTE]+[END] • When the printer cannot start because of a parameter hash error or the
(While version information like, the parameters can be initialized in this mode.
is displayed) • When the printer cannot be operated because of a system down error
Press [#] + [$] or the like, input the system parameter No. 45 HASH 0 → 1 or 2 in
this mode. Then the printer can be started for the purpose of checking
for problem.
Service mode (While version information
is displayed)
Active until the power to the printer is turned off.
Press
[REMOTE]+[FUNCTION]
System parameter Active until the value of the system parameter No. 46 SUPPORT is
No.46 SUPPORT 0 → 2 changed to 0.
! Service Mode
For maintenance work, start the printer in service mode. Then you can use the functions that are not available in
normal mode. As for those functions, the “#” mark is added at the head of the function name.

Service Documents > Technical Information > Basic Information > F/W Update
Rev.
4.1.2 F/W Update 1.0
! Indication on LCD
"Ready for ROM data reception #ROM data being received $ROM data being overwritten %F/W update completed
F/W UPDATING F/W UPDATING F/W UPDATING F/W UPDATING
∗TRANSMIT START∗ ∗∗RECEIVE∗∗ ∗DOWNLOADING∗ MECA LOAD [v∗.∗∗]
1
! Update procedure
2
Never turn the power off when the ROM data is being overwritten!
Once overwriting fails, recovery is impossible.
F/W update can be canceled by turning off the main power in the stage where the indication on the LCD
is as shown at ".
3
Indication
Step Operation Description
on LCD
1 Main power Printer starts in F/W update mode
4
ON+[REMOTE] Ready for ROM data reception "
2 ROM data transmission Transmit ROM data from the F/W Update Tool (host PC).
ROM data is being received (PRAM) #
ROM data is being overwritten (FlashROM) $
F/W update has been successfully completed
([v*.**] is the F/W version No. after update) %
3 Main power OFF Update work completed

Service Documents > Technical Information > Basic Information > Parameter Up/Download
Rev.
4.1.3 Parameter Up/Download 1.0
! Indication on LCD
"Ready for Up/Download #Uploading $Downloading %Up/Download successfully

completed
UP&DOWNLOAD ∗∗∗ UPLOADING ∗∗∗ ∗∗∗ DOWNLOADING ∗∗∗ UP&DOWNLOAD END
READY! POWER OFF
! Upload procedure (machine → host PC)

2
Indication
on LCD
1 Sub power
ON+ [!] + ["]
Printer starts in Parameter Up/Download mode.
Ready for Up/Download " 3
2 Parameter upload Uploads parameter data to the host PC.
Uploading #
Up/Download completed %
3 Sub power OFF Parameter upload completed
4
! Download procedure (machine ← host PC)
Indication
on LCD
1 Sub power Printer starts in Parameter Up/Download mode.
ON+ [!] + ["] Ready for Up/Download "
2 Parameter download Downloads parameter data to the host PC.
Downloading $
Up/Download completed %
3 Sub power OFF Parameter download completed

Service Documents > Technical Information > Basic Information > Parameter Function
Rev.
4.1.4 Parameter Function 1.0
! Outline
With the PARAMETER function, you can check and set parameters on the printer. (Available in service mode)
Be sure to upload parameters before changing them.

There is a possibility that input errors may make recovery impossible.
1
! Parameter function items
No. Item Description Change

1 SYSTEM PARAMETER A group of parameters as a storage of adjusted values for each machine Permitted
2
(printing)
MAINTENANCE PARAMETER A group of parameters for firmware debugging and assessment in the Partially
2
development stage permitted
3 CUSTOMIZE PARAMETER A group of parameters for firmware debugging and assessment in the Partially
development stage permitted
3
4 RUNNING PARAMETER A group of parameters as a storage of the operation status of the Partially
machine permitted
5 EXCHANGE PARAMETER A group of parameter as a storage of the days of replacement of parts Prohibited
6 INK-SYSTEM PARAMETER A group of parameters for controlling each operation of the ink system Prohibited
7 CUT SYSTEM PARAMETER A group of parameters as a storage of adjusted values for each machine Partially
4
(cutting) permitted

Service Documents > Technical Information > Basic Information > Important Parameter
Rev.
4.1.5 Important Parameter 1.0
! Outline
This section shows the parameters necessary in repair and verification work.
! Important parameters
) SYSTEM PARAMETER
1
Standard Adjusted
No. Display Description Unit Input range
value value
2 CAPposY 0 Capping Y position adjustment 0.1mm -500~500
5 WIPposY 0 Wiping Y position adjustment 0.1mm -500~500
10 WipeOFS 0 Wiping start position 0.1mm -250~250
Ink set
0:
1:
2:
MCYKKYCM
KCMYYMCK
KCMYcm__
2
3: MCYKcmW_
4: MCYKcmWS
37 INK.SET 10 5: MCYKcmS_ code 0~255
6: MCYKcmSs
7: MCYKcmR_
3
8: MCYKcmWR
9: MCYKcmRR
10: MMCCYYKK
255: Ink set disregard (Ink code parameter direct designation enabled)
*R: Clear coat
57 FlLPos 0 Left-side standby flush Y-position 0.1mm -9999~9999
61 UVadj.R 0 UV irradiation range right-adjustment 1mm -100~100
4
62 UVadj.L 0 UV irradiation range left-adjustment 1mm -100~100
84 HASH 0 Hash check 1.2:Check pass & Servo motor OFF code 0~2
85 SUPPORT 0 Adjustment functionality extension 2: Extension code 0~2
Parameter initialization
1: MAINTE param, SERVO param, WAVE param, INK param2,
DEBUG param, SCAN param
86 INITIAL 0 2: SYSTEM param, FEED param, HEAD param, code 0~4
OPERATION param+ 1
3: INK param1 + 1 + 2
4: Restore the Backup param
) MAINTENANCE PARAMETER
Standard Adjusted
value value
38 HeadNum 8 Number of Heads carried Units 1~16
45 WaitCap 0 Standby cap 0:OFF 1:ON code 0~1
Clamp lever rear paper operation SW
0: Effective
51 Clv Rpp 0 1: Clamp ineffective 0~3
2: Rear paper ineffective
3: All ineffective
Number of UV LEDs carried
55 UVLedNo 2 0: UV LED Control ineffective (Error disregard) Units 0~4
(combined with UV DEB SW)
UV Hot water debugging SW
3: Hot water control ineffective (Error disregard)
60 UVDEBsw 258 0x0102 code 0~65535
770: UV LED Control ineffective (Error disregard)
(combined with UV LED No)
Hot water heater upper limit temperature
62 Htr Max 100 1°C 0~255
(Tank temperature = 75 or lower Heater temperature = 76 or higher)
67 UV Rate 731 UV-LED Output current set (100% at 1024 VA) code 0~1024

Rev.
) FEED PARAMETER
Standard Adjusted
value value
0 System 0 X-feeding pulse compensation system -9999~9999
1 User 1 0 X-feeding pulse compensation user 1 -9999~9999
1
) HEAD PARAMETER
Standard Adjusted
2
value value
0 H1-AL 4 H1-AL code 1~6
3
8 H1-V VOLT 240 H1: Voltage [0.1V] 0.1v 200~325
4
16 H1-B VOLT 270 H1: Voltage 2 [0.1V] 0.1v 200~325
24 H1-H2 0 H1-H2 Position compensation value 2um -999~999
47 R.H1-H2 0 H1-H2 Position compensation value (in retuning) code -999~999
49 R.H1-H4 0 1-H4 Position compensation value (in retuning) code -999~999
54 Bi 300N 0 Bi-directional adjustment (300dpi Normal) -400~400
55 Bi 300H 0 Bi-directional adjustment (300dpi High) -400~400
56 Bi 600N 0 Bi-directional adjustment (600dpi Normal) -400~400
57 Bi 600H 0 Bi-directional adjustment (600dpi High) -400~400
58 Bi1200N 0 Bi-directional adjustment (1200dpi Normal) -400~400
59 Bi1200H 0 Bi-directional adjustment (1200dpi High) -400~400

Rev.
) INK PARAMETER 1
Standard Adjusted
value value
0 FillUp 0x0000 Initial charging execution flag: Bit assignment ^0=Head 1~^7=8 code 0x0000~0x00ff
1 Fup INK 0x0000 Charged ink type (type) code 0x0000~0x00ff
2 Fup COL 0x0004 Charged ink type (color) code 0x0000~0x00ff
46 WipePmp
49 FLT ERR
0x0000
0x0000
Number of Wiper pump suction
Float error occurrence flag: Bit assignment ^0=Head 1~^7=8
Times
code
0x0000~0xffff
0x0000~0xffff
1
90 HdVLV1 0x0000 Two-way valve 1 Number of switchover Times 0x0000~0xffff
93 HdVLV4
94 HdVLV5
0x0000
0x0000
Two-way valve 4 Number of switchover
Two-way valve 5 Number of switchover
Times
Times
0x0000~0xffff
0x0000~0xffff
2
Times
3
97 HdVLV8 0x0000 Two-way valve 8 Number of switchover 0x0000~0xffff
98 NgP VLV 0x0000 Three-way valve Negative pressure Number of switchover Times 0x0000~0xffff
99 PsP VLV 0x0000 Three-way valve Positive pressure Number of switchover Times 0x0000~0xffff
100 WipeVLV 0x0000 Three-way valve Number of wiping switchover Times 0x0000~0xffff
101 PrsPmpT 0x0000 Air-pressure pump Rotation time Minutes 0x0000~0xffff
4
102 SpPmpT1 0x0000 Ink supplying diaphragm pump 1 Rotation time Minutes 0x0000~0xffff
) INK PARAMETER 2
Standard Adjusted
value value
78 SetTemp 45 Head set temperature [°C] °C 0~100
) DEBUG PARAMETER
Standard Adjusted
value value
1 W.600mm 0 Width 1000 mm fixed (1= No width detection) code 0~1
) SCAN PARAMETER
Standard Adjusted
value value
1 300H f 50 300dpi double-speed head driving frequency [0.1kHz] 0.1kHz 10~1000
2 600N f 80 600dpi standard head driving frequency [0.1kHz] 0.1kHz 0~1500
4 1200N f 160 1200dpi standard head driving frequency [0.1kHz] 0.1kHz 0~1500

Service Documents > Technical Information > Regular Maintenance
Technical Information
4.1 4.2 4.3
4
4.4
for Service

Service Documents > Technical Information > About Print Quality
4.1 4.2 4.3
4
4.4
for Service

Service Documents > Technical Information > Essential Information for Service
4.1 4.2 4.3
4
4.4
for Service

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SERVICE

MIMAKI ENGINERRING CO., LTD.

 This “SERVICE DOCUMENTS” contains the following documents.

© 2008 MIMAKI ENGINEERING CO.,LTD. P.1

Date 2008.12.19 Manual Ver. 1.00 Remark

© 2008 MIMAKI ENGINEERING CO.,LTD. Change Tracking P.1

Table of Contents 1.0

1 About Service Documents

1.1 Constitution and Rules

1.3 Safety Precautions

2.1 Safety Precaution

2.2 Required Tool

2.3 Unit Conversion List

3.1 Main Unit Specification

3.3 Output Speed

3.4 Ink Consumption

4.1 Basic Information

4.2 Regular Maintenance

4.3 About Print Quality

4.4 Essential Information for Service

© 2008 MIMAKI ENGINEERING CO.,LTD. Table of Contents R.1.0 P.1

1. About Service Documents

© 2008 MIMAKI ENGINEERING CO.,LTD.

1.1 Constitution and Rules 1.0

A-1) Format of the Cover of “SERVICE DOCUMENTS”

* Replace this page at the case of item revision or document

© 2008 MIMAKI ENGINEERING CO.,LTD. 1.1 R.1.0 P.1

1.1 Constitution and Rules 1.0

A-3) Format of Explanatory Page

© 2008 MIMAKI ENGINEERING CO.,LTD. 1.1 R.1.0 P.2

1.1 Constitution and Rules 1.0

A-4) Format of Change Tracking

© 2008 MIMAKI ENGINEERING CO.,LTD. 1.1 R.1.0 P.3

1.1 Constitution and Rules 1.0

A-5) Format of Contents

© 2008 MIMAKI ENGINEERING CO.,LTD. 1.1 R.1.0 P.4

1.1 Constitution and Rules 1.0

B-1) “INSTALLATION CHECKLIST”

B-2) “ACCESSORIES LIST”

© 2008 MIMAKI ENGINEERING CO.,LTD. 1.1 R.1.0 P.5

1.1 Constitution and Rules 1.0

B-3) “INSTALLATION GUIDE”

© 2008 MIMAKI ENGINEERING CO.,LTD. 1.1 R.1.0 P.6

1.1 Constitution and Rules 1.0

B-5) “DAILY MAINTENANCE MANUAL”

© 2008 MIMAKI ENGINEERING CO.,LTD. 1.1 R.1.0 P.7

1.1 Constitution and Rules 1.0

C-1) Replacement of Updated page

© 2008 MIMAKI ENGINEERING CO.,LTD. 1.1 R.1.0 P.8

About Service Documents

1.1 1.2 1.3

© 2008 MIMAKI ENGINEERING CO.,LTD.

1.2 Symbol 1.0

No. Symbol Name Description

Related description is given on the page shown by this symbol.

Indicates a precaution to be observed as a CAUTION instruction (or DANGER

Indicates an action prohibited. A sign indicating a prohibited action (the sign

Indicates an action to be taken without fail or the instructions to be observed.

© 2008 MIMAKI ENGINEERING CO.,LTD. 1.2 R.1.0 P.1

This “SERVICE DOCUMENTS” contains the following documents.